CN106735482A - A kind of automatic grooving device - Google Patents
A kind of automatic grooving device Download PDFInfo
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- CN106735482A CN106735482A CN201710119426.2A CN201710119426A CN106735482A CN 106735482 A CN106735482 A CN 106735482A CN 201710119426 A CN201710119426 A CN 201710119426A CN 106735482 A CN106735482 A CN 106735482A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
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Abstract
本发明公开了一种自动切槽装置,包括,传动组件,与所述输送底座相接,其一侧设有齿条,包括支撑架,与所述齿条设置在所述传动组件的同一侧,所述支撑架下方设有第一齿轮,通过所述第一齿轮和所述齿条的啮合,自动传动;刀组组件,包括固定件,所述固定件和所述支撑架相接,实现所述刀组组件的自动传动。本发明的有益效果:整个装置设计较为紧凑节约了可利用的空间,通过电机和齿轮可自动调整开口的间距,和刀具与刀具之间的间距,同时调节,一步到位,每片刀具都可以向上翻转90°,可以通过电机同时翻转,也可通过手动翻转用插销固定,且装置可与在待加工物品传送的运动过程中,切割开口。
The invention discloses an automatic grooving device, which includes a transmission assembly connected to the conveying base, a rack is provided on one side, and a support frame is arranged on the same side of the transmission assembly as the rack. , a first gear is provided under the support frame, and the automatic transmission is achieved through the engagement of the first gear and the rack; the knife set assembly includes a fixing part, and the fixing part is connected with the support frame to realize Automatic transmission of the knife set assembly. Beneficial effects of the present invention: the design of the whole device is relatively compact, which saves the available space, the distance between the opening and the distance between the cutters can be automatically adjusted through the motor and the gear, and the distance between the cutters can be adjusted at the same time, and each cutter can be adjusted upwards in one step. Turn over 90°, it can be turned over by the motor at the same time, or it can be fixed by the bolt by manual turning, and the device can cut the opening during the movement of the item to be processed.
Description
技术领域technical field
本发明涉及零部件板材的切割领域,特别是,涉及一种自动切槽装置。The invention relates to the field of cutting parts and plates, in particular to an automatic grooving device.
背景技术Background technique
通常在用金属或者硬质的材料制作栅网状的物品时,需要横着和竖着的线条,若先放横着的,则后面放进去的竖着的会凸起在成品的表面,这样制作出来的产品不仅不美观,还凸起不利于使用,因此存在现有的技术,先在制作的材质上切槽,等会后续焊接时,将这放置在切槽中,使产品的栅网不会凸起,看着也更加美观。Usually, when making grid-shaped items with metal or hard materials, horizontal and vertical lines are required. If the horizontal lines are placed first, the vertical lines put in later will protrude on the surface of the finished product. The product is not only unattractive, but also protruding, which is not conducive to use. Therefore, there is an existing technology that first cuts a groove on the material to be produced, and then puts this in the cut groove when welding later, so that the grid of the product will not Raised and looks more beautiful.
目前的金属管材或者罐体切割中,无论是使用电锯切割、车床车削切割或者是挤压切割,要么切割工具不动,旋转待切割体以完成周向切割,要么待切割体不动,切割工具围绕待切割体转动切割,在切割作业过程中,待切割体的转动可通过转动卡盘的夹持来实现,但现有电动卡盘的卡爪驱动机构不适用于可转动卡盘,由于卡爪的径向移动靠螺旋盘丝的旋转驱动,而螺旋盘丝的旋转依靠传动轴转动驱动,因此卡盘转动的同时,传动轴也与卡盘同时旋转,传动轴与电机连接,电机不转动,则卡盘带动传动轴转动时受电机影响而存在较大阻力,致使卡盘与传动轴的转动不能保持同步而存在相对运动,卡盘的转动与传动轴的转动存在相互干涉,若卡盘转动方向与传动轴驱动卡爪夹紧工件的转动方向一致,则卡盘的高速转动会造成传动轴的进一步旋转,导致卡爪夹持工件过紧,卡爪和工件更易变形损坏;若卡盘转动方向与传动轴驱动卡爪夹紧工件的转动方向相反,则卡盘的高速转动会造成传动轴的反向旋转,导致工件松动甚至脱落,造成人身伤害。In the current cutting of metal pipes or tanks, whether using electric saw cutting, lathe turning cutting or extrusion cutting, either the cutting tool does not move and the body to be cut is rotated to complete the circumferential cutting, or the body to be cut does not move and the cutting The tool rotates and cuts around the object to be cut. During the cutting operation, the rotation of the object to be cut can be realized by the clamping of the rotating chuck, but the jaw drive mechanism of the existing electric chuck is not suitable for the rotatable chuck. The radial movement of the jaws is driven by the rotation of the helical wire, and the rotation of the helical wire is driven by the rotation of the transmission shaft. Therefore, when the chuck rotates, the transmission shaft also rotates with the chuck at the same time. The transmission shaft is connected to the motor, and the motor does not When the chuck rotates, the drive shaft will be driven by the motor and there will be a large resistance, so that the rotation of the chuck and the drive shaft cannot be synchronized and there will be relative motion. The rotation of the chuck and the rotation of the drive shaft will interfere with each other. If the chuck The rotation direction of the disc is consistent with the rotation direction of the driving jaws of the drive shaft to clamp the workpiece, and the high-speed rotation of the chuck will cause the further rotation of the drive shaft, resulting in the jaws clamping the workpiece too tightly, and the jaws and the workpiece are more likely to be deformed and damaged; The rotation direction of the disc is opposite to the rotation direction of the workpiece clamped by the driving jaws of the transmission shaft, and the high-speed rotation of the chuck will cause the reverse rotation of the transmission shaft, causing the workpiece to loosen or even fall off, causing personal injury.
随着现代机械加工业地发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本、具有自动切割功能的要求也在提升,传统的手工切割质量差、尺寸误差大、材料浪费大、后续加工工作量大,同时劳动条件恶劣,生产效率低,不适合工业或建筑行业的使用。With the development of the modern mechanical processing industry, the requirements for cutting quality and precision are constantly improving, and the requirements for improving production efficiency, reducing production costs, and having automatic cutting functions are also increasing. Traditional manual cutting has poor quality and large dimensional errors. The material waste is large, the follow-up processing workload is large, and the working conditions are harsh, and the production efficiency is low, so it is not suitable for use in industry or construction.
发明内容Contents of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and briefly describe some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and titles of this application, to avoid obscuring the purpose of this section, the abstract and titles, and such simplifications or omissions should not be used to limit the scope of the invention.
鉴于上述和/或现有技术中存在的问题,提出了本发明。In view of the problems mentioned above and/or in the prior art, the present invention is proposed.
因此,本发提供一种自动切槽装置,能够通过电机和齿轮实现装置的传动和进给及自动切槽。Therefore, the present invention provides an automatic grooving device, which can realize the transmission, feeding and automatic grooving of the device through a motor and gears.
为解决上述技术问题,本发明提供如下技术方案:一种自动切槽装置,包括输送底座,其还包括,传动组件,包括齿条和支撑架,所述齿条设置于所述输送底座的侧面,所述支撑架下方设有第一齿轮,所述第一齿轮和所述齿条相啮合;刀组组件,包括固定件,所述固定件和所述支撑架相接,所述刀组组件通过所述传动组件实现自动传动。In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic grooving device, including a conveying base, which also includes a transmission assembly, including a rack and a support frame, and the rack is arranged on the side of the conveying base , a first gear is provided below the support frame, and the first gear is meshed with the rack; the knife set assembly includes a fixing member, and the fixing piece is connected to the support frame, and the knife set assembly Automatic transmission is realized through the transmission assembly.
作为本发明所述自动切槽装置的一种优选方案,其中:所述刀组组件包括第一夹套,其内部凹陷的槽中放置有第二齿轮和第三齿轮,所述第三齿轮与所述第二齿轮相啮合;还包括,第二夹套,通过第一平底光轴嵌套于所述第一夹套,并连接于所述固定件,包括第四齿轮,设置在所述第一夹套和所述第二夹套的连接处,且与所述第三齿轮啮合;所述第一夹套的一侧设有刀具,并通过螺栓将其固定,另一侧设有插销,固定住所述第一夹套。As a preferred solution of the automatic grooving device of the present invention, wherein: the knife set assembly includes a first jacket, and a second gear and a third gear are placed in a recessed groove inside thereof, and the third gear and The second gear is meshed; it also includes a second jacket, nested in the first jacket through the first flat-bottomed optical axis, and connected to the fixing member, including a fourth gear, arranged on the first The joint between a jacket and the second jacket, and meshes with the third gear; one side of the first jacket is provided with a tool, which is fixed by bolts, and the other side is provided with a latch, Secure the first jacket.
作为本发明所述自动切槽装置的一种优选方案,其中:所述第二夹套包括第五齿轮和第六齿轮,所述第五齿轮通过第二平底光轴连接于所述固定件,且第五齿轮和所述第六齿轮相互啮合;还包括第一螺纹孔和第二螺纹孔,贯穿于所述第二夹套的前后面,所述第一螺纹孔和所述第二螺纹孔中仅其一设有丝杆,且所述丝杆一端与所述第六齿轮相接。As a preferred solution of the automatic grooving device of the present invention, wherein: the second jacket includes a fifth gear and a sixth gear, the fifth gear is connected to the fixing member through a second flat-bottomed optical axis, And the fifth gear and the sixth gear are meshed with each other; it also includes a first threaded hole and a second threaded hole, passing through the front and back of the second jacket, the first threaded hole and the second threaded hole Only one of them is provided with a screw, and one end of the screw is in contact with the sixth gear.
作为本发明所述自动切槽装置的一种优选方案,其中:所述支撑架上设有偏心轮,其为圆柱体,与所述支撑架连接处设置在其非圆心处。As a preferred solution of the automatic grooving device of the present invention, wherein: the support frame is provided with an eccentric wheel, which is a cylinder, and the connection with the support frame is set at a non-center.
作为本发明所述自动切槽装置的一种优选方案,其中:还包括,进给组件,与所述支撑架相接,包括第一挡板和第二挡板,分别与所述偏心轮的上下端外切,并通过第一光杆将所述第一挡板和所述第二挡板在左侧相连接,通过第二光杆将所述第一挡板和所述第二挡板在右侧相连接,所述偏心轮沿着非圆心的连接处在所述第一挡板和所述第二挡板之间运动。As a preferred solution of the automatic grooving device of the present invention, it also includes: a feed assembly connected to the support frame, including a first baffle plate and a second baffle plate, respectively connected to the eccentric wheel The upper and lower ends are circumscribed, and the first baffle plate and the second baffle plate are connected on the left side through the first polished rod, and the first baffle plate and the second baffle plate are connected on the right side through the second polished rod. The sides are connected, and the eccentric wheel moves between the first baffle plate and the second baffle plate along the non-center connection.
作为本发明所述自动切槽装置的一种优选方案,其中:所述进给组件还包括气缸,包括第一气缸和第二气缸,通过第三光杆连接设置在所述第一挡板的左端;还包括,第三气缸和第四气缸,通过第四光杆连接设置在所述第一挡板的右端;所述偏心轮运动,推动所述气缸带动所述支撑架和所述固定件前后运动,因而所述刀具也前后进给。As a preferred solution of the automatic grooving device of the present invention, wherein: the feed assembly further includes a cylinder, including a first cylinder and a second cylinder, which are connected to the left end of the first baffle by a third polished rod ; also includes, the third cylinder and the fourth cylinder are connected and arranged on the right end of the first baffle through the fourth polished rod; the movement of the eccentric wheel pushes the cylinder to drive the support frame and the fixing member to move back and forth , so the cutter is also fed back and forth.
作为本发明所述自动切槽装置的一种优选方案,其中:还包括电机组件,包括,第一电机,设置于所述第一齿轮的下方,驱动所述自动切槽装置前后的传动;第二电机,设置于所述偏心轮的下方,驱动所述自动切槽装置左右的进给;第三电机,与所述第一平底光轴相接,可同时驱动所述刀具;第四电机,与所述第二平底光轴相接,调节所述刀具的间距;还包括,第五电机,连接所述偏心轮,驱动所述偏心轮绕着非圆心的连接处运动。As a preferred solution of the automatic grooving device of the present invention, it also includes a motor assembly, including a first motor, which is arranged below the first gear and drives the front and rear transmission of the automatic grooving device; Two motors, arranged below the eccentric wheel, drive the left and right feed of the automatic grooving device; the third motor, connected to the first flat-bottom optical axis, can drive the cutter at the same time; the fourth motor, It is connected to the second flat-bottom optical axis to adjust the distance between the cutters; it also includes a fifth motor connected to the eccentric wheel to drive the eccentric wheel to move around the non-center connection.
作为本发明所述自动切槽装置的一种优选方案,其中:所述刀组组件的数量大于等于1,且相邻的刀组组件中所述丝杆在所述第一螺纹孔和所述第二螺纹孔之间间隔安放。As a preferred solution of the automatic grooving device of the present invention, wherein: the number of the knife group components is greater than or equal to 1, and the screw rods in the adjacent knife group components are between the first threaded hole and the The second threaded holes are placed at intervals.
作为本发明所述自动切槽装置的一种优选方案,其中:所述插销固定所述第一夹套在手动翻转180°或90°后的状态。As a preferred solution of the automatic grooving device of the present invention, wherein: the bolt fixes the state of the first jacket after being turned manually by 180° or 90°.
本发明的有益效果:整个装置设计较为紧凑节约了可利用的空间,通过电机和齿轮可自动调整开口的间距,和刀具与刀具之间的间距,同时调节,一步到位,每片刀具都可以向上翻转90°,可以通过电机同时翻转,也可通过手动翻转用插销固定,且装置可与在待加工物品传送的运动过程中,切割开口。Beneficial effects of the present invention: the design of the whole device is relatively compact, which saves the available space, and the distance between the opening and the distance between the knives can be adjusted automatically through the motor and the gear, and the distance between the knives can be adjusted at the same time. Flip 90°, it can be flipped by the motor at the same time, or it can be fixed by the bolt by manual flip, and the device can cut the opening during the movement of the item to be processed.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort. in:
图1为本发明所述自动切槽装置的第一个实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the first embodiment of the automatic grooving device of the present invention;
图2为本发明所述自动切槽装置的第一个实施例的整体结构的主视图示意图;Fig. 2 is the schematic diagram of the front view of the overall structure of the first embodiment of the automatic grooving device of the present invention;
图3为本发明所述自动切槽装置的第一个实施例中所述支撑架的整体结构示意图;Fig. 3 is the overall structure schematic diagram of the support frame in the first embodiment of the automatic grooving device of the present invention;
图4为本发明所述自动切槽装置的第二个实施例中所述刀组组件的整体结构示意图;Fig. 4 is a schematic diagram of the overall structure of the knife set assembly in the second embodiment of the automatic grooving device of the present invention;
图5为本发明所述自动切槽装置的第二个实施例中所述刀组组件的剖视示意图;5 is a schematic cross-sectional view of the knife set assembly in the second embodiment of the automatic grooving device of the present invention;
图6为本发明所述自动切槽装置的第三个实施例中所述刀组组件的左视示意图;Fig. 6 is a schematic left view of the knife set assembly in the third embodiment of the automatic grooving device of the present invention;
图7为本发明所述自动切槽装置的第三个实施例中所述刀组组件的俯视示意图;Fig. 7 is a schematic top view of the knife set assembly in the third embodiment of the automatic grooving device of the present invention;
图8为本发明所述自动切槽装置的第三个实施例中所述刀组组件的整体结构示意图;Fig. 8 is a schematic diagram of the overall structure of the knife set assembly in the third embodiment of the automatic grooving device of the present invention;
图9为本发明所述自动切槽装置的第四个实施例中所述进给组件的整体结构示意图。Fig. 9 is a schematic diagram of the overall structure of the feed assembly in the fourth embodiment of the automatic grooving device of the present invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do without departing from the connotation of the present invention. By analogy, the present invention is therefore not limited to the specific examples disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, "one embodiment" or "an embodiment" referred to herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
本发明的第一个实施例如图1~3所示,参照图1,其主体包括输送底座A、传动组件100和刀组组件200,在这一实施例中,如图2所示,传动组件100与输送底座A相接,并且其一侧设有齿条101,齿条101的上端设有第一横杆103,下端设有第二横杆104,第一横杆103和第二横杆104均带孔,结合图3所示的支撑架的整体结构示意图,第一横杆103与第一固定块105嵌套,第二横杆104与第二固定块106嵌套,且通过第一横杆103和第二横杆104中的孔,将支撑架102固定在第一横杆103和第二横杆104上,支撑架102的下方设有第一齿轮102a,第一齿轮102a和齿条101啮合。The first embodiment of the present invention is shown in Figures 1 to 3, with reference to Figure 1, its main body includes a transport base A, a transmission assembly 100 and a knife set assembly 200, in this embodiment, as shown in Figure 2, the transmission assembly 100 is connected to the conveying base A, and a rack 101 is provided on one side thereof, the upper end of the rack 101 is provided with a first cross bar 103, and the lower end is provided with a second cross bar 104, the first cross bar 103 and the second cross bar 104 are all with holes, combined with the overall structural schematic diagram of the support frame shown in Figure 3, the first crossbar 103 is nested with the first fixed block 105, the second crossbar 104 is nested with the second fixed block 106, and passes through the first The holes in the cross bar 103 and the second cross bar 104 fix the support frame 102 on the first cross bar 103 and the second cross bar 104, and the bottom of the support frame 102 is provided with the first gear 102a, the first gear 102a and the teeth The strip 101 is engaged.
较佳的,在第一齿轮102a的下方设置第一电机401,驱动第一齿轮102a转动,当第一齿轮102a转动时,便会带动齿条101前后移动,刀组组件200中的固定件201与支撑架102相接,因而,刀组组件200也随之前后传动。Preferably, a first motor 401 is provided below the first gear 102a to drive the first gear 102a to rotate. When the first gear 102a rotates, it will drive the rack 101 to move back and forth, and the fixing member 201 in the knife set assembly 200 It is connected with the support frame 102, therefore, the knife set assembly 200 is also driven forward and backward accordingly.
参见图4和图5,图4示出了本发明的第二个实施例的刀组组件的整体结构示意图,该实施例中与第一个实施例的区别是:刀组组件200包括第一夹套202和第二夹套203,具体实施方案为:刀组组件200包括第一夹套202和第二夹套203,第一夹套202呈轴对称的“T”型,中间设有凹槽,其中上端凸出部分的槽宽大于下端的槽宽,且槽宽较大处的端口不密封。如图5所示,第一夹套202下端的槽中(即槽宽较小的那一端)设有第二齿轮202a和第三齿轮202b,且第二齿轮202a和第三齿轮202b啮合。结合图2和图4,第二夹套203通过第一夹套202槽宽较大一处的槽,嵌套在第一夹套202中,并通过第一平底光轴204(见图8)固定,其中,在第一夹套202和第二夹套203的连接处设有第四齿轮202c,故第四齿轮202c既在第一夹套202的槽中,也在第二夹套203的槽中,且第四齿轮202c与第三齿轮202b啮合。第四齿轮202c的圆心与第一夹套202和第二夹套203的圆心在同一条线上,且均呈“平底圆形”(即两边是圆弧,上下是直线)。需要注意的是,这里讲第四齿轮202c的中心不是圆孔的原因是:通过“平底圆形”可以通过第一平底光轴204(如图8中所示)的转动,可以带动第四齿轮202c的转动,并且使其固定在旋转后的位置。例如:第一平底光轴204转动一次后,第一平底光轴204上连接的所有第一夹套202都要旋转90°,即,第一夹套202上连接的刀具205都将旋转90°。Referring to Fig. 4 and Fig. 5, Fig. 4 shows the overall structural diagram of the knife set assembly of the second embodiment of the present invention, the difference between this embodiment and the first embodiment is: the knife set assembly 200 includes a first The specific embodiment of the jacket 202 and the second jacket 203 is: the knife set assembly 200 includes the first jacket 202 and the second jacket 203, the first jacket 202 is an axisymmetric "T" shape, and there is a concave hole in the middle. Groove, wherein the groove width of the protruding part of the upper end is larger than the groove width of the lower end, and the port at the larger groove width is not sealed. As shown in FIG. 5 , a second gear 202 a and a third gear 202 b are provided in the groove at the lower end of the first jacket 202 (that is, the end with a smaller groove width), and the second gear 202 a and the third gear 202 b mesh. Referring to Fig. 2 and Fig. 4, the second jacket 203 passes through the groove of the first jacket 202 with a larger groove width, is nested in the first jacket 202, and passes through the first flat-bottomed optical axis 204 (see Fig. 8) fixed, wherein a fourth gear 202c is provided at the junction of the first jacket 202 and the second jacket 203, so the fourth gear 202c is not only in the groove of the first jacket 202, but also in the groove of the second jacket 203 slot, and the fourth gear 202c meshes with the third gear 202b. The center of circle of the fourth gear 202c is on the same line as the centers of circles of the first jacket 202 and the second jacket 203, and both are in the shape of a "flat-bottomed circle" (that is, the two sides are arcs, and the up and down are straight lines). It should be noted that the reason why the center of the fourth gear 202c is not a circular hole is that the rotation of the first flat-bottomed optical axis 204 (as shown in FIG. 8 ) can drive the fourth gear through the "flat-bottomed circle". 202c, and fix it in the rotated position. For example: after the first flat-bottom optical axis 204 rotates once, all the first chucks 202 connected on the first flat-bottom optical axis 204 will rotate by 90°, that is, the cutters 205 connected on the first flat-bottom optical axis 202 will all rotate by 90° .
参照图7,第一夹套202的一侧设有刀具205,并通过螺栓206将其固定,另一侧设有插销207。这里设置插销207的意义:当第一夹套202和第二夹套203呈180°水平一条线时(即正常工作状态下的刀具)可通过插销207固定其位置;当第一夹套202和第二夹套203呈90°翻转时(如图所示)可通过插销207固定其当前状态下的位置。Referring to FIG. 7 , a cutter 205 is provided on one side of the first jacket 202 and is fixed by a bolt 206 , and a latch 207 is provided on the other side. Here the significance of bolt 207 is set: when the first jacket 202 and the second jacket 203 were in a horizontal line of 180° (i.e. the cutter under the normal working condition), its position could be fixed by the bolt 207; when the first jacket 202 and When the second jacket 203 is turned over by 90° (as shown in the figure), its current position can be fixed by the bolt 207 .
较佳的,结合图1,第三电机403与第一平底光轴204相接,可同时驱动刀具(第一平底光轴204带动第四齿轮202c旋转),每把刀具205都可以向上翻转90°,可以变换一次加工开口的数量,即停止切槽。除了第三电机403驱动统一变换刀具205外,还可以手动翻转,将第一夹套202绕着第一平底光轴204旋转90°(此时的第四齿轮202c是不随着第一夹套202的旋转而转动的,而是通过第二齿轮202a和第三齿轮202b围着第四齿轮202c旋转),并通过插销207固定其位置。例如:在第一平底光轴204装有9把刀组组件200,产品需要的只有6个槽,通过手动将第一平底光轴204上的其中3把刀组组件200向上翻转90°,并用插销207固定第一夹套202的位置,完成此次加工,并提高了工作效率。Preferably, with reference to FIG. 1 , the third motor 403 is connected to the first flat-bottomed optical axis 204, and can simultaneously drive the cutter (the first flat-bottomed optical axis 204 drives the fourth gear 202c to rotate), and each cutter 205 can be turned upside down by 90 degrees. °, you can change the number of processing openings at a time, that is, stop grooving. Except that the third motor 403 drives the uniformly changing tool 205, it can also be turned over manually, and the first jacket 202 is rotated 90° around the first flat-bottomed optical axis 204 (the fourth gear 202c at this time does not follow the first jacket 202 Rotate, but rotate around the fourth gear 202c by the second gear 202a and the third gear 202b), and fix its position by the latch 207. For example: 9 knife set assemblies 200 are housed on the first flat bottom optical axis 204, and only 6 slots are required for the product. By manually turning 3 of the knife set assemblies 200 on the first flat bottom optical axis 204 upwards by 90°, and using The pin 207 fixes the position of the first jacket 202 to complete the processing and improve the working efficiency.
参照图6~8是本发明的第三个实施例,与第一个实施例和第二个实施例相比,该实施例的不同之处在于:如图6所示,在第二夹套203上还设有第一螺纹孔209a和第二螺纹孔209b,且其中一个螺纹孔与丝杆210相接(如图7所示)。具体方案为:如图5所示,第二夹套203中设有第五齿轮203a和第六齿轮203b,其中,第五齿轮203a和第六齿轮203b相互啮合,且第五齿轮203a通过第二平底光轴208连接于固定件201。第二夹套203还设有第一螺纹孔209a和第二螺纹孔209b,第一螺纹孔209a和第二螺纹孔209b都贯穿于第二夹套203的前后面,参照图6和图7,每把刀组组件200仅在第一螺纹孔209a和第二螺纹孔209b两个中择其一设有丝杆210,且刀组组件200的数量可根据产品的要求安放,当刀组组件200的数量大于等于2时,相邻的刀组组件200中的丝杆210在第一螺纹孔209a和第二螺纹孔209b之间,间隔安放。参照图8,第二平底光轴208与第四电机404相接,通过第四电机404的正反转,同时调节刀组组件200上所有刀具205的间距。例如,第四电机404正转时,与第四电机404相连的第二平底光轴208正转,带动第五齿轮203a和与第五齿轮203a啮合的第六齿轮203b正转,因此,与第六齿轮203b相接的丝杆210正转,丝杆210顺着其螺纹,旋进后一个刀组组件200的空着的螺纹孔209中,缩短了刀具205之间的距离。反转,与之相反,不赘述。Referring to Figs. 6-8 is a third embodiment of the present invention, compared with the first embodiment and the second embodiment, the difference of this embodiment is: as shown in Fig. 6, in the second jacket 203 is also provided with a first threaded hole 209a and a second threaded hole 209b, and one of the threaded holes is in contact with the threaded rod 210 (as shown in FIG. 7 ). The specific scheme is: as shown in Figure 5, the fifth gear 203a and the sixth gear 203b are arranged in the second jacket 203, wherein, the fifth gear 203a and the sixth gear 203b mesh with each other, and the fifth gear 203a passes through the second The flat bottom optical axis 208 is connected to the fixing member 201 . The second jacket 203 is also provided with a first threaded hole 209a and a second threaded hole 209b. The first threaded hole 209a and the second threaded hole 209b both pass through the front and back of the second jacket 203. Referring to FIGS. 6 and 7, Each knife set assembly 200 is only provided with a screw mandrel 210 in one of the first threaded hole 209a and the second threaded hole 209b, and the number of knife set assemblies 200 can be placed according to the requirements of the product. When the knife set assembly 200 When the number is greater than or equal to 2, the threaded rods 210 in adjacent knife set assemblies 200 are arranged at intervals between the first threaded hole 209a and the second threaded hole 209b. Referring to FIG. 8 , the second flat-bottomed optical axis 208 is connected to the fourth motor 404 , and the distance between all the knives 205 on the knife set assembly 200 can be adjusted at the same time through the forward and reverse rotation of the fourth motor 404 . For example, when the fourth motor 404 rotates forward, the second flat-bottomed optical axis 208 connected to the fourth motor 404 rotates forward, driving the fifth gear 203a and the sixth gear 203b meshing with the fifth gear 203a to rotate forward, therefore, with the fifth gear 203a. The threaded mandrel 210 connected by the six gears 203b rotates forward, and the threaded mandrel 210 is screwed into the empty threaded hole 209 of the last knife group assembly 200 along its screw thread, shortening the distance between the cutters 205 . Inversion, on the contrary, does not go into details.
参照图9,为本发明的第四个实施例,该实施例的实施方案为:传动组件100中的支撑架102上,设有偏心轮102b,其为圆柱体,偏心轮102b和支撑架102连接,连接处在偏心轮102b圆柱底面的非圆心处。进给组件300和支撑架102相接,包括第一挡板301和第二挡板302,且分别于偏心轮102b的上下端外切,并通过第一光杆303将所述第一挡板301和所述第二挡板302在左侧相连接,通过第二光杆304将所述第一挡板301和所述第二挡板302在右侧相连接,所述偏心轮102b沿着非圆心的连接处在所述第一挡板301和所述第二挡板302之间运动。Referring to Fig. 9, it is the fourth embodiment of the present invention, the implementation of this embodiment is: on the support frame 102 in the transmission assembly 100, there is an eccentric wheel 102b, which is a cylinder, the eccentric wheel 102b and the support frame 102 Connection, the connection is at the non-center of the cylindrical bottom surface of the eccentric wheel 102b. The feed assembly 300 is connected to the support frame 102, includes a first baffle 301 and a second baffle 302, and circumscribes the upper and lower ends of the eccentric wheel 102b respectively, and the first baffle 301 is connected by a first polished rod 303 It is connected with the second baffle plate 302 on the left side, the first baffle plate 301 and the second baffle plate 302 are connected on the right side by the second polished rod 304, and the eccentric wheel 102b is along the non-center The connection of the first baffle 301 and the second baffle 302 moves.
具体地,如图2所示,传动组件100与输送底座A相接,并且其一侧设有齿条101,齿条101的上端设有第一横杆103,下端设有第二横杆104,第一横杆103和第二横杆104均带孔,结合图3所示的支撑架的示意图,第一横杆103与第一固定块105嵌套,第二横杆104与第二固定块106嵌套,且通过第一横杆103和第二横杆104中的孔,将支撑架102固定在第一横杆103和第二横杆104上,支撑架102的下方设有第一齿轮102a,第一齿轮102a和齿条101啮合。Specifically, as shown in Figure 2, the transmission assembly 100 is connected to the conveying base A, and a rack 101 is provided on one side thereof, a first cross bar 103 is provided at the upper end of the rack 101, and a second cross bar 104 is provided at the lower end , the first cross bar 103 and the second cross bar 104 have holes, combined with the schematic diagram of the support frame shown in Figure 3, the first cross bar 103 is nested with the first fixed block 105, and the second cross bar 104 is nested with the second fixed block The block 106 is nested, and through the holes in the first cross bar 103 and the second cross bar 104, the support frame 102 is fixed on the first cross bar 103 and the second cross bar 104, and the support frame 102 is provided with a first The gear 102a, the first gear 102a meshes with the rack 101.
参见图4和图5,刀组组件200包括第一夹套202和第二夹套203,第一夹套202呈轴对称的“T”型,中间设有凹槽,其中上端凸出部分的槽宽大于下端的槽宽,且槽宽较大处的端口不密封。如图5所示,第一夹套202下端的槽中(即槽宽较小的那一端)设有第二齿轮202a和第三齿轮202b,且第二齿轮202a和第三齿轮202b啮合。结合图2,第二夹套203通过第一夹套202槽宽较大一处的槽,嵌套在第一夹套202中,并通过第一平底光轴204固定,其中,在第一夹套202和第二夹套203的连接处设有第四齿轮202c,故第四齿轮202c既在第一夹套202的槽中,也在第二夹套203的槽中,且第四齿轮202c与第三齿轮202b啮合。第四齿轮202c的圆心与第一夹套202和第二夹套203的圆心在同一条线上,且均呈“平底圆形”(即两边是圆弧,上下是直线)。需要注意的是,这里讲第四齿轮202c的中心不是圆孔的原因是:通过“平底圆形”可以通过第一平底光轴204的转动,可以带动第四齿轮202c的转动,并且使其固定在旋转后的位置。例如:第一平底光轴204转动一次后,第一平底光轴204上连接的所有第一夹套202都要旋转90°,即,第一夹套202上连接的刀具205都将旋转90°。第一夹套202的一侧设有刀具205,并通过螺栓206将其固定,另一侧设有插销207。这里设置插销207的意义:当第一夹套202和第二夹套203呈180°水平一条线时(即正常工作状态下的刀具)可通过插销207固定其位置;当第一夹套202和第二夹套203呈90°翻转时可通过插销207固定其当前状态下的位置。结合图1,第三电机403与第一平底光轴204相接,可同时驱动刀具(第一平底光轴204带动第四齿轮202c旋转),每把刀具205都可以向上翻转90°,可以变换一次加工开口的数量,即停止切槽。除了第三电机403驱动统一变换刀具205外,还可以手动翻转,将第一夹套202绕着第一平底光轴204旋转90°(此时的第四齿轮202c是不随着第一夹套202的旋转而转动的,而是通过第二齿轮202a和第三齿轮202b围着第四齿轮202c旋转),并通过插销207固定其位置。例如:在第一平底光轴204装有9把刀组组件200,产品需要的只有6个槽,通过手动将第一平底光轴204上的其中3把刀组组件200向上翻转90°,并用插销207固定第一夹套202位置,完成此次加工,并提高了工作效率。Referring to Figure 4 and Figure 5, the knife set assembly 200 includes a first jacket 202 and a second jacket 203, the first jacket 202 is in the shape of an axisymmetric "T" with a groove in the middle, and the protruding part of the upper end The groove width is greater than that of the lower end, and the port at the larger groove width is not sealed. As shown in FIG. 5 , a second gear 202 a and a third gear 202 b are provided in the groove at the lower end of the first jacket 202 (that is, the end with a smaller groove width), and the second gear 202 a and the third gear 202 b mesh. Referring to FIG. 2 , the second jacket 203 is nested in the first jacket 202 through the groove with a larger groove width in the first jacket 202 , and is fixed by the first flat-bottomed optical axis 204 , wherein, in the first jacket A fourth gear 202c is provided at the junction of the sleeve 202 and the second jacket 203, so the fourth gear 202c is both in the groove of the first jacket 202 and in the groove of the second jacket 203, and the fourth gear 202c Meshes with the third gear 202b. The center of circle of the fourth gear 202c is on the same line as the centers of circles of the first jacket 202 and the second jacket 203, and both are in the shape of a "flat-bottomed circle" (that is, the two sides are arcs, and the up and down are straight lines). It should be noted that the reason why the center of the fourth gear 202c is not a circular hole is that the rotation of the first flat-bottomed optical axis 204 can be driven by the "flat-bottomed circle" and the rotation of the fourth gear 202c can be driven and fixed. position after rotation. For example: after the first flat-bottom optical axis 204 rotates once, all the first chucks 202 connected on the first flat-bottom optical axis 204 will rotate by 90°, that is, the cutters 205 connected on the first flat-bottom optical axis 202 will all rotate by 90° . One side of the first jacket 202 is provided with a cutter 205 which is fixed by a bolt 206 , and the other side is provided with a latch 207 . Here the significance of bolt 207 is set: when the first jacket 202 and the second jacket 203 are in a horizontal line of 180° (i.e. the cutter under normal working condition), its position can be fixed by bolt 207; when the first jacket 202 and When the second jacket 203 is turned by 90°, its position in the current state can be fixed by the bolt 207 . 1, the third motor 403 is connected to the first flat-bottomed optical axis 204, which can simultaneously drive the tool (the first flat-bottomed optical axis 204 drives the fourth gear 202c to rotate), and each tool 205 can be turned upward by 90°, and can be changed The number of openings to process at one time, i.e. stop grooving. In addition to the third motor 403 driving the uniform conversion tool 205, it can also be turned over manually to rotate the first jacket 202 around the first flat-bottomed optical axis 204 by 90° (the fourth gear 202c at this time does not follow the first jacket 202 Rotate, but rotate around the fourth gear 202c by the second gear 202a and the third gear 202b), and fix its position by the latch 207. For example: 9 knife set assemblies 200 are housed on the first flat bottom optical axis 204, and only 6 slots are required for the product. By manually turning 3 of the knife set assemblies 200 on the first flat bottom optical axis 204 upwards by 90°, and using The pin 207 fixes the position of the first jacket 202 to complete the processing and improve the working efficiency.
如图6所示,在第二夹套203上还设有第一螺纹孔209a和第二螺纹孔209b,且其中一个螺纹孔与丝杆210相接(如图7所示)。具体方案为:如图5所示,第二夹套203中设有第五齿轮203a和第六齿轮203b,其中,第五齿轮203a和第六齿轮203b相互啮合,且第五齿轮203a通过第二平底光轴208连接于固定件201。第二夹套203还设有第一螺纹孔209a和第二螺纹孔209b,第一螺纹孔209a和第二螺纹孔209b都贯穿于第二夹套203的前后面,参照图6和图7,每把刀组组件200仅在第一螺纹孔209a和第二螺纹孔209b两个中择其一设有丝杆210,且刀组组件200的数量可根据产品的要求安放,当刀组组件200的数量大于等于2时,相邻的刀组组件200中的丝杆210在第一螺纹孔209a和第二螺纹孔209b之间,间隔安放。参照图8,第二平底光轴208与第四电机404相接,通过第四电机404的正反转,同时调节刀组组件200上所有刀具205的间距。例如,第四电机404正转时,与第四电机404相连的第二平底光轴208正转,带动第五齿轮203a和与第五齿轮203a啮合的第六齿轮203b正转,因此,与第六齿轮203b相接的丝杆210正转,丝杆210顺着其螺纹,旋进后一个刀组组件200的空着的螺纹孔209中,缩短了刀具205之间的距离。反转,与之相反,不赘述。As shown in FIG. 6 , a first threaded hole 209 a and a second threaded hole 209 b are also provided on the second jacket 203 , and one of the threaded holes connects with the threaded rod 210 (as shown in FIG. 7 ). The specific scheme is: as shown in Figure 5, the fifth gear 203a and the sixth gear 203b are arranged in the second jacket 203, wherein, the fifth gear 203a and the sixth gear 203b mesh with each other, and the fifth gear 203a passes through the second The flat bottom optical axis 208 is connected to the fixing member 201 . The second jacket 203 is also provided with a first threaded hole 209a and a second threaded hole 209b. The first threaded hole 209a and the second threaded hole 209b both pass through the front and back of the second jacket 203. Referring to FIGS. 6 and 7, Each knife set assembly 200 is only provided with a screw mandrel 210 in one of the first threaded hole 209a and the second threaded hole 209b, and the number of knife set assemblies 200 can be placed according to the requirements of the product. When the knife set assembly 200 When the number is greater than or equal to 2, the threaded rods 210 in adjacent knife set assemblies 200 are arranged at intervals between the first threaded hole 209a and the second threaded hole 209b. Referring to FIG. 8 , the second flat-bottomed optical axis 208 is connected to the fourth motor 404 , and the distance between all the knives 205 on the knife set assembly 200 can be adjusted at the same time through the forward and reverse rotation of the fourth motor 404 . For example, when the fourth motor 404 rotates forward, the second flat-bottomed optical axis 208 connected to the fourth motor 404 rotates forward, driving the fifth gear 203a and the sixth gear 203b meshing with the fifth gear 203a to rotate forward, therefore, with the fifth gear 203a. The threaded mandrel 210 connected by the six gears 203b rotates forward, and the threaded mandrel 210 is screwed into the empty threaded hole 209 of the last knife group assembly 200 along its screw thread, shortening the distance between the cutters 205 . Inversion, on the contrary, does not go into details.
较佳的,参照图9,进给组件300还包括气缸305,第一气缸305a和第二气缸305b,通过第三光杆306设置在第一挡板301的左端,第三气缸305c和第四气缸305d,通过第四光杆307设置在第一挡板301的右端;偏心轮102b运动,推动气缸305,带动支撑架102和固定件201前后运动,因而刀具205也前后进给。Preferably, referring to FIG. 9 , the feeding assembly 300 further includes a cylinder 305, a first cylinder 305a and a second cylinder 305b, and a third polished rod 306 is arranged on the left end of the first baffle plate 301, a third cylinder 305c and a fourth cylinder 305d is arranged on the right end of the first baffle plate 301 through the fourth polished rod 307; the movement of the eccentric wheel 102b pushes the cylinder 305 and drives the support frame 102 and the fixing member 201 to move back and forth, so that the cutter 205 also feeds back and forth.
应理解的是,该申请不限于在下面的描述中阐明的或在图中例示的细节或方法。还应理解的是,本文中所采用的措辞和术语仅是出于描述目的而不应被认为是限制的。It should be understood that the application is not limited to the details or methodology set forth in the following description or illustrated in the drawings. It is also to be understood that the phraseology and terminology employed herein are for the purpose of description only and should not be regarded as limiting.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的(例如,各种部件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangement of the application, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, it should be readily apparent to those who review this disclosure that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application. are possible (e.g., variations in dimensions, dimensions, structures, shapes and proportions of various components, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.). For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be inverted or otherwise varied, and the nature or number or positions of discrete elements may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the invention. Accordingly, the invention is not limited to a particular embodiment, but extends to various modifications still falling within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或于实现本发明不相关的那些特征)。应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。Moreover, in order to provide a concise description of exemplary embodiments, not all features of an actual embodiment (i.e., those features not relevant to the best mode presently considered for carrying out the invention, or to practicing the invention feature). It should be appreciated that during the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort would be complex and time-consuming, but would be a routine matter of design, fabrication, and production without undue experimentation to those of ordinary skill having the benefit of this disclosure .
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention without limitation, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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