CN106733481B - Ball bladder glue brushing machine - Google Patents
Ball bladder glue brushing machine Download PDFInfo
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- CN106733481B CN106733481B CN201710121257.6A CN201710121257A CN106733481B CN 106733481 B CN106733481 B CN 106733481B CN 201710121257 A CN201710121257 A CN 201710121257A CN 106733481 B CN106733481 B CN 106733481B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/02—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material being projected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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Abstract
Description
技术领域technical field
本发明涉及运动器材制造领域,具体涉及一种球胆刷胶机。The invention relates to the field of sports equipment manufacturing, in particular to a bladder gluer.
背景技术Background technique
球胆刷胶的传统工艺,是工人用普通油漆毛刷沾上胶水,先给球胆的上半球刷上胶,待球胆上半球的胶水干了之后,再给球胆的下半球进行刷胶。这种传统工艺不仅刷胶效率低、人工成本高,而且容易出现球胆刷胶不均匀的现象。The traditional process of gluing the bladder is that workers use ordinary paint brushes to apply glue to the upper hemisphere of the bladder first, and after the glue on the upper hemisphere of the bladder dries, they then brush the lower hemisphere of the bladder. glue. This traditional process not only has low gluing efficiency and high labor costs, but also tends to cause uneven gluing of the bladder.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单、刷胶效率高的球胆刷胶机。The object of the present invention is to provide a ball bladder gluing machine with simple structure and high gluing efficiency.
本发明的目的通过如下技术方案实现:一种球胆刷胶机,它包括胶刷以及驱动胶刷摆动的摆动电机;所述胶刷包括刷盘、设于刷盘下方并与刷盘连接的若干束刷毛以及设于刷盘上且喷嘴朝位于刷盘下方球胆喷射的出胶喷头。The purpose of the present invention is achieved through the following technical proposals: a bladder gluer, which includes a rubber brush and a swing motor that drives the rubber brush to swing; A plurality of bundles of bristles and a glue-discharging spray head arranged on the brush plate and spraying nozzles towards the bladder located below the brush plate.
较之现有技术而言,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1.摆动电机驱动胶刷摆动,使得胶刷可以一边摆动,一边为位于胶刷下方的球胆刷胶,提高了整个球胆刷胶机的刷胶效率;另外,出胶喷头能够将胶水直接喷在位于胶刷下方的球胆上,让球胆表面迅速粘上胶水,从而进一步提高了刷胶效率。1. The oscillating motor drives the rubber brush to swing, so that the rubber brush can sway while gluing the bladder located under the rubber brush, which improves the gluing efficiency of the entire bladder gluing machine; in addition, the glue nozzle can directly spray the glue Spray on the bladder located under the glue brush, so that the surface of the bladder can be quickly glued, thereby further improving the glue brushing efficiency.
2.压力缸的设置,能够调整胶刷与球胆的距离,保证刷毛与球胆具有最佳的贴合度。2. The setting of the pressure cylinder can adjust the distance between the rubber brush and the bladder to ensure the best fit between the bristles and the bladder.
3.挡胶板能够对出胶喷头喷出的胶水进行阻挡并反弹,让胶水集中覆盖于球胆表面的小范围区域,使得胶刷能够更及时地将球胆表面的胶水涂均匀,防止球胆表面的胶水因来不及涂刷而凝结。3. The rubber baffle can block and rebound the glue sprayed by the glue nozzle, allowing the glue to cover a small area on the surface of the bladder, so that the glue brush can spread the glue on the surface of the bladder evenly in a timely manner, preventing the ball from The glue on the surface of the gallbladder coagulates because it is too late to paint.
4.稀释剂喷头喷出的胶水稀释剂可以在必要时对刷毛上的胶水进行稀释,防止刷毛上的胶水凝固,而影响球胆表面的刷胶效果。4. Thinner The glue thinner sprayed by the nozzle can dilute the glue on the bristles when necessary to prevent the glue on the bristles from solidifying and affect the glue brushing effect on the surface of the bladder.
5.固定板可拆卸连接于刷盘底壁的下表面,便于刷毛拆卸清洗。5. The fixing plate is detachably connected to the lower surface of the bottom wall of the brush tray, which is convenient for the removal and cleaning of the bristles.
附图说明Description of drawings
图1是本发明球胆刷胶机的结构示意图。Fig. 1 is the structural representation of the bladder rubber brushing machine of the present invention.
图2是本发明一种胶刷的结构示意图。Fig. 2 is a structural schematic diagram of a rubber brush of the present invention.
图3是图2的仰视图。FIG. 3 is a bottom view of FIG. 2 .
图4是图3的A-A剖面图。Fig. 4 is a sectional view along A-A of Fig. 3 .
图5是本发明固定板与刷盘底壁分离后的状态示意图。Fig. 5 is a schematic view of the state after the fixing plate is separated from the bottom wall of the brush tray according to the present invention.
图6本发明胶刷由左向右摆动时胶水流向与刷胶运动方向的关系图。Fig. 6 is a relationship diagram between the glue flow direction and the glue brushing movement direction when the glue brush of the present invention swings from left to right.
图7是图5中Ⅰ的放大图Figure 7 is an enlarged view of I in Figure 5
图8本发明胶刷由右向左摆动时胶水流向与刷胶运动方向的关系图。Fig. 8 is a relationship diagram between the glue flow direction and the glue brushing movement direction when the glue brush of the present invention swings from right to left.
图9是图8中Ⅱ的放大图。Fig. 9 is an enlarged view of II in Fig. 8 .
图10是本发明一种胶刷的结构示意图。Fig. 10 is a schematic structural view of a glue brush of the present invention.
图11是图10的仰视图。FIG. 11 is a bottom view of FIG. 10 .
图12是本发明的球胆刷胶机与球胆传输系统相配合时的状态示意图。Fig. 12 is a schematic diagram of the state when the bladder gluer of the present invention cooperates with the bladder transmission system.
图13是旋转升降装置的结构示意图。Fig. 13 is a schematic structural view of the rotary lifting device.
标号说明:1胶刷、2摆动电机、3刷盘、4刷毛、5出胶喷头、6胶罐、7支架、8压力缸、9稀释剂喷头、10罐体、11通孔A、12条形槽A、13固定板、14通孔B、15条形槽B、16通孔C、17管接头A、18通孔D、19管接头B、20通孔E、21固定孔、22通孔F、23机架、24托盘、25旋转气缸、26左抓手、27右抓手、28旋转电机、29条形区域、30支撑板、31升降组件Description of labels: 1 glue brush, 2 swing motor, 3 brush plate, 4 bristles, 5 glue nozzle, 6 glue tank, 7 bracket, 8 pressure cylinder, 9 thinner nozzle, 10 tank body, 11 through hole A, 12 strips Shaped groove A, 13 fixed plate, 14 through hole B, 15 strip groove B, 16 through hole C, 17 pipe joint A, 18 through hole D, 19 pipe joint B, 20 through hole E, 21 fixed hole, 22 through Hole F, 23 frame, 24 pallet, 25 rotary cylinder, 26 left gripper, 27 right gripper, 28 rotary motor, 29 strip area, 30 support plate, 31 lifting component
具体实施方式Detailed ways
下面结合说明书附图和实施例对本发明内容进行详细说明:The content of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments of the description:
实施例一:Embodiment one:
如图1-9所示:一种球胆刷胶机,它包括胶刷1以及驱动胶刷1摆动的摆动电机;所述胶刷1包括刷盘3、设于刷盘3下方并与刷盘3连接的若干束刷毛4以及设于刷盘3上且喷嘴朝位于刷盘3下方球胆喷射的出胶喷头5。As shown in Fig. 1-9: a kind of glue brushing machine for bladder, it comprises rubber brush 1 and the swing motor that drives rubber brush 1 to swing; Said rubber brush 1 includes
所述出胶喷头5设于刷盘3中心,出胶喷头5与装有胶水的胶罐6连接,出胶喷头5将胶水直接喷到位于胶刷1下方的球胆上,而摆动的胶刷1将喷到球胆表面的胶水刷均匀。这种设计不仅使球胆刷胶均匀,而且刷胶的效率显著提高。The glue-discharging
所述的球胆刷胶机,它还包括设于刷盘3与摆动电机之间且呈“7”字形的支架7,所述刷盘3连接于支架7横向部分的下方,所述摆动电机连接于支架7的纵向部分。The bladder brushing machine also includes a "7"-shaped support 7 arranged between the
所述的球胆刷胶机,它还包括连接于刷盘3与支架7横向部分之间的压力缸8。The bladder gluing machine also includes a
所述压力缸8可以为气缸或液压缸。压力缸8的设置可以根据球胆的实际位置进行调整胶刷1与球胆之间的距离,保证刷毛4与球胆具有最佳的贴合度。The
如图12所示:所述球胆刷胶机能够与位于胶刷1下方的球胆传输系统配合使用,所述球胆传输系统包括机架23、设于机架23上且夹住球胆并带动球胆旋转的夹具以及位于夹具正下方的承托组件;如图12所示:所述承托组件包括托盘24以及连接于托盘24下方的旋转升降装置;所述的夹具包括左抓手26以及右抓手27,所述的左抓手26以及右抓手27分别与旋转电机28连接。As shown in Figure 12: the bladder gluer can be used in conjunction with the bladder transmission system located below the glue brush 1, the bladder transmission system includes a
如图13所示:所述旋转升降装置包括由上至下依次连接的旋转气缸25、支撑板30以及升降组件31。所述升降组件31可以为液压缸或气缸等。As shown in FIG. 13 : the rotary lifting device includes a
本发明的球胆刷胶机与球胆传输系统配合能够快速并全方位的为球胆刷胶,取代了传统球胆刷胶工艺。该球胆刷胶机与球胆传输系统配合运作方式为:将球胆置于托盘24上,旋转升降装置将托盘24向上顶,把球胆送至夹具中,左抓手26和右抓手27闭合将球胆夹住并带动球胆旋转,同时位于球胆上方的胶刷1一边摆动,一边为球胆刷胶;待球胆表面的大部分区域刷上胶(除了夹具夹设的区域外)后,旋转升降装置将托盘24向上顶,夹具开启,位于夹具中的球胆重回托盘24上,旋转升降装置将托盘24旋转90°,夹具闭合将旋转后的球胆夹住并带动其旋转,同时托盘24向下缩回,之后球胆继续刷胶,将未刷到胶的区域刷上胶水。The bladder gluing machine of the present invention cooperates with the bladder transmission system to quickly and comprehensively glue the bladder, replacing the traditional bladder gluing process. The operation mode of the bladder glue brushing machine and the bladder transmission system is as follows: the bladder is placed on the
如图2、3、4所示:所述胶刷1还包括设于出胶喷头5喷嘴旁侧并与出胶喷头5喷射方向呈一定夹角的挡胶板;As shown in Figures 2, 3, and 4: the rubber brush 1 also includes a rubber baffle that is arranged on the side of the nozzle of the glue-discharging
所述出胶喷头5为扇形喷嘴喷头;扇形喷嘴喷头能够使喷出的胶水呈现扇形喷雾状,且边沿界定十分清楚。出胶喷头5也可以是锥形喷嘴喷头,但是因锥形喷嘴喷头喷出的胶水落入球面上,会形成遍布区域广的圆形,这样球胆表面部分区域的胶水会因来不及刷而凝固,所以优选扇形喷嘴喷头。The glue-discharging
所述胶刷1还包括设于刷盘3下方且与刷盘3连接并固设刷毛4的固定板13,所述固定板13上设有容纳出胶喷头5喷嘴的通孔B14,所述固定板13下表面上设有经过通孔B14的条形槽B15,所述挡胶板由通孔B14的侧壁与条形槽B15的侧壁形成。The rubber brush 1 also includes a
如图2、3、4所示:所述条形槽B15经过通孔B14,条形槽B15的侧壁与通孔B14的侧壁连接形成一体。As shown in Figures 2, 3 and 4: the strip-shaped groove B15 passes through the through hole B14, and the side wall of the strip-shaped groove B15 is connected with the side wall of the through hole B14 to form an integral body.
扇形喷嘴喷头配合摆动的刷盘3和挡胶板能够起到良好的刷胶效果:The fan-shaped nozzle nozzle combined with the swinging
首先,因为扇形喷嘴喷头喷出的胶水覆盖到球面上时,不会呈覆盖到大面积范围的圆形,而是呈平面扇形或者长条形,便于刷毛4有充足的时间将球面上的胶水涂开,避免胶水凝固;First of all, when the glue sprayed from the fan-shaped nozzle nozzle covers the spherical surface, it will not be in a circular shape covering a large area, but in a flat fan-shaped or long strip shape, so that the
其次,如图6-9所示:因为条形槽B15的侧壁以及通孔B14的侧壁,使得不论扇形喷嘴喷头是朝右喷射还是朝左喷射,喷出来的胶水落到球胆球面上都可以形成均匀的长条形,而且落到球面上呈条形区域29的左、右边界线与位于条形槽B15左、右两侧的刷毛4之间的距离都不会太远,便于刷毛4能够及时将球面上的胶水涂开,避免胶水凝固。Secondly, as shown in Figure 6-9: because of the side wall of the strip groove B15 and the side wall of the through hole B14, no matter whether the fan-shaped nozzle sprays to the right or to the left, the sprayed glue falls on the spherical surface of the bladder All can form uniform elongated shape, and the distance between the left and right boundary lines of the strip-
如图5、6所示:假设扇形喷嘴喷头是朝左喷射的,朝左喷出来的胶水粒子,经过条形槽B15时,在条形槽B15左侧壁和通孔B14侧壁的阻挡作用下,能够部分拐向右,逐渐出现右边界线,未被阻挡的胶水粒子继续斜向左喷,逐渐形成左边界线,这样胶水落到球面上时不会过多的集中于左侧区域,而是分散在左、右边界线之间,形成均匀的条形区域29,此时,如果刷盘3连同扇形喷嘴喷头一起从左向右摆动,胶水一旦喷出,向右摆动的胶刷1能够立刻将胶水由左往右涂开,且喷胶与刷盘3摆动是同步进行的,这样可以实现一边喷胶一边将胶水刷均匀。As shown in Figures 5 and 6: Assuming that the fan-shaped nozzle nozzle is sprayed towards the left, the glue particles sprayed towards the left will have a blocking effect on the left side wall of the strip groove B15 and the side wall of the through hole B14 when passing through the strip groove B15 Next, it can partially turn to the right, and the right boundary line gradually appears, and the unblocked glue particles continue to spray obliquely to the left, gradually forming the left boundary line, so that when the glue falls on the spherical surface, it will not concentrate too much on the left area, but Dispersed between the left and right boundary lines to form a
所述胶刷1还包括与装有胶水稀释剂罐体10连接的稀释剂喷头9,所述刷盘3中设有与刷毛4连通的腔室,所述稀释剂喷头9设于腔室中;所述的稀释剂喷头9为锥形喷嘴喷头。The glue brush 1 also includes a
如图3、4所示:所述刷盘3为中空柱体结构,刷盘3顶壁上设有通孔C16,所述通孔C16中设有与出胶喷头5连接的管接头A17,所述管接头A17通过管道与胶罐6连接,所述出胶喷头5的喷嘴从刷盘3底壁穿出并延伸至通孔B14中。刷盘3顶板上还设有通孔D18,通孔D18中设有与稀释剂喷头9连接的管接头B19,所述管接头B19通过管道与罐体10连接。As shown in Figures 3 and 4: the
所述刷盘3的底壁上设有若干个供稀释剂流向刷毛4的通孔E20,固定板13上与通孔E20相应的位置设有容刷毛4插入并固定刷毛4的固定孔21,刷毛4通过通孔E20和固定孔21与刷盘3连通。The bottom wall of the
因稀释剂喷头9为锥形喷嘴喷头,所以当稀释剂喷头9中通有胶水稀释液后,胶水稀释液能够喷洒到整个刷盘3的底壁上。然后胶水稀释液经通孔E20流到固定孔21中并渗透到位于固定孔21中的刷毛4上。因为刷胶机的长时间使用,刷毛4上会积累很多胶水,粘在刷毛4上的胶水会变硬甚至结块,因此,稀释剂喷头9与装有胶水稀释液的罐体10连接,在必要时可以用罐体10中的稀释液对刷毛4上的胶水进行稀释。Because the
所述固定板13与刷盘3可拆卸连接。固定板13通过螺栓以及与螺栓相匹配的螺帽固定于刷盘3底壁的下表面。因刷毛4固设于固定板13上,当刷毛4随固定板13拆卸下来后,刷毛4可以便捷地进行浸泡和清洗。The fixing
本发明所述的管接头A17以及管接头B19可以为直通接头或弯头中的一种。The pipe joint A17 and the pipe joint B19 described in the present invention can be one of a straight joint or an elbow.
本发明所述的刷胶机可以通过PLC微电脑控制系统来控制,控制何时喷胶、何时喷胶水稀释剂、控制摆动电机的摆动等一系列动作。The gluing machine of the present invention can be controlled by a PLC microcomputer control system to control a series of actions such as when to spray glue, when to spray glue thinner, and to control the swing of the swing motor.
实施例二:Embodiment two:
本发明实施例二与实施例一的结构大体相同,其主要区别在于:如图10、图11所示:所述刷盘3上设有容纳出胶喷头5喷嘴的通孔A11,刷盘3的下表面上设有经过通孔A11的条形槽A12,所述挡胶板由通孔A11的侧壁与条形槽A12的侧壁形成。
所述刷盘3的底壁上直接设有若干个用于插设并固定刷毛4的通孔F22,刷毛4通过通孔F22与刷盘3连通。The bottom wall of the
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610705952 | 2016-08-23 | ||
| CN2016107059522 | 2016-08-23 |
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| CN201710121257.6A Active CN106733481B (en) | 2016-08-23 | 2017-03-02 | Ball bladder glue brushing machine |
| CN201720199109.1U Active CN206587991U (en) | 2016-08-23 | 2017-03-02 | Bladders gluing machine |
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| CN201720199109.1U Active CN206587991U (en) | 2016-08-23 | 2017-03-02 | Bladders gluing machine |
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| CN107570370A (en) * | 2017-10-30 | 2018-01-12 | 福建省华宝智能科技有限公司 | A kind of anti-solidification brush coating device and brush coating method |
| CN111409277B (en) * | 2020-04-26 | 2023-06-13 | 江苏久茂精密电子科技有限公司 | Automatic glue sticking device on the surface of plastic parts and its application method |
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| CN2060092U (en) * | 1989-08-01 | 1990-08-08 | 刘建明 | Multi-purpose shelling-out device |
| JP2008093621A (en) * | 2006-10-16 | 2008-04-24 | Tokyo Electric Power Co Inc:The | Automatic paint supply brush device |
| CN205324068U (en) * | 2016-01-12 | 2016-06-22 | 河北旺川钢结构有限公司 | Glue brushing mechanism used in the production process of rock wool board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2551354Y (en) * | 2002-07-02 | 2003-05-21 | 杨丽琴 | glue gun |
| US7168877B2 (en) * | 2003-01-25 | 2007-01-30 | Joon Park | Adhesive applicator |
| CN2770423Y (en) * | 2004-12-06 | 2006-04-12 | 丁剑伟 | Pneumatic glue spreader |
| US8256978B2 (en) * | 2006-12-13 | 2012-09-04 | Geocel Corporation | Kit for dispensing viscous fluid from a container |
| US20090304930A1 (en) * | 2008-06-05 | 2009-12-10 | Michael Chaimberg | System and method of applying a gel coat brush stroke pattern over an image surface |
| CN105032682B (en) * | 2015-07-31 | 2018-02-13 | 芜湖蓝博塑胶有限公司 | Plastic products mark printing device |
| CN105537052A (en) * | 2015-12-08 | 2016-05-04 | 无锡万能胶粘剂有限公司 | High efficiency glue brush-coating machine |
| CN105855118A (en) * | 2016-05-13 | 2016-08-17 | 中山火炬职业技术学院 | Automatic gluing equipment |
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- 2017-03-02 CN CN201710121257.6A patent/CN106733481B/en active Active
- 2017-03-02 CN CN201720199109.1U patent/CN206587991U/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060092U (en) * | 1989-08-01 | 1990-08-08 | 刘建明 | Multi-purpose shelling-out device |
| JP2008093621A (en) * | 2006-10-16 | 2008-04-24 | Tokyo Electric Power Co Inc:The | Automatic paint supply brush device |
| CN205324068U (en) * | 2016-01-12 | 2016-06-22 | 河北旺川钢结构有限公司 | Glue brushing mechanism used in the production process of rock wool board |
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| CN106733481A (en) | 2017-05-31 |
| CN206587991U (en) | 2017-10-27 |
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Denomination of invention: Ball bladder glue coating machine Granted publication date: 20230324 Pledgee: Zhangzhou Changtai District Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: ZHANGZHOU HUAFEI SPORTS GOODS CO.,LTD. Registration number: Y2026980000999 |
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