CN106722540A - The rehydration and brewing method of a kind of cowpea semi-dry products - Google Patents
The rehydration and brewing method of a kind of cowpea semi-dry products Download PDFInfo
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Abstract
本发明公开了一种豇豆半干制品的复水及泡制方法。该方法通过复水,配制泡菜水,装坛,发酵的步骤制成。本发明采用红外辐射干燥的豇豆低盐半干制品经复水后品质良好适于泡制加工,且在老坛泡菜水发酵后盐度适中,风味、质构和色泽较好。本发明实现了红外干燥豇豆低盐半干制品的复水及发酵,提供一种低盐发酵蔬菜的生产工艺,实现传统发酵蔬菜的低盐化生产,减少高盐废水的产生。The invention discloses a method for rehydrating and brewing semi-dried cowpea products. The method is prepared through the steps of rehydrating, preparing pickle water, filling in an altar and fermenting. The cowpea low-salt semi-dry product dried by infrared radiation in the invention has good quality after rehydration and is suitable for brewing and processing, has moderate salinity after fermentation in Laotan kimchi water, and has good flavor, texture and color. The invention realizes the rehydration and fermentation of infrared-dried cowpea low-salt semi-dry products, provides a production process of low-salt fermented vegetables, realizes the low-salt production of traditional fermented vegetables, and reduces the generation of high-salt wastewater.
Description
技术领域technical field
本发明涉及一种豇豆的加工方法,特别涉及一种豇豆半干制品的复水及泡制方法。The invention relates to a processing method of cowpea, in particular to a method for rehydrating and soaking semi-dried cowpea products.
背景技术Background technique
豇豆(Vigna unguiculata),俗称角豆、姜豆、挂豆角,属豆科一年生植物。豇豆在我国栽培历史悠久且种植地域广泛,含有丰富的膳食纤维、植物蛋白、B族维生素、维生素C和微量元素,具有健脾利湿、润肠通便的作用,在蔬菜生产和消费中具有重要地位,也是我国传统发酵蔬菜加工的重要原料。豇豆鲜嫩荚上市集中在夏秋两季,采收后易产生腐烂变质,必须采取相应的保鲜加工手段。在传统发酵蔬菜工业化生产过程中,通常采用高浓度食盐溶液对蔬菜原料进行贮藏,产生大量的盐渍废水、出池清洗废水和脱盐脱水废水,给当地环境带来巨大的压力。此外,经过高盐腌渍的调味型发酵蔬菜微生物作用微弱,不仅口味过咸不利于健康,而且失去了传统发酵蔬菜的风味特征。Cowpea (Vigna unguiculata), commonly known as carob, ginger bean, and hanging bean, is an annual plant in the legume family. Cowpea has a long history of cultivation in my country and is planted in a wide range of areas. It is rich in dietary fiber, plant protein, B vitamins, vitamin C and trace elements. It has an important position and is also an important raw material for traditional fermented vegetable processing in my country. The fresh and tender pods of cowpea are concentrated in summer and autumn, and they are prone to rot and deterioration after harvesting. Corresponding fresh-keeping processing methods must be adopted. In the industrial production process of traditional fermented vegetables, high-concentration salt solution is usually used to store vegetable raw materials, resulting in a large amount of saline wastewater, pond cleaning wastewater and desalination and dehydration wastewater, which brings huge pressure to the local environment. In addition, seasoning fermented vegetables pickled with high salt have weak microbial action, not only the taste is too salty, which is not good for health, but also loses the flavor characteristics of traditional fermented vegetables.
采用红外干燥技术对新鲜豇豆进行干燥制成半干品,可实现原料的无盐化保藏进行贮藏,为低盐发酵蔬菜的生产提供良好原料并减少高盐废水的产生。针对储藏后的豇豆半干制品进行复水及泡制工艺研究,为低盐泡菜的工业化生产提供了思路。为了泡制成品的品质,先将豇豆半干制品进行复水处理后,能够最大程度恢复豇豆本身的颜色及质构等特性,有利于泡制的进行,以泡菜成品的色泽、质构和感官品质为评价标准,确定具体的复水温度、复水时间及泡制方法。目前针对红外辐射干燥技术对红外干燥豇豆半干制品进行复水和泡制的工艺尚未见到报导。Infrared drying technology is used to dry fresh cowpea to make semi-dry products, which can realize the salt-free preservation of raw materials for storage, provide good raw materials for the production of low-salt fermented vegetables and reduce the generation of high-salt wastewater. Research on the rehydration and soaking process of semi-dried cowpea products after storage provides ideas for the industrial production of low-salt kimchi. In order to improve the quality of the finished product, first rehydrating the semi-dried cowpea product can restore the color and texture of the cowpea itself to the greatest extent, which is conducive to the process of brewing. The sensory quality is the evaluation standard, and the specific rehydration temperature, rehydration time and brewing method are determined. At present, the process of rehydrating and soaking infrared-dried cowpea semi-dried products according to infrared radiation drying technology has not been reported yet.
发明内容Contents of the invention
本发明的目的在于提供一种豇豆半干制品的复水及泡制方法。The object of the present invention is to provide a method for rehydrating and soaking semi-dried cowpea products.
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理的豇豆半干制品取出,浸泡于温度为20-25℃的洁净水中2-4h后沥干,最终复水比达到1.2-2;(1) Rehydration: take out the semi-dried cowpea product that has been pretreated, soak it in clean water with a temperature of 20-25°C for 2-4 hours, and then drain it. The final rehydration ratio reaches 1.2-2;
(2)配制泡菜水:取泡过泡菜的水1L,倒入容器中,加入食盐使食盐浓度达到3-4wt%,葡萄糖添加量为2-3wt%,加入老姜0.8-1.2wt%,大蒜1-2wt%,大葱0.8-1.2wt%,花椒0.8-1.2wt%,味精0.3-0.7wt%,料酒0.01-0.03wt%,搅拌均匀;(2) Prepare kimchi water: get 1L of water soaked in kimchi, pour it into a container, add table salt to make the salt concentration reach 3-4wt%, glucose addition is 2-3wt%, add ginger 0.8-1.2wt%, garlic 1-2wt%, green onion 0.8-1.2wt%, pepper 0.8-1.2wt%, monosodium glutamate 0.3-0.7wt%, cooking wine 0.01-0.03wt%, stir evenly;
(3)装坛:450g-550g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没,压紧,盖上坛盖,置于水槽中,并向水槽中加入0.5-3%的盐水以使坛盖与外界空气隔离;(3) Packing altar: 450g-550g drained rehydrated cowpea is evenly stacked in the kimchi jar, and then the prepared kimchi water is injected into the kimchi jar to submerge the rehydrated cowpea, press it tightly, and cover the altar Cover, put it in the water tank, and add 0.5-3% salt water to the water tank to isolate the altar cover from the outside air;
(4)发酵:发酵温度22-28℃,发酵6-8天。(4) Fermentation: Fermentation temperature 22-28 ℃, fermentation 6-8 days.
所述前处理为:放置在2-6℃冰箱中冷藏3-5周。The pre-treatment is: placing in a refrigerator at 2-6°C for 3-5 weeks.
所述容器,泡菜坛在使用前121℃高温灭菌15min。The container, the kimchi jar, was sterilized at 121° C. for 15 minutes before use.
所述泡过泡菜的水为老坛泡菜水,泡菜与水的质量比为1:(1-8)。The water soaked in pickles is Laotan pickles water, and the mass ratio of pickles to water is 1: (1-8).
与现有技术相比,本发明具有如下有益效果:红外辐射干燥的豇豆低盐半干制品经复水后品质良好适于泡制加工,且在老坛泡菜水发酵后盐度适中,风味、质构和色泽较好。本发明实现了红外干燥豇豆低盐半干制品的复水及发酵,提供一种低盐发酵蔬菜的生产工艺,实现传统发酵蔬菜的低盐化生产,减少高盐废水的产生。有良好的经济效益和环境效益。在低温和常温条件下储存时间长。Compared with the prior art, the present invention has the following beneficial effects: the low-salt semi-dry cowpea product dried by infrared radiation is of good quality after rehydration and is suitable for brewing and processing, and after being fermented in Laotan kimchi water, the salinity is moderate, flavor, Good texture and color. The invention realizes the rehydration and fermentation of infrared-dried cowpea low-salt semi-dry products, provides a production process of low-salt fermented vegetables, realizes the low-salt production of traditional fermented vegetables, and reduces the generation of high-salt wastewater. It has good economic and environmental benefits. It can be stored for a long time under low temperature and normal temperature conditions.
具体实施方式detailed description
下面对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。Specific embodiments of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
实施例1Example 1
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理放置在4℃冰箱中冷藏4周的豇豆半干制品取出,浸泡于温度为20℃的洁净水中3h后沥干,最终复水比达到1.65。(1) Rehydration: Take out the semi-dried cowpea products that have been pretreated and refrigerated in a refrigerator at 4°C for 4 weeks, soak them in clean water at a temperature of 20°C for 3 hours, and then drain. The final rehydration ratio reaches 1.65.
(2)配制泡菜水:老坛泡菜水1L加入少量盐使食盐浓度达到3%,葡萄糖添加量为2wt%,加入老姜1.00wt%、大蒜1.50wt%、大葱1.00wt%、花椒1.00wt%、味精0.50wt%、料酒0.02wt%,搅拌均匀。所述老坛泡菜水制备时,泡菜与水的质量比为1:3。(2) Preparation of kimchi water: add a small amount of salt to 1L of Laotan kimchi water to make the salt concentration reach 3%, add 2 wt% of glucose, add 1.00 wt% of ginger, 1.50 wt% of garlic, 1.00 wt% of green onion, and 1.00 wt% of Chinese prickly ash , monosodium glutamate 0.50wt%, cooking wine 0.02wt%, stir evenly. When preparing the Laotan pickle water, the mass ratio of pickle to water is 1:3.
(3)装坛:500g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没。坛子大小适当,装入的盐水最好使泡菜坛尽量充满,压紧,盖上坛盖,并向水槽中加入淡盐水以使坛盖与外界空气隔离。(3) Filling jar: 500g of drained rehydrated cowpea is evenly stacked in the kimchi jar, and then the prepared kimchi water is injected into the kimchi jar to submerge the rehydrated cowpea. The jar size is appropriate, and the salt water of packing preferably makes the kimchi jar be full as far as possible, compresses, and covers the altar cover, and adds light salt water in the tank so that the altar cover is isolated from the outside air.
(4)发酵:发酵温度22℃,发酵8天。(4) Fermentation: Fermentation temperature is 22°C, and fermentation is for 8 days.
本发明制备的豇豆在4℃条件下可储存1年,在常温下可储存半年。The cowpea prepared by the invention can be stored for one year at 4°C, and can be stored for half a year at normal temperature.
实施例2Example 2
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理放置在4℃冰箱中冷藏4周的豇豆半干制品取出,浸泡于温度为25℃的洁净水中3h后沥干,最终复水比达到1.65。(1) Rehydration: Take out the semi-dried cowpea products that have been pretreated and refrigerated in a refrigerator at 4°C for 4 weeks, soak them in clean water at a temperature of 25°C for 3 hours, and then drain. The final rehydration ratio reaches 1.65.
(2)配制泡菜水:老坛泡菜水1L加入少量盐使食盐浓度达到4%,葡萄糖添加量为3wt%,加入老姜1.00wt%、大蒜1.50wt%、大葱1.00wt%、花椒1.00wt%、味精0.50wt%、料酒0.02wt%,搅拌均匀。所述老坛泡菜水制备时,泡菜与水的质量比为1:6。(2) Preparation of kimchi water: add a small amount of salt to 1L of Laotan kimchi water to make the salt concentration reach 4%, add 3 wt% of glucose, add 1.00 wt% of ginger, 1.50 wt% of garlic, 1.00 wt% of green onion, and 1.00 wt% of Chinese prickly ash , monosodium glutamate 0.50wt%, cooking wine 0.02wt%, stir evenly. When preparing the Laotan pickle water, the mass ratio of pickle to water is 1:6.
(3)装坛:450g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没。坛子大小适当,装入的盐水最好使泡菜坛尽量充满,压紧,盖上坛盖,并向水槽中加入淡盐水以使坛盖与外界空气隔离。(3) Filling jar: 450g of drained rehydrated cowpea is evenly stacked in the pickle jar, and then the prepared pickle water is poured into the pickle jar to submerge the rehydrated cowpea. The jar size is appropriate, and the salt water of packing preferably makes the kimchi jar be full as far as possible, compresses, and covers the altar cover, and adds light salt water in the tank so that the altar cover is isolated from the outside air.
(4)发酵:发酵温度25℃,发酵7天(4) Fermentation: fermentation temperature 25°C, fermentation for 7 days
本发明制备的豇豆在4℃条件下可储存1年,在常温下可储存半年。The cowpea prepared by the invention can be stored for one year at 4°C, and can be stored for half a year at normal temperature.
实施例3Example 3
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理放置在4℃冰箱中冷藏4周的豇豆半干制品取出,浸泡于温度为25℃的洁净水中3h后沥干,最终复水比达到1.65。(1) Rehydration: Take out the semi-dried cowpea products that have been pretreated and refrigerated in a refrigerator at 4°C for 4 weeks, soak them in clean water at a temperature of 25°C for 3 hours, and then drain. The final rehydration ratio reaches 1.65.
(2)配制泡菜水:老坛泡菜水1L加入少量盐使食盐浓度达到4%,葡萄糖添加量为2%,加入老姜1.00wt%、大蒜1.50wt%、大葱1.00wt%、花椒1.00wt%、味精0.50wt%、料酒0.02wt%,搅拌均匀。所述老坛泡菜水制备时,泡菜与水的质量比为1:1。(2) Preparation of kimchi water: add a small amount of salt to 1L of Laotan kimchi water to make the salt concentration reach 4%, add 2% glucose, add 1.00wt% of ginger, 1.50wt% of garlic, 1.00wt% of green onion, and 1.00wt% of Chinese prickly ash , monosodium glutamate 0.50wt%, cooking wine 0.02wt%, stir evenly. When preparing the Laotan pickle water, the mass ratio of pickle to water is 1:1.
(3)装坛:550g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没。坛子大小适当,装入的盐水最好使泡菜坛尽量充满,压紧,盖上坛盖,并向水槽中加入淡盐水以使坛盖与外界空气隔离。(3) Filling jar: 550g of drained rehydrated cowpea is evenly stacked in the pickle jar, and then the prepared kimchi water is injected into the pickle jar to submerge the rehydrated cowpea. The jar size is appropriate, and the salt water of packing preferably makes the kimchi jar be full as far as possible, compresses, and covers the altar cover, and adds light salt water in the tank so that the altar cover is isolated from the outside air.
(4)发酵:发酵温度28℃,发酵6天。(4) Fermentation: Fermentation temperature is 28 ℃, fermentation is 6 days.
本发明制备的豇豆在4℃条件下可储存1年,在常温下可储存半年。The cowpea prepared by the invention can be stored for one year at 4°C, and can be stored for half a year at normal temperature.
实施例4Example 4
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理放置在4℃冰箱中冷藏4周的豇豆半干制品取出,浸泡于温度为20℃的洁净水中3h后沥干,最终复水比达到1.65。(1) Rehydration: Take out the semi-dried cowpea products that have been pretreated and refrigerated in a refrigerator at 4°C for 4 weeks, soak them in clean water at a temperature of 20°C for 3 hours, and then drain. The final rehydration ratio reaches 1.65.
(2)配制泡菜水:老坛泡菜水1L加入少量盐使食盐浓度达到3%,葡萄糖添加量为2wt%,早熟禾提取物1wt%,加入老姜1.00wt%、大蒜1.50wt%、大葱1.00wt%、花椒1.00wt%、味精0.50wt%、料酒0.02wt%,搅拌均匀。所述老坛泡菜水制备时,泡菜与水的质量比为1:3。所述早熟禾提取物采用如下方法制备:将早熟禾茎叶晒干,磨成粉末,加3-5倍重量份数的水回流提取3次,合并滤液,蒸干制成。(2) Preparation of kimchi water: add a small amount of salt to 1L of Laotan kimchi water to make the salt concentration reach 3%, add 2 wt% of glucose, 1 wt% of bluegrass extract, add 1.00 wt% of old ginger, 1.50 wt% of garlic, and 1.00 wt% of green onion wt%, 1.00wt% prickly ash, 0.50wt% monosodium glutamate, 0.02wt% cooking wine, and stir evenly. When preparing the Laotan pickle water, the mass ratio of pickle to water is 1:3. The bluegrass extract is prepared by the following method: dry the stems and leaves of the bluegrass, grind them into powder, add 3-5 times the weight of water to reflux for extraction three times, combine the filtrates, and evaporate to dryness.
(3)装坛:500g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没。坛子大小适当,装入的盐水最好使泡菜坛尽量充满,压紧,盖上坛盖,并向水槽中加入淡盐水以使坛盖与外界空气隔离。(3) Filling jar: 500g of drained rehydrated cowpea is evenly stacked in the kimchi jar, and then the prepared kimchi water is injected into the kimchi jar to submerge the rehydrated cowpea. The jar size is appropriate, and the salt water of packing preferably makes the kimchi jar be full as far as possible, compresses, and covers the altar cover, and adds light salt water in the tank so that the altar cover is isolated from the outside air.
(4)发酵:发酵温度22℃,发酵8天。(4) Fermentation: Fermentation temperature is 22°C, and fermentation is for 8 days.
本发明制备的豇豆在4℃条件下可储存2年,在常温下可储存1年。The cowpea prepared by the invention can be stored for 2 years at 4°C, and can be stored for 1 year at normal temperature.
实施例5Example 5
一种豇豆半干制品的复水及泡制方法,按照如下步骤进行:A method for rehydrating and soaking semi-dried cowpea products is carried out according to the following steps:
(1)复水:将经过前处理放置在4℃冰箱中冷藏4周的豇豆半干制品取出,浸泡于温度为20℃的洁净水中3h后沥干,最终复水比达到1.65。(1) Rehydration: Take out the semi-dried cowpea products that have been pretreated and refrigerated in a refrigerator at 4°C for 4 weeks, soak them in clean water at a temperature of 20°C for 3 hours, and then drain. The final rehydration ratio reaches 1.65.
(2)配制泡菜水:老坛泡菜水1L加入少量盐使食盐浓度达到3%,葡萄糖添加量为2wt%,青金石粉末1wt%,加入老姜1.00wt%、大蒜1.50wt%、大葱1.00wt%、花椒1.00wt%、味精0.50wt%、料酒0.02wt%,搅拌均匀。所述老坛泡菜水制备时,泡菜与水的质量比为1:3。(2) Preparation of kimchi water: add a small amount of salt to 1L of Laotan kimchi water to make the salt concentration reach 3%, the amount of glucose added is 2wt%, lapis lazuli powder 1wt%, add ginger 1.00wt%, garlic 1.50wt%, green onion 1.00wt %, Zanthoxylum bungeanum 1.00wt%, monosodium glutamate 0.50wt%, cooking wine 0.02wt%, stir evenly. When preparing the Laotan pickle water, the mass ratio of pickle to water is 1:3.
(3)装坛:500g沥干水分的复水豇豆均匀码放在泡菜坛中,然后将配置好的泡菜水注入到泡菜坛中,使其将复水豇豆淹没。坛子大小适当,装入的盐水最好使泡菜坛尽量充满,压紧,盖上坛盖,并向水槽中加入淡盐水以使坛盖与外界空气隔离。(3) Filling jar: 500g of drained rehydrated cowpea is evenly stacked in the kimchi jar, and then the prepared kimchi water is injected into the kimchi jar to submerge the rehydrated cowpea. The jar size is appropriate, and the salt water of packing preferably makes the kimchi jar be full as far as possible, compresses, and covers the altar cover, and adds light salt water in the tank so that the altar cover is isolated from the outside air.
(4)发酵:发酵温度22℃,发酵8天。(4) Fermentation: Fermentation temperature is 22°C, and fermentation is for 8 days.
本发明制备的豇豆在4℃条件下可储存1.5年,在常温下可储存8个月。The cowpea prepared by the invention can be stored for 1.5 years at 4°C, and can be stored for 8 months at normal temperature.
以上公开的仅为本发明的具体实施例,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only specific embodiments of the present invention, however, the present invention is not limited thereto, and any changes conceivable by those skilled in the art shall fall within the protection scope of the present invention.
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