CN106718119B - Towed forest zone remainder is picked up, is smashed and compression all-in-one - Google Patents

Towed forest zone remainder is picked up, is smashed and compression all-in-one Download PDF

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Publication number
CN106718119B
CN106718119B CN201611196309.8A CN201611196309A CN106718119B CN 106718119 B CN106718119 B CN 106718119B CN 201611196309 A CN201611196309 A CN 201611196309A CN 106718119 B CN106718119 B CN 106718119B
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frame body
traction
picked
pickup
crush box
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CN106718119A (en
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刘九庆
张时雨
孟兆新
王伟
宋国豪
姜海龙
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Northeast Forestry University
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Northeast Forestry University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G20/00Cultivation of turf, lawn or the like; Apparatus or methods therefor
    • A01G20/40Apparatus for cleaning the lawn or grass surface
    • A01G20/43Apparatus for cleaning the lawn or grass surface for sweeping, collecting or disintegrating lawn debris

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  • Environmental Sciences (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

Towed forest zone remainder is picked up, is smashed and compression all-in-one belongs to forestry machinery. The problem of current forest zone surplus pick up the transportation in-process exist pick up inadequately, because the forest zone road is rugged, require high to mechanical equipment's rigidity and stability, and stone, earth are easily picked up, cause crushing or compressor arrangement's damage is solved. The invention realizes transmission through the conveyor belt, and the sand and stone particles are effectively filtered by twice separation through the filter plate and the cyclone separator, thereby avoiding the low picking efficiency caused by mixing of useless objects such as the sand and stone particles in the picked residues. In addition, the invention not only can crush residues such as fallen leaves, but also can manually feed thick residues such as branches into the crushing device through the side feeding port, and crushed materials can be directly subjected to primary compression through the compression device. The invention is suitable for picking up the forest zone residues.

Description

牵引式林区剩余物捡拾、粉碎和压缩一体机Towed Forest Residue Picking, Crushing and Compressing Machine

技术领域technical field

本发明属于林业机械领域。The invention belongs to the field of forestry machinery.

背景技术Background technique

我国是个多林的国家,但我国人均森林资源占有率低,只有世界人均占有量的1/7,因此我国森林资源的形势是相当严峻的。随着森林可采资源的锐减,木材产量大幅度下调,天然林资源逐年减少,林区资源开发利用率低,国内木材供需矛盾日渐突出。但林区枝桠落叶等林间剩余物资源却十分丰富,要是进行合理利用,将会缓解森林资源紧缺和木材供需的矛盾,也能变废为宝,增加企业的经济效益。因此如果我们将有利用价值的枝桠落叶等剩余物捡拾利用,既有利于提高林间作业质量,又能减少森林火灾和病虫害,进而促进森林更新。因此提高林区枝桠落叶的利用率、最大限度地发挥可利用木材资源的作用,才能缓解木材供需矛盾,才是繁荣林区经济的重要途径。所以如何将有利用价值的林区枝桠落叶拣集运出,并进行充分地加工利用,为企业创造更大效益,是以木材为主要生产资源的森工企业亟待解决的问题。my country is a country with many forests, but the per capita forest resource occupancy rate in our country is low, only 1/7 of the world per capita occupancy, so the situation of our country's forest resources is quite severe. With the sharp reduction of forest recoverable resources, timber production has been greatly reduced, natural forest resources have been decreasing year by year, and the utilization rate of forest resources is low, and the contradiction between domestic timber supply and demand has become increasingly prominent. However, forest residue resources such as branches and fallen leaves in forest areas are very rich. If they are used rationally, it will alleviate the shortage of forest resources and the contradiction between timber supply and demand, and can also turn waste into treasure and increase the economic benefits of enterprises. Therefore, if we pick up and use the valuable twigs and leaves and other residues, it will not only help improve the quality of forestry operations, but also reduce forest fires and pests and diseases, thereby promoting forest regeneration. Therefore, improving the utilization rate of branches and fallen leaves in forest areas and maximizing the use of available timber resources can alleviate the contradiction between supply and demand of timber, which is an important way to prosper forest economy. Therefore, how to collect and transport valuable branches and fallen leaves of forest areas, and fully process and utilize them, so as to create greater benefits for enterprises is an urgent problem to be solved for forestry enterprises with wood as the main production resource.

林区剩余物具有很大的利用价值,但林间树林密集,道路崎岖,凹凸不平等自然条件的限制,不能使用大型的机械设备深入林间作业。同时,进行林区枝桠落叶拣集装置,一般存在整体刚性和震动的稳定性差、存在捡拾过程中不能充分捡拾的问题。同时存在捡拾过程中石子、泥土等杂质混入捡拾物料中,防止石子等坚硬物质进入粉碎装置并损坏设备的问题。The remainder of the forest area has great utilization value, but due to the dense forests, rugged roads and uneven natural conditions, it is not possible to use large-scale machinery and equipment to work deep into the forest. At the same time, there are generally problems in the overall rigidity and vibration stability of the device for picking up branches and fallen leaves in the forest area, and the problem that it cannot be fully picked up during the picking process. At the same time, impurities such as stones and soil are mixed into the picked-up materials during the picking process to prevent hard materials such as stones from entering the crushing device and damaging the equipment.

发明内容Contents of the invention

本发明是为了解决现有林区剩余物拾取运送过程中存在拾取不充分、由于林区道路崎岖,对机械设备的刚性和稳定性要求高,且石子、泥土易被拾取,造成粉碎或压缩装置的损坏的问题,提出了一种牵引式林区剩余物捡拾、粉碎和压缩一体机。The present invention aims to solve the problem of insufficient picking in the process of picking up and transporting residues in the existing forest areas. Due to the rough roads in the forest areas, the rigidity and stability of mechanical equipment are high, and stones and soil are easy to be picked up, resulting in crushing or compressing the device. In order to solve the problem of damage, a traction-type integrated machine for picking up, crushing and compressing forest residues is proposed.

本发明所述的牵引式林区剩余物捡拾、粉碎和压缩一体机,它包括牵引装置1、捡拾器3、过滤板4、挡板5、密封传送筒6、前车轮7、传送带8、柴油机9、旋风分离机10、后车轮11、粉碎箱12、锯齿式粉碎机构14、甩刀式粉碎机构15、机架本体16和压缩装置17;The all-in-one machine for picking up, crushing and compressing forest residues according to the present invention includes a traction device 1, a picker 3, a filter plate 4, a baffle plate 5, a sealed transmission cylinder 6, front wheels 7, a conveyor belt 8, and a diesel engine 9. Cyclone separator 10, rear wheel 11, crushing box 12, sawtooth crushing mechanism 14, knife throwing crushing mechanism 15, frame body 16 and compression device 17;

机架本体16的左右侧面为三角形,所述机架本体16的主体为上下面为矩形或梯形的箱体结构,所述机架本体16的下侧安装有两个前车轮7和两个后车轮11,所述两个前车轮7和两个后车轮11分别通过轴承连接;The left and right sides of the frame body 16 are triangular, and the main body of the frame body 16 is a rectangular or trapezoidal box structure with the upper and lower sides. Two front wheels 7 and two rear wheels 7 are installed on the lower side of the frame body 16. Wheels 11, the two front wheels 7 and the two rear wheels 11 are respectively connected by bearings;

机架本体16的前端设有捡拾器3,所述捡拾器3为柱状结构,捡拾器3的上侧设有弧形挡板2;捡拾器3由牵引装置1;捡拾器3由牵引装置上的动力输出轴带轮通过三角带带动实现捡拾;The front end of the frame body 16 is provided with a pickup 3, which is a columnar structure, and the upper side of the pickup 3 is provided with an arc baffle 2; the pickup 3 is provided by the traction device 1; The pulley of the power output shaft is driven by the V-belt to achieve picking;

牵引装置1的后端与捡拾器3的壳体固定连接,牵引装置1的前端设有液压行走轮,且所述液压行走轮位于牵引装置1的下侧;The rear end of the traction device 1 is fixedly connected to the housing of the pick-up 3, and the front end of the traction device 1 is provided with hydraulic travel wheels, and the hydraulic travel wheels are located on the lower side of the traction device 1;

机架本体16的上侧设有密封传送筒6,所述密封传送筒6为矩形筒,密封传送筒6固定在机架本体16的上表面,弧形挡板2的一端与密封传送筒6的前端的上侧板连接,所述密封传送筒6的前端与机架本体16的前端齐平;密封传送筒6的下表面与机架本体16的上表面贴合;The upper side of the frame body 16 is provided with a sealing transmission cylinder 6, the sealing transmission cylinder 6 is a rectangular cylinder, the sealing transmission cylinder 6 is fixed on the upper surface of the frame body 16, and one end of the arc-shaped baffle plate 2 is connected to the sealing transmission cylinder 6. The upper side plate of the front end of the sealed transmission cylinder 6 is flush with the front end of the frame body 16; the lower surface of the sealed transmission cylinder 6 is attached to the upper surface of the frame body 16;

机架本体16的前端固定有过滤板4,所述过滤板4的前端固定有挡板5,所述挡板5沿过滤板4前端垂直向下延伸,挡板5与过滤板4均设置在捡拾器3的后侧;The front end of the frame body 16 is fixed with a filter plate 4, the front end of the filter plate 4 is fixed with a baffle plate 5, and the baffle plate 5 extends vertically downwards along the front end of the filter plate 4, and the baffle plate 5 and the filter plate 4 are all arranged on the the rear side of the pickup 3;

密封传送筒6内设有传送带8,机架本体16的箱体内设有柴油机9,所述柴油机9带动传送带8转动;A conveyor belt 8 is provided in the sealed transmission cylinder 6, and a diesel engine 9 is provided in the box body of the frame body 16, and the diesel engine 9 drives the conveyor belt 8 to rotate;

密封传送筒6的后端口与旋风分离机10的进气口连通;旋风分离机10的出料口与粉碎箱12的侧面进料口连通,所述粉碎箱12的侧面进料口下侧对应设有锯齿式粉碎机构14,所述锯齿式粉碎机构14位于粉碎箱12内,粉碎箱12的表面设有矩形进料口,所述矩形进料口用于向粉碎箱12内放脱落的树枝;所述矩形进料口下侧对应设有甩刀式粉碎机构15,所述甩刀式粉碎机构15位于粉碎箱12内,且位于粉碎箱12的中心,锯锯齿式粉碎机构14位于甩刀式粉碎机构15的左上方,且锯锯齿式粉碎机构14与甩刀式粉碎机构15之间设有空隙;The rear port of the sealed transfer cylinder 6 is communicated with the air inlet of the cyclone separator 10; the discharge port of the cyclone separator 10 is communicated with the side feed port of the pulverizing box 12, and the side feed port lower side of the pulverizing box 12 corresponds to A sawtooth-type crushing mechanism 14 is provided, and the sawtooth-type crushing mechanism 14 is located in the crushing box 12. The surface of the crushing box 12 is provided with a rectangular feeding port, and the rectangular feeding port is used to put fallen branches in the crushing box 12. ; The lower side of the rectangular feeding port is correspondingly provided with a swinging knife type crushing mechanism 15, and the swinging knife type crushing mechanism 15 is located in the crushing box 12, and is located in the center of the crushing box 12, and the sawtooth type crushing mechanism 14 is located in the swinging knife The top left of the type crushing mechanism 15, and there is a gap between the sawtooth type crushing mechanism 14 and the throwing knife type crushing mechanism 15;

粉碎箱12的底面开有出料口,所述出料口下侧对应设有压缩装置17,粉碎箱12通过粉碎箱支撑架固定在机架本体16的底面上,压缩装置17设置在机架本体16的底面上。The bottom surface of the crushing box 12 has a discharge port, and the lower side of the discharge port is correspondingly provided with a compression device 17. The crushing case 12 is fixed on the bottom surface of the frame body 16 by the crushing case support frame, and the compression device 17 is arranged on the frame. The bottom surface of the body 16.

本发明所述的牵引式林间剩余物捡拾粉碎压缩一体机,有效的实现了自动拾取,且通过传送带实现传送,并经过过滤板和旋风分离机进行两次分离,有效的将砂石颗粒滤除,避免了拾取剩余物中掺杂石粒等无用的物体,造成拾取效率低。另外,本发明不仅可以粉碎落叶等剩余物,还可以人工将枝桠等较粗的剩余物通过侧入料口进入到粉碎装置,且粉碎完的粉碎物料可以直接经过压缩装置进行初级压缩,达到方便收集,防止工作人员吸入粉碎残渣,有利于工作人员的身体健康等。本发明所述的装置结构简单,在安装工作部件的基础上,保持好整体的刚性稳定。体积小便于移动,适合林间拾取使用。The traction-type integrated machine for picking up and crushing forest residues according to the present invention effectively realizes automatic picking, and realizes transmission through a conveyor belt, and separates twice through a filter plate and a cyclone separator, effectively filtering sand and gravel particles In addition, it avoids picking up useless objects such as stone grains mixed in the residue, resulting in low picking efficiency. In addition, the present invention can not only crush the leftovers such as fallen leaves, but also manually enter the thicker residues such as branches into the crushing device through the side inlet, and the crushed crushed materials can be directly compressed by the compression device for primary compression, so as to achieve convenient Collect and prevent the staff from inhaling the crushed residue, which is beneficial to the health of the staff. The device of the invention has a simple structure, and maintains overall rigidity and stability on the basis of installing working parts. Small in size and easy to move, it is suitable for picking up in the forest.

附图说明Description of drawings

图1为本发明所述牵引式林区剩余物捡拾、粉碎和压缩一体机的结构示意图;Fig. 1 is the structure schematic diagram of the traction type forest area residue picking up, crushing and compressing all-in-one machine of the present invention;

图2为牵引装置的结构示意图。Fig. 2 is a structural schematic diagram of the traction device.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

具体实施方式一、结合图1说明本实施方式,本实施方式所述的牵引式林区剩余物捡拾、粉碎和压缩一体机,它包括牵引装置1、捡拾器3、过滤板4、挡板5、密封传送筒6、前车轮7、传送带8、柴油机9、旋风分离机10、后车轮11、粉碎箱12、锯齿式粉碎机构14、甩刀式粉碎机构15、机架本体16和压缩装置17;Specific Embodiments 1. This embodiment is described in conjunction with FIG. 1. The traction-type forestry residue picking, crushing and compression machine described in this embodiment includes a traction device 1, a pick-up device 3, a filter plate 4, and a baffle plate 5. , sealed transmission tube 6, front wheel 7, conveyor belt 8, diesel engine 9, cyclone separator 10, rear wheel 11, crushing box 12, sawtooth type crushing mechanism 14, throwing knife type crushing mechanism 15, frame body 16 and compression device 17 ;

机架本体16为左右侧面为三角形,所述机架本体16的主体为上下面为矩形或梯形的箱体结构,所述机架本体16的下侧安装有两个前车轮7和两个后车轮11,所述两个前车轮7和两个后车轮11分别通过轴承连接;The frame body 16 is a triangle on the left and right sides, and the main body of the frame body 16 is a rectangular or trapezoidal box structure with the upper and lower sides. Two front wheels 7 and two rear wheels 7 are installed on the lower side of the frame body 16. Wheels 11, the two front wheels 7 and the two rear wheels 11 are respectively connected by bearings;

机架本体16的前端设有捡拾器3,所述捡拾器3为柱状结构,捡拾器3的上侧设有弧形挡板2;捡拾器3由牵引装置上的动力输出轴带轮通过三角带带动实现捡拾;The front end of frame body 16 is provided with pickup 3, and described pickup 3 is columnar structure, and the upper side of pickup 3 is provided with arc-shaped baffle plate 2; Drive to achieve picking;

牵引装置1的后端与捡拾器3的壳体固定连接,牵引装置1的前端设有液压行走轮,且所述液压行走轮位于牵引装置1的下侧;The rear end of the traction device 1 is fixedly connected to the housing of the pick-up 3, and the front end of the traction device 1 is provided with hydraulic travel wheels, and the hydraulic travel wheels are located on the lower side of the traction device 1;

机架本体16的上侧设有密封传送筒6,所述密封传送筒6为矩形筒,密封传送筒6固定在机架本体16的上表面,弧形挡板2的一端与密封传送筒6的前端的上侧板连接,所述密封传送筒6的前端与机架本体16的前端齐平;密封传送筒6的下表面与机架本体16的上表面贴合;The upper side of the frame body 16 is provided with a sealing transmission cylinder 6, the sealing transmission cylinder 6 is a rectangular cylinder, the sealing transmission cylinder 6 is fixed on the upper surface of the frame body 16, and one end of the arc-shaped baffle plate 2 is connected to the sealing transmission cylinder 6. The upper side plate of the front end of the sealed transmission cylinder 6 is flush with the front end of the frame body 16; the lower surface of the sealed transmission cylinder 6 is attached to the upper surface of the frame body 16;

机架本体16的前端固定有过滤板4,所述过滤板4的前端固定有挡板5,所述挡板5沿过滤板4前端垂直向下延伸,挡板5与过滤板4均设置在捡拾器3的后侧;The front end of the frame body 16 is fixed with a filter plate 4, the front end of the filter plate 4 is fixed with a baffle plate 5, and the baffle plate 5 extends vertically downwards along the front end of the filter plate 4, and the baffle plate 5 and the filter plate 4 are all arranged on the the rear side of the pickup 3;

密封传送筒6内设有传送带8,机架本体16的箱体内设有柴油机9,所述柴油机9带动传送带8转动;A conveyor belt 8 is provided in the sealed transmission cylinder 6, and a diesel engine 9 is provided in the box body of the frame body 16, and the diesel engine 9 drives the conveyor belt 8 to rotate;

密封传送筒6的后端口与旋风分离机10的进气口连通;旋风分离机10的出料口与粉碎箱12的侧面进料口连通,所述粉碎箱12的侧面进料口下侧对应设有锯齿式粉碎机构14,所述锯齿式粉碎机构14位于粉碎箱12内,粉碎箱12的表面设有矩形进料口,所述矩形进料口用于向粉碎箱12内放脱落的树枝;所述矩形进料口下侧对应设有甩刀式粉碎机构15,所述甩刀式粉碎机构15位于粉碎箱12内,且位于粉碎箱12的中心,锯锯齿式粉碎机构14位于甩刀式粉碎机构15的左上方,且锯锯齿式粉碎机构14与甩刀式粉碎机构15之间设有空隙;The rear port of the sealed transfer cylinder 6 is communicated with the air inlet of the cyclone separator 10; the discharge port of the cyclone separator 10 is communicated with the side feed port of the pulverizing box 12, and the side feed port lower side of the pulverizing box 12 corresponds to A sawtooth-type crushing mechanism 14 is provided, and the sawtooth-type crushing mechanism 14 is located in the crushing box 12. The surface of the crushing box 12 is provided with a rectangular feeding port, and the rectangular feeding port is used to put fallen branches in the crushing box 12. ; The lower side of the rectangular feeding port is correspondingly provided with a swinging knife type crushing mechanism 15, and the swinging knife type crushing mechanism 15 is located in the crushing box 12, and is located in the center of the crushing box 12, and the sawtooth type crushing mechanism 14 is located in the swinging knife The top left of the type crushing mechanism 15, and there is a gap between the sawtooth type crushing mechanism 14 and the throwing knife type crushing mechanism 15;

粉碎箱12的底面开有出料口,所述出料口下侧对应设有压缩装置17,粉碎箱12通过粉碎箱支撑架固定在机架本体16的底面上,压缩装置17设置在机架本体16的底面上。The bottom surface of the crushing box 12 has a discharge port, and the lower side of the discharge port is correspondingly provided with a compression device 17. The crushing case 12 is fixed on the bottom surface of the frame body 16 by the crushing case support frame, and the compression device 17 is arranged on the frame. The bottom surface of the body 16.

本发明通过有针对性地对整体结构布置设计安排,解决了既能合理安排好各项作业部件的同时,又解决了整体刚性和震动的稳定性的问题。利用牵引物和柴油机解决了动力的分配问题,利用捡拾器的转动和气流的流动解决了捡拾过程中不能充分捡拾的问题。解决好在捡拾过程中石子、泥土等杂质混入捡拾物料中,防止石子等坚硬物质进入粉碎装置并损坏设备。通过粉碎装置侧入料口解决了不易捡拾的粗枝桠的粉碎作业,直接将粉碎物压缩并人工装袋集中运输这一举措,解决了粉碎物料堆积,不方便收集的问题。The invention solves the problems of rationally arranging various operating parts and solving the problems of the overall rigidity and vibration stability by designing and arranging the overall structure in a targeted manner. The power distribution problem is solved by using the tractor and the diesel engine, and the problem of insufficient picking in the picking process is solved by using the rotation of the picker and the flow of the airflow. It is better to solve the problem that impurities such as stones and soil are mixed into the picked materials during the picking process, so as to prevent hard materials such as stones from entering the crushing device and damaging the equipment. Through the side inlet of the crushing device, the crushing operation of thick branches that are not easy to pick up is solved, and the measure of directly compressing the crushed materials and manually bagging and transporting them solves the problem of accumulation of crushed materials and inconvenient collection.

研究设计的过滤缓冲板是在捡拾装置和传送装置之间,板上有若干孔状缺口。既可以利用缺口可以将经过的捡拾物中混杂的石子泥土过滤出,又可以利用板本身起到缓冲捡拾物料的作用,使捡拾物料能够进入到传送装置。The filter buffer plate designed for research is between the pick-up device and the transfer device, and there are several hole-shaped gaps on the plate. The gap can be used to filter out the mixed stones and soil in the passing pick-ups, and the board itself can be used to buffer the pick-up materials, so that the pick-up materials can enter the conveying device.

传送装置,是由传送带来实现的,而整个传送带则由传送通道包裹。在气流的带动下,捡拾物料通过密封传送通道进入到下一装置,而混入捡拾物料进入传送通道一小部分石子、泥土等杂质在机架的震动和自重的作用下落入到过滤板而后滤出。所述的旋风分离机前端与密封通道的下料口焊接,下端与粉碎装置入料口焊接,自身通过支架焊接在机架上。The transmission device is realized by the conveyor belt, and the entire conveyor belt is wrapped by the transmission channel. Driven by the airflow, the picked-up material enters the next device through the sealed transmission channel, and a small part of stones, soil and other impurities mixed into the picked-up material enter the transmission channel and fall into the filter plate under the action of the vibration and self-weight of the frame and then filter out. . The front end of the cyclone separator is welded to the feed opening of the sealed passage, the lower end is welded to the feed inlet of the crushing device, and itself is welded to the frame through a bracket.

粉碎装置,是由粉碎箱、粉碎箱支架构成。粉碎箱与支架焊接相连,支架焊接于机架上形成固定状态。粉碎箱则由锯齿式粉碎装置和甩刀式粉碎装置,粉碎箱右侧设置有侧入料口,可以人工将较粗的枝桠经过侧入料口进入到甩刀式粉碎装置里。在两个粉碎装置之间有圆弧形过渡板,过渡板将粉碎物料从上一个粉碎装置过渡到下一个粉碎装置。柴油机的动力输出端与两个粉碎装置的带轮经过三角带连接。The crushing device is composed of a crushing box and a crushing box support. The crushing box is connected with the bracket by welding, and the bracket is welded on the frame to form a fixed state. The crushing box is composed of a sawtooth crushing device and a knife-throwing crushing device. There is a side inlet on the right side of the crushing box, and the thicker branches can be manually entered into the blade-throwing device through the side inlet. There is an arc-shaped transition plate between the two crushing devices, and the transition plate transitions the crushed material from the previous crushing device to the next crushing device. The power output end of the diesel engine is connected with the pulleys of the two crushing devices through a V-belt.

压缩装置,是由压缩室、液压推杆、加热装置组成。压缩室的接料口与粉碎装置的落料口以通道焊接连接,压缩室为前端空间大,末端空间小的圆柱形,液压推杆则采用前端细,末端粗的柱状,液压杆在压缩室内来回做往复运动,加热装置在压缩室末端,对挤压物料烘干加热。The compression device is composed of a compression chamber, a hydraulic push rod and a heating device. The material inlet of the compression chamber is connected with the discharge port of the crushing device by channel welding. The compression chamber is cylindrical with a large front end and a small end space. The hydraulic push rod is cylindrical with a thin front end and a thick end. The hydraulic rod is inside the compression chamber. It reciprocates back and forth, and the heating device is at the end of the compression chamber to dry and heat the extruded material.

具体实施方式二、本实施方式是对具体实施方式一所述的牵引式林区剩余物捡拾、粉碎和压缩一体机的进一步说明,机架本体16包括钢铁板、安装柴油机的箱体和车轮安装架;柴油机与钢铁板为螺栓连接,车轮安装架焊接在钢铁板的下表面,安装柴油机的箱体焊接在钢铁板的上表面。Specific embodiment 2. This embodiment is a further description of the traction-type forest residue picking, crushing and compressing machine described in specific embodiment 1. The frame body 16 includes a steel plate, a box body for installing a diesel engine, and a wheel installation. frame; the diesel engine and the steel plate are bolted, the wheel mounting frame is welded on the lower surface of the steel plate, and the box body for installing the diesel engine is welded on the upper surface of the steel plate.

具体实施方式三、结合图2说明本实施方式,本实施方式是对具体实施方式一所述的牵引式林区剩余物捡拾、粉碎和压缩一体机的进一步说明,牵引装置1包括牵引支架扣环18、牵引支梁19和行走轮;牵引支架扣环18焊接在牵引支梁19的上表面,所述牵引支梁19的后端通过横杆与两个固定架21连接,所述两个固定架21焊接在机架本体16的前端,行走轮通过连接杆安装在牵引支梁19的下表面,牵引支梁19的上表面还固定有万向轴24,所述万向轴24的一端与减速器22的输入轴连接,减速器22通过动力输出轴23与带轮20形成键配合,动力输出轴23通过轴承固定在轴保护壳上,轴保护壳固定在牵引支梁19的上表面,动力输出轴23与减速器22的输出轴通过联轴器连接,带轮20与捡拾器的带轮通过三角带相连接,用于带动捡拾器3进行捡拾。Specific Embodiment 3. This embodiment is described in conjunction with FIG. 2. This embodiment is a further description of the traction-type forestry residue picking, crushing and compression machine described in Specific Embodiment 1. The traction device 1 includes a traction bracket buckle 18. Traction support beam 19 and traveling wheels; traction support buckle 18 is welded on the upper surface of traction support beam 19, and the rear end of said traction support beam 19 is connected with two fixing brackets 21 through a cross bar, and the two fixing brackets Frame 21 is welded on the front end of frame body 16, and traveling wheel is installed on the lower surface of traction support beam 19 by connecting rod, and the upper surface of traction support beam 19 is also fixed with cardan shaft 24, and one end of described cardan shaft 24 is connected with The input shaft of the speed reducer 22 is connected, the speed reducer 22 forms a key fit with the pulley 20 through the power output shaft 23, the power output shaft 23 is fixed on the shaft protection shell through the bearing, and the shaft protection shell is fixed on the upper surface of the traction beam 19, The power output shaft 23 is connected with the output shaft of the speed reducer 22 through a shaft coupling, and the pulley 20 is connected with the pulley of the pick-up device through a V-belt, so as to drive the pick-up device 3 to pick up.

本实施方式所述的捡拾器是由前端牵引物动力输出装置经过万向轴连接,而后经减速器由动力输出轴通过带轮连接运动的。还可以根据捡拾物料的堆积程度更换捡拾齿的长度,调整捡拾齿的布局,损坏后可以单独拆卸安装捡拾齿。The pick-up described in this embodiment is connected by the power output device of the front end tractor through the cardan shaft, and then the power output shaft is connected and moved by the power output shaft through the reducer through the pulley. The length of the pick-up teeth can also be changed according to the accumulation degree of the picked-up materials, and the layout of the pick-up teeth can be adjusted. After damage, the pick-up teeth can be disassembled and installed separately.

具体实施方式四、本实施方式是对具体实施方式一所述的牵引式林区剩余物捡拾、粉碎和压缩一体机的进一步说明,它还包括推手13,所述推手13的下端固定在机架本体16的上表面,且推手13位于粉碎箱12的后侧。Specific Embodiment 4. This embodiment is a further description of the traction-type forest area residue picking, crushing and compressing machine described in Specific Embodiment 1. It also includes a push handle 13, the lower end of which is fixed on the frame The upper surface of the main body 16 and the push handle 13 are located at the rear side of the crushing box 12 .

捡拾装置的带轮与牵引支梁固定的动力输出轴的带轮通过三角带连接。捡拾物料经捡拾器上捡拾齿的拨动进入到过滤缓冲板上,石子泥土等杂质被过滤缓冲板筛选出。捡拾物料在捡拾器的拨动和旋风分离机气流的共同作用下,将剩余物捡拾至传送带上。为了更大限度利用气流的作用,传送带被密封传送通道包裹。传送带上仍混有的石子泥土等杂质在传送带的震动和石子的自重作用下重新滚落至过滤缓冲板。下料通道是前端长后端短的等腰梯形状有坡度的倾斜式密封通道,下料通道与密封传送通道和旋风分离机入口焊接相连。捡拾物料经过下料通道进入到旋风分离机后再自重的作用下,落入到粉碎装置。The pulley of the pick-up device is connected with the pulley of the fixed power take-off shaft of the traction beam through a V-belt. The picked-up material enters the filter buffer plate through the picking teeth on the picker, and impurities such as stones and soil are screened out by the filter buffer plate. Picking up materials, under the combined action of the picker's movement and the airflow of the cyclone separator, the remaining materials are picked up on the conveyor belt. In order to maximize the effect of airflow, the conveyor belt is wrapped in a sealed conveyor channel. Impurities such as stones and soil mixed on the conveyor belt roll down to the filter buffer plate again under the action of the vibration of the conveyor belt and the self-weight of the stones. The unloading channel is an isosceles trapezoidal inclined sealing channel with a slope, the front end is long and the rear end is short, and the unloading channel is welded with the sealed conveying channel and the cyclone separator inlet. The picked-up material enters the cyclone separator through the feeding channel and then falls into the crushing device under the action of its own weight.

如图1所示:粉碎装置主要是锯齿式粉碎装置和甩刀式粉碎装置构成,由前端旋风分离机落入的捡拾物料经过锯齿式粉碎装置作业,而较粗的枝桠可以人工通过侧入料口进入到甩刀式粉碎装置里。两个粉碎装置间设有两个过渡板,过渡板可以将粉碎物料过渡到下一装置。整个粉碎箱与支架相焊接,支架焊接于整个机架,形成整个固定形态。柴油机的动力输出端于两个粉碎装置的带轮通过三角带连接并带动粉碎装置作业。粉碎物料由粉碎粉碎装置的落料口进入到压缩装置的压缩室,并由液压推杆往复运动挤压粉碎物质。粉碎室为前端空间大,末端空间小圆柱式形状,推杆为螺旋式推杆,前端粗、末端细的棒状形状。在粉碎装置末端有加热装置,加热装置对挤压物料加热烘干。As shown in Figure 1: The crushing device is mainly composed of a sawtooth crushing device and a knife-throwing crushing device. The picked up materials dropped by the front cyclone separator are operated by the sawtooth crushing device, and thicker branches can be manually fed through the side. The mouth enters into the throwing knife type crushing device. There are two transition plates between the two crushing devices, and the transition plates can transfer the crushed materials to the next device. The entire crushing box is welded to the bracket, and the bracket is welded to the entire frame to form the entire fixed form. The power output end of the diesel engine is connected to the pulleys of the two crushing devices through a V-belt and drives the crushing device to work. The crushed material enters the compression chamber of the compression device from the discharge port of the crushing device, and the crushed material is squeezed by the reciprocating motion of the hydraulic push rod. The crushing chamber has a cylindrical shape with a large front end space and a small end space. The push rod is a spiral push rod with a thick front end and a thin end rod shape. There is a heating device at the end of the crushing device, which heats and dries the extruded material.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (4)

1. all-in-one machine is picked up, crushes and compressed to towed forest zone residue, which is characterized in that it includes traction device (1), picks up Device (3), filter plate (4), baffle (5), sealing transfer drum (6), front vehicle wheel (7), conveyer belt (8), diesel engine (9), cyclonic separation Machine (10), rear wheel (11), crush box (12), saw-toothed grinder structure (14), flail knife formula disintegrating mechanism (15), frame body (16) and compression set (17);
The main body of frame body (16) be left and right side be triangle, top and bottom are rectangle or trapezoidal body structure, the machine The downside installation of frame ontology (16) is there are two front vehicle wheel (7) and two rear wheels (11), after described two front vehicle wheels (7) and two Wheel (11) is connected by bearing respectively;
The front end of frame body (16) is equipped with pickup (3), and the pickup (3) is column structure, and pickup is set on the upside of (3) There are curved baffle (2);Pickup (3) is driven by V-belt by the power output shaft pulley on traction device and realizes pickup;It picks up It takes object to be separated twice by filter plate and cyclopneumatic separator, effectively filters out sand particles;The rear end of traction device (1) It is fixedly connected with the shell of pickup (3), the front end of traction device (1) is equipped with hydraulic moving wheel, and hydraulic moving wheel position In the downside of traction device (1);
The upside of frame body (16) is equipped with sealing transfer drum (6), and the sealing transfer drum (6) is rectangular cylinder, seals transfer drum (6) upper surface of frame body (16), the epipleural of the front end of one end and sealing transfer drum (6) of curved baffle (2) are fixed on The front end of connection, sealing transfer drum (6) is flushed with the front end of frame body (16);Seal transfer drum (6) lower surface with The upper surface of frame body (16) is bonded;
Frame body (16) is fixedly arranged at the front end with filter plate (4), and the filter plate (4) is fixedly arranged at the front end with baffle (5), the gear Plate (5) extends vertically downward along filter plate (4) front end, and baffle (5) is arranged at the rear side of pickup (3) with filter plate (4);
It seals in transfer drum (6) and is equipped with conveyer belt (8), be equipped with diesel engine (9) in the cabinet of frame body (16), the diesel engine (9) conveyer belt (8) rotation is driven;
The rear port of sealing transfer drum (6) is connected to the air inlet of cyclopneumatic separator (10);The discharge port of cyclopneumatic separator (10) It is connected to the side feed opening of crush box (12), serration type crushing is correspondingly provided on the downside of the side feed opening of the crush box (12) Mechanism (14), the saw-toothed grinder structure (14) are located in crush box (12), and the surface of crush box (12) is fed equipped with rectangle Mouthful, the rectangle feed inlet is used to put the branch to fall off into crush box (12);It is correspondingly provided with and gets rid of on the downside of the rectangle feed inlet Blade disintegrating mechanism (15), the flail knife formula disintegrating mechanism (15) are located in crush box (12), and are located in crush box (12) The heart, saw-toothed grinder structure (14) are located at the upper left side of flail knife formula disintegrating mechanism (15), and saw-toothed grinder structure (14) with get rid of Gap is equipped between blade disintegrating mechanism (15);
The bottom surface of crush box (12) is provided with discharge port, is correspondingly provided with compression set (17) on the downside of the discharge port, crush box (12) It is fixed on by crush box support frame on the bottom surface of frame body (16), compression set (17) is arranged at the bottom of frame body (16) On face.
2. all-in-one machine is picked up, crushes and compressed to towed forest zone residue according to claim 1, which is characterized in that machine Frame ontology (16) includes steel plate, the cabinet and wheel mount for installing diesel engine;Diesel engine is to be bolted with steel plate, vehicle Wheel mounting rack is welded on the lower surface of steel plate, installs upper surface of the welding box body in steel plate of diesel engine.
3. all-in-one machine is picked up, crushes and compressed to towed forest zone residue according to claim 1, which is characterized in that lead Leading-in device (1) includes towing bracket retaining ring (18), traction strutbeam (19) and traveling wheel;Towing bracket retaining ring (18) is welded on traction The rear end of the upper surface of strutbeam (19), traction strutbeam (19) is connect by cross bar with two fixed frames (21), described two Fixed frame (21) is welded on the front end of frame body (16), and traveling wheel is mounted on the following table of traction strutbeam (19) by connecting rod The upper surface in face, traction strutbeam (19) is further fixed on universal shaft (24), one end and retarder (22) of the universal shaft (24) Axis connection is inputted, retarder (22) forms key cooperation by power output shaft (23) and belt wheel (20), and power output shaft (23) is logical Bearing is crossed to be fixed on axis protective shell, axis protective shell be fixed on traction strutbeam (19) upper surface, power output shaft (23) with subtract The output shaft of fast device (22) is connected by shaft coupling, and belt wheel (20) is connected with the belt wheel of pickup by V-belt, is used for band Dynamic pickup (3) are picked up.
4. all-in-one machine is picked up, crushes and compressed to towed forest zone residue according to claim 1, which is characterized in that it It further include pushing hands (13), the lower end of the pushing hands (13) is fixed on the upper surface of frame body (16), and pushing hands (13) is located at powder The rear side of broken case (12).
CN201611196309.8A 2016-12-21 2016-12-21 Towed forest zone remainder is picked up, is smashed and compression all-in-one Expired - Fee Related CN106718119B (en)

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