CN106702530B - A kind of preparation method of sea-island fibre - Google Patents
A kind of preparation method of sea-island fibre Download PDFInfo
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- CN106702530B CN106702530B CN201611122431.0A CN201611122431A CN106702530B CN 106702530 B CN106702530 B CN 106702530B CN 201611122431 A CN201611122431 A CN 201611122431A CN 106702530 B CN106702530 B CN 106702530B
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
Abstract
The present invention provides a kind of preparation methods of sea-island fibre, by by graphene and nano functional particle and the first island component it is pre-dispersed after obtained nano functional master batch, blend melt spinning is carried out together with extra large component after evenly mixing with the second island component again, the sea-island fibre with specific function effect is made.Nano functional particle is added in sea-island fibre by the present invention, has the function of fiber itself some special, such as antibacterial, anti-mite, mould proof, heat accumulation thermal, cool feeling and other effects, fiber can also be made to have far infrared, release anion and other effects.
Description
Technical field
The invention belongs to fibre in differentiation technical fields, and in particular to a kind of preparation method of sea-island fibre.
Background technique
Sea-island fibre, also known as matrix fibril fiber type, be by two kinds of thermodynamics non-compatibility high polymers by a certain percentage into
Row co-blended spinning or composite spinning, the bicomponent fibre with sea, island (continuous phase is sea, and dispersed phase is island) structure obtained.
Hollow, the microporous fibre that can obtain sea component are dissolved in lye or the island organic solvent Zhong Jiang component, sea component is dissolved can be with
Obtain the superfine fibre of island component.Sea-island fibre is divided into sea island filament and island is fine two kinds short, functional and comfort has both, and is
The Rendezvous Point of contemporary textile industry new and high technology, is currently under booming period.
Requirement with people to textile is higher and higher, and the demand of sea island filament is also continuously increased in recent years, especially
The good feel of fabric bring and comfort level, are more and more liked by consumer made of sea-island fibre.But due to
Sea-island fibre belongs to superfine fibre, and it is exactly bad mechanical property that superfine fibre, which has an inevitable problem, fine when consumer uses
Dimension is easily broken off, and the apparent phenomenon ultimately caused is fabric easily pilling, reduces the quality of fabric.
Summary of the invention
The technical issues of solution: the purpose of the invention is to overcome the deficiencies in the prior art, by by graphene and receiving
Obtained nano functional master batch after rice functional particles and the first island component are pre-dispersed, then carried out together with the second island component, extra large component
The high-performance sea-island fibre with specific function is made in blend melt spinning.
A kind of technical solution: preparation method of sea-island fibre, comprising the following steps:
Step 1, the preparation of functional agglomerate: pass through after nano functional particle, grapheme material and the first island component are mixed
Dual-screw-stem machine carries out melt blending, and functional agglomerate is made;
Step 2, the preparation of sea-island fibre: pass through dual-screw-stem machine after functional agglomerate is mixed with the second island component, extra large component
Melt blending spinning is carried out, sea-island fibre is obtained;
Step 3, the final finishing of sea-island fibre: the sea-island fibre that spinning obtains cool down, is dried, drawing-off, drying, net
Finished fiber is obtained after network, the process for oiling, winding;
First island component and the second island component are selected from PET, PET derivative, PA or PA derivative;
The sea component is selected from water-soluble polyester, polyvinyl alcohol, polypropylene or polypropylene derivatives.
Further, the nano functional particle is mineral powder and/or metal powder.
Specifically include nano-titanium dioxide, nano zine oxide, nano kaoline, nano zircite, bamboo charcoal powder, coffee carbon,
Anion point, nano aluminium oxide, nano silicon oxide, nanometer basic zirconium phosphate silver, silver powder, copper powder and heat-resisting quantity nanometer
Microcapsules etc..
Further, the partial size of the nano functional particle is 20-100nm, preferably 20-50nm.
Further, the grapheme material is selected from ordinary graphite alkene, graphene oxide or Graphene derivative.
Further, the average thickness of the grapheme material is less than 100nm, preferably 20-50nm.
Further, the mass ratio 1-2:5-8 of graphene described in step 1, nano functional particle and the first island component:
10。
Further, compatilizer can also be added in step 1, compatilizer is that Research of Grafting Malaic Anhydride Onto Polyethylene or ethylene-are pungent
Alkene copolymer grafted maleic anhydride.
Further, the mass ratio of graphene, compatilizer, nano functional particle and island component is 1-2:1-2:5-8:10.
Further, the mass ratio of functional agglomerate described in step 2, sea component and the second island component is 1:1:3.
The utility model has the advantages that the present invention by by graphene and nano functional particle and the first island component it is pre-dispersed after obtained nanometer
Functional agglomerate, then blend melt spinning is carried out together with the second island component, extra large component, the high-performance sea with specific function is made
Island fiber.
Specific embodiment
Invention is described in further detail below by specific embodiment.But under it will be understood to those of skill in the art that
Column embodiment is merely to illustrate the present invention, and should not be taken as limiting the scope of the invention.
The present invention provides a kind of preparation method of high-performance sea-island fibre, by by graphene and nano functional particle and
Obtained nano functional master batch after one island component is pre-dispersed, then be blended together with extra large component after evenly mixing with the second island component
The sea-island fibre with specific function effect is made in melt spinning.
Nano functional particle, as nano-titanium dioxide, nano zine oxide, nano kaoline, nano zircite, bamboo charcoal powder,
Coffee carbon, negative ion powder, nano aluminium oxide, nano silicon oxide, nanometer basic zirconium phosphate silver, silver powder, copper powder and resistance to height
Warm nature capsule of nano etc., after being mixed with grapheme material (including ordinary graphite alkene and graphene oxide) and compatilizer and to benzene
Dioctyl phthalate ethylene glycol rouge (PET) and its derivative or polyamide (PA) and its derivative carry out melt blending, and functional agglomerate is made.
Compatilizer is a kind of substance that can reduce the compatibility between polarity macromolecule and non-polar high polymer, in molecular structure usually
Contain polar group and non-polar group.Graphene (nonpolarity) and basic master batch can be effectively reduced by the way that compatilizer is added
Interfacial tension between (polarity) promotes dispersion effect of the graphene in basic master batch.With terephthalate rouge (PET)
And its derivative or polyamide (PA) and its derivative are as conducts such as island component, water-soluble polyester, polyvinyl alcohol and polypropylene
Functional agglomerate and island component are carried out in dual-screw-stem machine with extra large component blend melt spinning after evenly mixing, passed through by extra large component
Cooling drawing-off, is dried, is oiled, the processes such as network, winding, final that the sea-island fibre with specific function is made.
Nano functional particle is added in sea-island fibre by the present invention, has the function of fiber itself some special, such as
Antibacterial, anti-mite, mould proof, heat accumulation thermal, cool feeling and other effects can also be fiber with far infrared, release anion and other effects.But
Sea-island fibre itself is relatively thin (< 0.05D), and fiber mechanical performance itself is poor, leads to the mechanical performance of fabric finished product and rises
Hair pilling property is poor, and the addition of nano functional particle certainly will more influence the mechanical performance of fiber.Therefore the present invention is adding
Also suitable graphene is added while entering nano functional particle, the addition of graphene can improve the mechanical performance of sea-island fibre,
Reason is that the lamella reticular structure of graphene can form the structure of composite material with the substance in island component, to promote island
Fiber mechanical performance.Sea-island fibre belongs to superfine fibre after fibrillation, and it is strong that grapheme material sufficiently thin need to could promote fiber
Power, but graphene average thickness is thinner, will be more easier to assemble, it is difficult to it is uniformly dispersed, present invention discover that it is preferred that graphene
Average thickness is 20~50nm, close with nano functional particle diameter, by the effect of compatilizer, there is preferable synergistic effect,
Fiber has best mechanical performance.
Embodiment 1
1, the preparation of functional agglomerate
PET master batch (the first island component) is dried into 5h under conditions of 120 DEG C first, guarantees that the moisture content of master batch exists
0.4% or less;Nanometer anion powder and graphene are dried into 2h in 80 DEG C of condition simultaneously, remove the crystallization water.Afterwards by graphene
(average thickness 50nm), compatilizer Research of Grafting Malaic Anhydride Onto Polyethylene, negative ion powder (partial size 20nm) and PET master batch are according to matter
Amount mixes extrusion by double screw extruder than the ratio for being 1:1:5:10, and anion function master batch is obtained after cooling, granulation.
2, the preparation of sea-island fibre
PET master batch and water-soluble polyester are dried into 5h under conditions of 120 DEG C, guarantee the moisture content of master batch 0.4% with
Under;It then is 1:1:3's according to mass ratio by functional agglomerate, PET master batch (the second island component) and water-soluble polyester (sea component)
Ratio carries out melt blending spinning on dual-screw-stem machine.
3, the final finishing of sea-island fibre
The sea-island fibre that spinning obtains cool down, is dried, drawing-off, drying, after the processes such as network, oil, wind most
Finished fiber is obtained eventually.
Through detecting, the fiber number of sea-island fibre prepared by the embodiment is 8.5dtex, intensity 4.1cN/dtex
Embodiment 2
1, the preparation of functional agglomerate
PET master batch (the first island component) is dried into 5h under conditions of 120 DEG C first, guarantees that the moisture content of master batch exists
0.4% or less;Nano-titanium dioxide and graphene are dried into 2h in 80 DEG C of condition simultaneously, remove the crystallization water.Afterwards by graphene
(average thickness 20nm), compatilizer Research of Grafting Malaic Anhydride Onto Polyethylene, titanium dioxide (partial size 20nm) and PET master batch are according to matter
Amount mixes extrusion by double screw extruder than the ratio for being 2:2:6:10, and anion function master batch is obtained after cooling, granulation.
2, the preparation of sea-island fibre
PET master batch and water-soluble polyester are dried into 5h under conditions of 120 DEG C, guarantee the moisture content of master batch 0.4% with
Under;It then is 1:1:3's according to mass ratio by functional agglomerate, PET master batch (the second island component) and water-soluble polyester (sea component)
Ratio carries out melt blending spinning on dual-screw-stem machine.
3, the final finishing of sea-island fibre
The sea-island fibre that spinning obtains cool down, is dried, drawing-off, drying, after the processes such as network, oil, wind most
Finished fiber is obtained eventually.
Through detecting, the fiber number of sea-island fibre prepared by the embodiment is 8.6dtex, intensity 4.0cN/dtex
Embodiment 3
1, the preparation of functional agglomerate
PET master batch (the first island component) is dried into 5h under conditions of 120 DEG C first, guarantees that the moisture content of master batch exists
0.4% or less;Nanometer coffee charcoal and graphene are dried into 2h in 80 DEG C of condition simultaneously, remove the crystallization water.It is afterwards that graphene is (flat
With a thickness of 30nm), compatilizer ethylene-octene copolymer grafted maleic anhydride, coffee carbon (partial size 20nm) and PET master batch press
It is mixed and is squeezed out by double screw extruder according to the ratio that mass ratio is 1:1:8:50, obtain anion function after cooling, granulation
Master batch.
2, the preparation of sea-island fibre:
PET master batch and water-soluble polyester are dried into 5h under conditions of 120 DEG C, guarantee the moisture content of master batch 0.4% with
Under;It then is 1:1:3's according to mass ratio by functional agglomerate, PET master batch (the second island component) and water-soluble polyester (sea component)
Ratio carries out melt blending spinning on dual-screw-stem machine.
3, the final finishing of sea-island fibre
The sea-island fibre that spinning obtains cool down, is dried, drawing-off, drying, after the processes such as network, oil, wind most
Finished fiber is obtained eventually.
Through detecting, the fiber number of sea-island fibre prepared by the embodiment is 8.3dtex, intensity 4.2cN/dtex
Reference examples 1
The difference from embodiment 1 is that being added without compatilizer.
Reference examples 2
The difference from embodiment 1 is that graphene average thickness is greater than 100nm.
Breaking strength, extension at break and the coefficient of variation test of fiber are according to " GB/T 14337-2008 man-made staple fibres
Wella stretches method for testing performance " it executes.
The comparison of 1 physical property of table
From the test result of upper table it can be seen that the addition of compatilizer can promote the breaking strength of fiber, the reason is that compatible
The characteristic of agent can reduce the surface tension between graphene macromolecular and polyester fiber macromolecular, be promoted between the two affine
Property, in addition graphene is close with functional particles size, and compatilizer can also allow the two to be easier to disperse, to promote graphene and function
Dispersibility of the master batch in polyester fiber further promotes every mechanical performance of fiber.And the biggish graphene of average thickness
Since its size is larger, section is formed in polyester fiber, affinity reduces, the stone that lesser functional agglomerate can be big around thickness
Black alkene particle is assembled, and fiber mechanical performance also will receive influence.
Claims (1)
1. a kind of preparation method of sea-island fibre, it is characterised in that: the following steps are included:
Step 1, the preparation of functional agglomerate: lead to after nano functional particle, grapheme material, compatilizer and the first island component are mixed
It crosses dual-screw-stem machine and carries out melt blending, functional agglomerate is made;
Step 2, it the preparation of sea-island fibre: is carried out after functional agglomerate is mixed with the second island component, extra large component by dual-screw-stem machine
Melt blending spinning, obtains sea-island fibre;
Step 3, the final finishing of sea-island fibre: the sea-island fibre that spinning obtains cool down, is dried, drawing-off, drying, network,
Finished fiber is obtained after the process oil, wound;
First island component and the second island component are selected from PET, PET derivative, PA or PA derivative;
The sea component is selected from water-soluble polyester, polyvinyl alcohol, polypropylene or polypropylene derivatives;
The nano functional particle is mineral powder and/or metal powder;
The partial size of the nano functional particle is 20-100nm;
The grapheme material is ordinary graphite alkene or graphene oxide;
The average thickness of the grapheme material is less than 100nm;
The compatilizer is Research of Grafting Malaic Anhydride Onto Polyethylene or ethylene-octene copolymer grafted maleic anhydride;
Graphene described in step 1, compatilizer, nano functional particle and the first island component mass ratio be 1-2:1-2:5-8:
10;
The mass ratio of functional agglomerate described in step 2, sea component and the second island component is 1:1:3.
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