CN106694781A - Wedge-shaped part press-riveting device and method - Google Patents
Wedge-shaped part press-riveting device and method Download PDFInfo
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- CN106694781A CN106694781A CN201611208587.0A CN201611208587A CN106694781A CN 106694781 A CN106694781 A CN 106694781A CN 201611208587 A CN201611208587 A CN 201611208587A CN 106694781 A CN106694781 A CN 106694781A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/12—Riveting machines with tools or tool parts having a movement additional to the feed movement, e.g. spin
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Abstract
一种楔形件压铆装置及方法,压铆装置的上、下压头组件由上至下安装在弓形架上;上压头组件包括角度自适应上压头机构及压下缸,压下缸竖直固装在弓形架上,角度自适应压头机构设在压下缸活塞杆底端;下压头组件包括角度自适应下压头机构及下压头高度调整机构,下压头高度调整机构设在弓形架上,角度自适应下压头机构设在下压头高度调整机构顶端。方法步骤为:松开上、下压头定位螺栓;启动压下缸,使活塞杆下行到最大行程位置;放置楔形件,下压头自适应转动,其上表面与楔形件下表面严密贴合;抬升下压头,使楔形件上表面与上压头下表面严密贴合;旋紧上、下压头定位螺栓;压下缸活塞杆退回到初始位;安放铆钉;启动压下缸对铆钉施压,完成铆接。
A wedge riveting device and method, wherein the upper and lower pressing head assemblies of the pressing riveting device are installed on the bow frame from top to bottom; the upper pressing head assembly includes an angle adaptive upper pressing head mechanism and a pressing cylinder, and the pressing cylinder Vertically fixed on the bow frame, the angle adaptive pressure head mechanism is set at the bottom of the piston rod of the lower cylinder; the lower pressure head assembly includes the angle adaptive lower pressure head mechanism and the lower pressure head height adjustment mechanism, and the height adjustment of the lower pressure head The mechanism is arranged on the bow frame, and the angle-adaptive lower pressing head mechanism is arranged at the top of the lower pressing head height adjustment mechanism. The steps of the method are: loosen the positioning bolts of the upper and lower pressing heads; start the pressing cylinder to make the piston rod go down to the maximum stroke position; place the wedge, the lower pressing head will rotate adaptively, and its upper surface will closely fit the lower surface of the wedge ;Lift the lower pressing head so that the upper surface of the wedge fits closely with the lower surface of the upper pressing head; Tighten the positioning bolts of the upper and lower pressing heads; Return the piston rod of the pressing cylinder to the initial position; Place the rivets; Start pressing the pressing cylinder to align the rivets Apply pressure to complete the riveting.
Description
技术领域technical field
本发明属于铆接技术领域,特别是涉及一种楔形件压铆装置及方法。The invention belongs to the technical field of riveting, in particular to a wedge riveting device and method.
背景技术Background technique
铆接作为一种最为常规的机械连接方式,诸多行业内都在广泛应用,而常规铆接的工件多为平面件,传统的压铆装置完全可以适用。但是,当工件为楔形件时,由于楔形件的上下表面不平行且具有夹角,在利用传统的压铆装置对楔形件进行铆接时,压铆装置的上压头存在刮碰楔形件上表面的情况,易导致楔形件上表面出现破损,从而影响到楔形件表面完整性。另外,在对楔形件进行双面沉头铆接过程中,还会出现铆钉无法填满墩头窝的情况。As one of the most conventional mechanical connection methods, riveting is widely used in many industries, and the workpieces of conventional riveting are mostly planar parts, and the traditional riveting device is completely applicable. However, when the workpiece is a wedge-shaped piece, since the upper and lower surfaces of the wedge-shaped piece are not parallel and have an included angle, when the wedge-shaped piece is riveted by a traditional riveting device, the upper head of the riveting device may scratch the upper surface of the wedge-shaped piece. In the case of the wedge, it is easy to cause damage to the upper surface of the wedge, thereby affecting the surface integrity of the wedge. In addition, in the process of double-sided countersunk head riveting of wedge-shaped parts, there will also be situations where the rivet cannot fill the pier head socket.
因此,传统的压铆装置已经难以胜任楔形件的铆接工作,必须针对楔形件来设计一种全新的压铆装置。Therefore, the traditional riveting device is difficult to do the riveting work of the wedge, and a new riveting device must be designed for the wedge.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供一种楔形件压铆装置及方法,能够有效避免压铆装置的上压头刮碰楔形件上表面,保证楔形件表面完整性,在对楔形件进行双面沉头铆接过程中,能够有效保证铆钉填满墩头窝。Aiming at the problems existing in the prior art, the present invention provides a wedge riveting device and method, which can effectively prevent the upper pressure head of the riveting device from scratching the upper surface of the wedge and ensure the surface integrity of the wedge. During the double-sided countersunk head riveting process, it can effectively ensure that the rivet fills the pier head socket.
为了实现上述目的,本发明采用如下技术方案:一种楔形件压铆装置,包括弓形架、上压头组件及下压头组件,上压头组件和下压头组件由上至下安装在弓形架上;其特点是:所述上压头组件包括角度自适应上压头机构及压下缸,压下缸竖直固装在弓形架上,所述角度自适应压头机构设置在压下缸的活塞杆底端;所述下压头组件包括角度自适应下压头机构及下压头高度调整机构,下压头高度调整机构设置在弓形架上,所述角度自适应下压头机构设置在下压头高度调整机构的顶端,且角度自适应下压头机构位于角度自适应上压头机构正下方。In order to achieve the above object, the present invention adopts the following technical solution: a wedge riveting device, including a bow frame, an upper pressing head assembly and a lower pressing head assembly, and the upper pressing head assembly and the lower pressing head assembly are installed on the bow-shaped on the frame; it is characterized in that: the upper pressing head assembly includes an angle-adaptive upper pressing head mechanism and a pressing cylinder, the pressing cylinder is vertically fixed on the bow frame, and the angle-adapting pressing head mechanism is set on the pressing head The bottom end of the piston rod of the cylinder; the lower pressure head assembly includes an angle adaptive lower pressure head mechanism and a lower pressure head height adjustment mechanism, the lower pressure head height adjustment mechanism is arranged on the bow frame, and the angle adaptive lower pressure head mechanism It is arranged on the top of the height adjustment mechanism of the lower pressing head, and the angle-adaptive lower pressing head mechanism is located directly below the angle-adaptive upper pressing head mechanism.
所述压下缸为液压缸或气缸。The pressing cylinder is a hydraulic cylinder or an air cylinder.
所述角度自适应上压头机构包括上压头安装座、上压头转接块及上压头;所述上压头安装座固连在压下缸的活塞杆底端,在上压头安装座的下端面开设有第一圆弧形凹槽,所述上压头转接块位于第一圆弧形凹槽内,上压头转接块在第一圆弧形凹槽内具有转动自由度;所述上压头固连在上压头转接块上;在所述上压头安装座与上压头转接块之间连接有上压头定位螺栓。The angle-adaptive upper pressure head mechanism includes an upper pressure head mounting seat, an upper pressure head adapter block and an upper pressure head; the upper pressure head mounting seat is fixedly connected to the bottom end of the piston rod of the lower cylinder, The lower end surface of the mounting seat is provided with a first arc-shaped groove, and the upper indenter adapter block is located in the first arc-shaped groove, and the upper indenter adapter block has a rotation function in the first arc-shaped groove. degree of freedom; the upper indenter is fixedly connected to the upper indenter adapter block; the upper indenter positioning bolt is connected between the upper indenter mounting seat and the upper indenter adapter block.
在所述上压头转接块上开设有第一定位凹槽,所述上压头定位螺栓与第一定位凹槽相对应。A first positioning groove is provided on the adapter block of the upper pressing head, and the positioning bolt of the upper pressing head corresponds to the first positioning groove.
所述角度自适应下压头机构包括下压头安装座及下压头;所述下压头安装座固装在下压头高度调整机构的顶端,在下压头安装座的上端面开设有第二圆弧形凹槽,所述下压头位于第二圆弧形凹槽内,下压头在第二圆弧形凹槽内具有转动自由度;在所述下压头安装座与下压头之间连接有下压头定位螺栓。The angle-adaptive lower pressure head mechanism includes a lower pressure head installation seat and a lower pressure head; the lower pressure head installation seat is fixed on the top of the lower pressure head height adjustment mechanism, and a second The arc-shaped groove, the lower pressing head is located in the second arc-shaped groove, and the lower pressing head has a degree of freedom of rotation in the second arc-shaped groove; the lower pressing head mounting seat and the lower pressing head A lower pressure head positioning bolt is connected between them.
在所述下压头安装座与下压头之间连接有限位螺栓,在下压头上开设有圆弧形限位槽,圆弧形限位槽与第二圆弧形凹槽同心设置,所述限位螺栓的螺杆端部位于圆弧形限位槽内。A limiting bolt is connected between the mounting seat of the lower pressing head and the lower pressing head, and an arc-shaped limiting groove is provided on the lower pressing head, and the arc-shaped limiting groove and the second arc-shaped groove are arranged concentrically, so that The screw rod end of the limit bolt is located in the arc-shaped limit groove.
在所述下压头上开设有第二定位凹槽,所述下压头定位螺栓与第二定位凹槽相对应。A second positioning groove is provided on the lower pressing head, and the positioning bolt of the lower pressing head corresponds to the second positioning groove.
所述下压头高度调整机构包括调高螺杆、螺纹套管、螺杆锁紧螺母及套管锁紧螺母;所述螺纹套管通过套管锁紧螺母竖直固装在弓形架上,所述调高螺杆位于螺纹套管内,调高螺杆的顶端与下压头安装座相连接;所述螺杆锁紧螺母位于螺纹套管下方的调高螺杆上。The height adjustment mechanism of the lower pressure head includes a height-adjusting screw, a threaded sleeve, a screw lock nut and a sleeve lock nut; the threaded sleeve is vertically fixed on the bow frame through the sleeve lock nut, and the The height-adjusting screw is located in the threaded sleeve, and the top of the height-adjusting screw is connected with the mounting seat of the lower pressure head; the screw locking nut is located on the height-adjusting screw below the threaded sleeve.
在所述上压头安装座与弓形架之间设有上压头自动抬升机构,所述上压头自动抬升机构包括导向杆及复位弹簧,在弓形架上开设有导向杆通过孔,导向杆竖直穿过导向杆通过孔且下端固连在上压头安装座;所述复位弹簧有两种安装方式,当复位弹簧为推力弹簧时,在导向杆顶端设有杆帽,复位弹簧套在杆帽与弓形架之间的导向杆上;当复位弹簧为拉力弹簧时,复位弹簧套在弓形架与上压头安装座之间的导向杆上,复位弹簧一端与弓形架相固连,复位弹簧另一端与上压头安装座相固连。An automatic lifting mechanism for the upper pressing head is provided between the mounting seat of the upper pressing head and the bow frame. The automatic lifting mechanism for the upper pressing head includes a guide rod and a return spring. Vertically pass through the guide rod through the hole and the lower end is fixedly connected to the upper pressure head mounting seat; the return spring has two installation methods. When the return spring is a thrust spring, a rod cap is provided on the top of the guide rod, and the return spring is set on On the guide rod between the rod cap and the bow frame; when the return spring is a tension spring, the return spring is sleeved on the guide rod between the bow frame and the upper pressure head mounting seat, and one end of the return spring is fixedly connected with the bow frame, reset The other end of the spring is fixedly connected with the upper pressure head installation seat.
一种楔形件压铆方法,采用了所述的楔形件压铆装置,包括如下步骤:A wedge riveting method, using the wedge riveting device, comprising the steps of:
步骤一:将上压头定位螺栓和下压头定位螺栓分别调整到松开状态;Step 1: Adjust the positioning bolt of the upper pressure head and the positioning bolt of the lower pressure head to the loose state respectively;
步骤二:启动压下缸,使压下缸的活塞杆下行到最大行程位置;Step 2: Start the pressing cylinder, so that the piston rod of the pressing cylinder goes down to the maximum stroke position;
步骤三:将楔形件放置到下压头上表面,下压头将自适应转动,使下压头上表面与楔形件下表面严密贴合;Step 3: Place the wedge on the upper surface of the lower pressing head, and the lower pressing head will rotate adaptively, so that the upper surface of the lower pressing head closely fits the lower surface of the wedge;
步骤四:旋拧调高螺杆,使下压头及其上楔形件逐渐抬升,当楔形件上表面与上压头下表面接触后,上压头将随着上压头转接块自适应转动,直到上压头下表面与楔形件上表面严密贴合;Step 4: Turn the height-adjusting screw to gradually lift the lower pressure head and its upper wedge. When the upper surface of the wedge contacts the lower surface of the upper pressure head, the upper pressure head will automatically rotate with the upper pressure head adapter block , until the lower surface of the upper pressure head is closely attached to the upper surface of the wedge;
步骤五:分别旋紧上压头定位螺栓和下压头定位螺栓,使上压头和下压头分别实现固定;Step 5: Tighten the positioning bolts of the upper pressure head and the lower pressure head respectively, so that the upper pressure head and the lower pressure head are respectively fixed;
步骤六:控制压下缸的活塞杆退回到初始位置;Step 6: Control the piston rod of the pressing cylinder to return to the initial position;
步骤七:将铆钉安放到楔形件的铆钉孔内,调整楔形件位置,使铆钉处于上压头的正下方;Step 7: Place the rivet in the rivet hole of the wedge, and adjust the position of the wedge so that the rivet is directly below the upper pressure head;
步骤八:再次启动压下缸,控制压下缸的活塞杆下行,直到上压头完成对铆钉的施压,当压下缸的活塞杆下行到最大行程位置后,继续保压一段时间;Step 8: Start the pressing cylinder again, control the piston rod of the pressing cylinder to go down until the upper pressing head completes the pressure on the rivet, and when the piston rod of the pressing cylinder goes down to the maximum stroke position, continue to hold the pressure for a period of time;
步骤九:控制压下缸的活塞杆退回到初始位置,铆接完成。Step 9: Control the piston rod of the pressing cylinder to return to the initial position, and the riveting is completed.
本发明的有益效果:Beneficial effects of the present invention:
本发明与现有技术相比,能够有效避免压铆装置的上压头刮碰楔形件上表面,保证楔形件表面完整性,在对楔形件进行双面沉头铆接过程中,能够有效保证铆钉填满墩头窝,有效提升楔形件的铆接质量和连接强度。Compared with the prior art, the present invention can effectively avoid the upper surface of the wedge-shaped piece from scratching the upper surface of the wedge-shaped piece by the upper pressure head of the riveting device, and ensure the surface integrity of the wedge-shaped piece. Filling the pier socket can effectively improve the riveting quality and connection strength of the wedge.
附图说明Description of drawings
图1为本发明的一种楔形件压铆装置正视图;Fig. 1 is a front view of a wedge riveting device of the present invention;
图2为本发明的一种楔形件压铆装置侧视图;Fig. 2 is a side view of a wedge riveting device of the present invention;
图3为图1中I部放大图;Fig. 3 is an enlarged view of part I in Fig. 1;
图4为图2中II部放大图;Figure 4 is an enlarged view of part II in Figure 2;
图5为上压头转接块的结构示意图;Fig. 5 is a structural schematic diagram of an upper indenter adapter block;
图6为下压头的结构示意图;Fig. 6 is a structural schematic diagram of the pressing head;
图中,1—弓形架,2—角度自适应上压头机构,3—压下缸,4—角度自适应下压头机构,5—下压头高度调整机构,6—上压头安装座,7—上压头转接块,8—上压头,9—上压头定位螺栓,10—下压头安装座,11—下压头,12—下压头定位螺栓,13—调高螺杆,14—螺纹套管,15—螺杆锁紧螺母,16—套管锁紧螺母,17—导向杆,18—复位弹簧,19—杆帽,20—第一定位凹槽,21—限位螺栓,22—圆弧形限位槽,23—第二定位凹槽。In the figure, 1—bow frame, 2—angle adaptive upper pressure head mechanism, 3—depression cylinder, 4—angle adaptive lower pressure head mechanism, 5—lower pressure head height adjustment mechanism, 6—upper pressure head mounting seat , 7—upper pressure head adapter block, 8—upper pressure head, 9—upper pressure head positioning bolt, 10—lower pressure head mounting seat, 11—lower pressure head, 12—lower pressure head positioning bolt, 13—adjust height Screw, 14—thread sleeve, 15—screw lock nut, 16—sleeve lock nut, 17—guide rod, 18—return spring, 19—rod cap, 20—first positioning groove, 21—limit Bolt, 22—arc-shaped limiting groove, 23—second positioning groove.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1~6所示,一种楔形件压铆装置,包括弓形架1、上压头组件及下压头组件,上压头组件和下压头组件由上至下安装在弓形架1上;其特点是:所述上压头组件包括角度自适应上压头机构2及压下缸3,压下缸3竖直固装在弓形架1上,所述角度自适应压头机构2设置在压下缸3的活塞杆底端;所述下压头组件包括角度自适应下压头机构4及下压头高度调整机构5,下压头高度调整机构5设置在弓形架1上,所述角度自适应下压头机构4设置在下压头高度调整机构5的顶端,且角度自适应下压头机构4位于角度自适应上压头机构2正下方。As shown in Figures 1 to 6, a wedge riveting device includes a bow frame 1, an upper pressure head assembly and a lower pressure head assembly, and the upper pressure head assembly and the lower pressure head assembly are installed on the bow frame 1 from top to bottom. It is characterized in that: the upper pressing head assembly includes an angle-adaptive upper pressing head mechanism 2 and a pressing cylinder 3, the pressing cylinder 3 is vertically fixed on the bow frame 1, and the angle-adapting pressing head mechanism 2 is set At the bottom end of the piston rod of the depressing cylinder 3; the lower ram assembly includes an angle-adaptive lower ram mechanism 4 and a lower ram height adjustment mechanism 5, and the lower ram height adjustment mechanism 5 is arranged on the bow frame 1, so The angle adaptive lower pressing head mechanism 4 is arranged on the top of the lower pressing head height adjustment mechanism 5 , and the angle adaptive lower pressing head mechanism 4 is located directly below the angle adaptive upper pressing head mechanism 2 .
所述压下缸3为液压缸或气缸。The depressing cylinder 3 is a hydraulic cylinder or an air cylinder.
所述角度自适应上压头机构2包括上压头安装座6、上压头转接块7及上压头8;所述上压头安装座6固连在压下缸3的活塞杆底端,在上压头安装座6的下端面开设有第一圆弧形凹槽,所述上压头转接块7位于第一圆弧形凹槽内,上压头转接块7在第一圆弧形凹槽内具有转动自由度,本实施例中,设定上压头转接块7的转动角度范围为0~15°;所述上压头8固连在上压头转接块7上;在所述上压头安装座6与上压头转接块7之间连接有上压头定位螺栓9。The angle-adaptive upper pressure head mechanism 2 includes an upper pressure head mounting seat 6, an upper pressure head adapter block 7 and an upper pressure head 8; end, a first arc-shaped groove is opened on the lower end surface of the upper pressure head mounting seat 6, and the upper pressure head adapter block 7 is located in the first arc-shaped groove, and the upper pressure head adapter block 7 is located in the first arc-shaped groove. There is a degree of freedom of rotation in an arc-shaped groove. In this embodiment, the rotation angle range of the upper indenter adapter block 7 is set to be 0-15°; the upper indenter 8 is fixedly connected to the upper indenter adapter. On the block 7; the upper pressing head positioning bolt 9 is connected between the upper pressing head mounting seat 6 and the upper pressing head adapter block 7.
在所述上压头转接块7上开设有第一定位凹槽20,所述上压头定位螺栓9与第一定位凹槽20相对应。A first positioning groove 20 is provided on the upper pressing head adapter block 7 , and the positioning bolt 9 of the upper pressing head corresponds to the first positioning groove 20 .
所述角度自适应下压头机构4包括下压头安装座10及下压头11;所述下压头安装座10固装在下压头高度调整机构5的顶端,在下压头安装座10的上端面开设有第二圆弧形凹槽,所述下压头11位于第二圆弧形凹槽内,下压头11在第二圆弧形凹槽内具有转动自由度,本实施例中,设定下压头11的转动角度范围为0~15°;在所述下压头安装座10与下压头11之间连接有下压头定位螺栓12。The angle-adaptive lower pressure head mechanism 4 includes a lower pressure head mounting seat 10 and a lower pressure head mounting seat 11; The upper end surface is provided with a second arc-shaped groove, and the lower pressing head 11 is located in the second arc-shaped groove, and the lower pressing head 11 has a degree of freedom of rotation in the second arc-shaped groove. In this embodiment , the rotation angle range of the lower pressing head 11 is set to be 0-15°; the lower pressing head positioning bolt 12 is connected between the lower pressing head mounting seat 10 and the lower pressing head 11 .
在所述下压头安装座10与下压头11之间连接有限位螺栓21,在下压头11上开设有圆弧形限位槽22,圆弧形限位槽22与第二圆弧形凹槽同心设置,所述限位螺栓21的螺杆端部位于圆弧形限位槽22内。A limit bolt 21 is connected between the lower pressure head mounting seat 10 and the lower pressure head 11, and an arc-shaped limit groove 22 is opened on the lower pressure head 11, and the arc-shaped limit groove 22 is connected with the second arc-shaped The grooves are arranged concentrically, and the screw ends of the limiting bolts 21 are located in the arc-shaped limiting grooves 22 .
在所述下压头11上开设有第二定位凹槽23,所述下压头定位螺栓12与第二定位凹槽23相对应。A second positioning groove 23 is formed on the lower pressing head 11 , and the positioning bolt 12 of the lower pressing head corresponds to the second positioning groove 23 .
所述下压头高度调整机构5包括调高螺杆13、螺纹套管14、螺杆锁紧螺母15及套管锁紧螺母16;所述螺纹套管14通过套管锁紧螺母16竖直固装在弓形架1上,所述调高螺杆13位于螺纹套管14内,调高螺杆13的顶端与下压头安装座10相连接;所述螺杆锁紧螺母15位于螺纹套管14下方的调高螺杆13上。The height adjustment mechanism 5 of the lower pressure head includes a height-adjusting screw rod 13, a threaded sleeve 14, a screw lock nut 15 and a sleeve lock nut 16; the threaded sleeve 14 is vertically fixed through the sleeve lock nut 16 On the bow frame 1, the height-adjusting screw 13 is located in the threaded sleeve 14, and the top of the height-adjusting screw 13 is connected with the lower pressure head mounting seat 10; High screw 13 on.
在所述上压头安装座6与弓形架1之间设有上压头自动抬升机构,所述上压头自动抬升机构包括导向杆17及复位弹簧18,在弓形架1上开设有导向杆通过孔,导向杆17竖直穿过导向杆通过孔且下端固连在上压头安装座6;所述复位弹簧18有两种安装方式,当复位弹簧18为推力弹簧时,在导向杆17顶端设有杆帽19,复位弹簧18套在杆帽19与弓形架1之间的导向杆17上;当复位弹簧18为拉力弹簧时,复位弹簧18套在弓形架1与上压头安装座6之间的导向杆17上,复位弹簧18一端与弓形架1相固连,复位弹簧18另一端与上压头安装座6相固连。An automatic lifting mechanism for the upper pressing head is provided between the mounting seat 6 of the upper pressing head and the bow frame 1. The automatic lifting mechanism for the upper pressing head includes a guide rod 17 and a return spring 18. A guiding rod is provided on the bow-shaped frame 1. Through the hole, the guide rod 17 vertically passes through the guide rod through the hole and the lower end is fixedly connected to the upper pressure head mounting seat 6; the return spring 18 has two installation methods. When the return spring 18 is a thrust spring, the guide rod 17 The top is provided with a rod cap 19, and the return spring 18 is set on the guide rod 17 between the rod cap 19 and the bow frame 1; when the return spring 18 is a tension spring, the return spring 18 is set on the bow frame 1 and the upper pressure head mounting seat On the guide rod 17 between 6, one end of the back-moving spring 18 is fixedly connected with the bow frame 1, and the other end of the back-moving spring 18 is fixedly connected with the upper pressing head mounting seat 6.
一种楔形件压铆方法,采用了所述的楔形件压铆装置,包括如下步骤:A wedge riveting method, using the wedge riveting device, comprising the steps of:
步骤一:将上压头定位螺栓9和下压头定位螺栓12分别调整到松开状态;Step 1: Adjust the positioning bolt 9 of the upper pressing head and the positioning bolt 12 of the lower pressing head to the loosened state respectively;
步骤二:启动压下缸3,使压下缸3的活塞杆下行到最大行程位置;Step 2: Start the pressing cylinder 3, so that the piston rod of the pressing cylinder 3 goes down to the maximum stroke position;
步骤三:将楔形件放置到下压头11上表面,下压头11将自适应转动,使下压头11上表面与楔形件下表面严密贴合;Step 3: Place the wedge on the upper surface of the lower pressing head 11, and the lower pressing head 11 will rotate adaptively, so that the upper surface of the lower pressing head 11 closely fits the lower surface of the wedge;
步骤四:旋拧调高螺杆13,使下压头11及其上楔形件逐渐抬升,当楔形件上表面与上压头8下表面接触后,上压头8将随着上压头转接块7自适应转动,直到上压头8下表面与楔形件上表面严密贴合;Step 4: Screw the height-adjusting screw 13 to gradually lift the lower pressing head 11 and its upper wedge. When the upper surface of the wedge is in contact with the lower surface of the upper pressing head 8, the upper pressing head 8 will be transferred along with the upper pressing head. The block 7 rotates adaptively until the lower surface of the upper pressing head 8 closely fits with the upper surface of the wedge;
步骤五:分别旋紧上压头定位螺栓9和下压头定位螺栓12,使上压头8和下压头11分别实现固定;Step 5: Tighten the positioning bolt 9 of the upper pressing head and the positioning bolt 12 of the lower pressing head respectively, so that the upper pressing head 8 and the lower pressing head 11 are respectively fixed;
步骤六:控制压下缸3的活塞杆退回到初始位置;Step 6: Control the piston rod of the depressing cylinder 3 to return to the initial position;
步骤七:将铆钉安放到楔形件的铆钉孔内,调整楔形件位置,使铆钉处于上压头8的正下方;Step 7: Place the rivet in the rivet hole of the wedge, and adjust the position of the wedge so that the rivet is directly below the upper pressing head 8;
步骤八:再次启动压下缸3,控制压下缸3的活塞杆下行,直到上压头8完成对铆钉的施压,当压下缸3的活塞杆下行到最大行程位置后,继续保压一段时间;Step 8: Start the pressing cylinder 3 again, and control the piston rod of the pressing cylinder 3 to go down until the upper pressing head 8 completes the pressure on the rivet. When the piston rod of the pressing cylinder 3 goes down to the maximum stroke position, continue to maintain the pressure a period of time;
步骤九:控制压下缸3的活塞杆退回到初始位置,铆接完成。Step 9: Control the piston rod of the pressing cylinder 3 to return to the initial position, and the riveting is completed.
实施例中的方案并非用以限制本发明的专利保护范围,凡未脱离本发明所为的等效实施或变更,均包含于本案的专利范围中。The solutions in the embodiments are not intended to limit the scope of patent protection of the present invention, and all equivalent implementations or changes that do not deviate from the present invention are included in the patent scope of this case.
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