CN106677211B - Early-dismantling assembly type pipe gallery aluminum mould trolley system for integrally casting wall and top plate and construction method thereof - Google Patents
Early-dismantling assembly type pipe gallery aluminum mould trolley system for integrally casting wall and top plate and construction method thereof Download PDFInfo
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- CN106677211B CN106677211B CN201710057215.0A CN201710057215A CN106677211B CN 106677211 B CN106677211 B CN 106677211B CN 201710057215 A CN201710057215 A CN 201710057215A CN 106677211 B CN106677211 B CN 106677211B
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- piping lane
- dipping form
- trolley
- aluminum dipping
- assembled
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/10—Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0007—Production methods using a mold
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0026—Metals
- E02D2300/0029—Steel; Iron
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0026—Metals
- E02D2300/0035—Aluminium
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The utility model provides a wall body and roof whole early tear assembled piping lane aluminium mould platform truck system of tearing open and worker's method of watering, assembled aluminium alloy platform truck supports whole piping lane inside template as template support system, adjustable shore and independent steel shotcrete support top aluminium mould jointly, the both ends that adjustable horizontal pole supported support respectively the interior wall pour two side aluminium moulds of usefulness or the unilateral aluminium mould of usefulness is pour to the side wall, independent steel shotcrete is as the later stage support after the assembled platform truck removes, form wall body and roof whole early tear assembled piping lane aluminium mould platform truck system of watering jointly. The aluminum mould and the trolley are adopted to form an aluminum film tool type trolley mould system, so that mechanical balance is formed, the universality and the rapidness of aluminum alloy template construction are fully utilized, and the aluminum film tool type trolley mould system and the assembly trolley are organically combined together; the structure is nimble adjustable, and construction convenience, the cycle is short, and is efficient, and stability is good, bear the weight of the dynamic height, and the concrete matter is excellent after the form removal, and the job site is clean and tidy, and low carbon environmental protection is efficient to be improved 40% on the piping lane construction, and the cost reduction is more than 10%.
Description
Technical field
The present invention relates to piping lane construction formwork technical fields, and in particular to a kind of wall tears assembled open with the top plate whole morning poured
Piping lane aluminum dipping form trolley system and its construction method.
Background technology
With the development of national economy and stepping up for living standards of the people, people require inhabitation and workplace
It is continuously improved, the prosperity of empirical evidence, construction industry is the inexorable trend of economic growth and social progress.The progress of construction industry is not only
It is required that the quality of building, function are perfect, and require its beautiful and harmless health etc..It is multi-functional this requires developing
With efficient building material and product, the requirement of social progress is only in this way just adapted to.Using New Building Materials and product,
The function that building can be significantly improved increases the usable floor area of building, improves shock resistance, convenient for mechanized construction and carries
High construction efficiency, and construction cost can be reduced under square one.People are higher and higher to the cry of New Building Materials.
In traditional piping lane construction technology, steel form is generally used, material and labo r usage are big in the construction process, construct
Journey is complicated, and long construction period, all transfer efficients are low, and site environment is poor, even the combined steel formwork assembled type trolley occurred in the recent period
Also the waste on material can not be avoided, and its construction quality, construction safety etc. can not ensure, assembled type trolley track system
Make time-consuming and laborious, in addition, be usually that wall is separately poured with top plate for existing assembled type trolley technology, construction is complicated, cost
It is high.Therefore, it is new to be badly in need of that a kind of construction quality is good, appearance looks elegant and spelling safety, convenient, the material labo r usage of construction are small at present
Type piping lane construction formwork system.
Aluminum alloy pattern plate since the U.S. is born, had 50 years applicating histories from 1962.In the flourishing state such as the U.S., Canada
Family and Mexico, Brazil, Malaysia, South Korea, country of infant industry as India building in, obtained widely
Using.But the application in piping lane construction not yet occurs at present.
Invention content
Present invention aims at a kind of walls of offer to tear assembled piping lane aluminum dipping form trolley system and work open with the top plate whole morning poured
Method solves the problems such as template is heavy, material labo r usage is big, work progress is complicated, all transfer efficients are low in conventional template technology, also
Solve the problems, such as the scene pollution and period length that template on-site consolidation or materials handling are brought.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of wall and the top plate whole morning poured tear assembled piping lane aluminum dipping form trolley system open, including piping lane template and are used to support
The assembled type trolley of template, it is characterised in that：
The assembled type trolley, which is set to, have been poured on the bottom plate of completion, positioned at it is adjacent lead wall between, and at least two
The two parallel setting between leading wall of platform assembled type trolley；Each column assembled type trolley is by several assembled type trolley unit sections along piping lane
Extending direction connects to be formed, and the assembled type trolley unit section is made of crossbeam, column one and chassis, the crossbeam and column one
Connection forms vehicle frame；The top of the column one be equipped with it is adjustable shore, bottom is fixed on chassis；It is installed under the chassis
There are wheel and adjustable collet；Horizontally disposed adjustable cross bar support is additionally provided in the assembled type trolley unit section, it is described adjustable
Cross bar support is connected through both ends elongation after assembled type trolley unit section with two side templates, and the adjustable cross bar support passes through adjustable
Connecting rod is connect with assembled type trolley；
Further include the independent bracing members supported as the later stage after assembled type trolley moves, the independent bracing members are set to parallel
It is at piping lane axis centre, to be arranged along piping lane extending direction interval, including two He of column between two assembled type trolleys being arranged
Early dismantling head set on two top of column, the bottom of the column two is fixed on bottom plate；
The piping lane template includes template and abutment wall outboard template inside piping lane；Template includes that top plate pours inside the piping lane
The top aluminum dipping form built, the unilateral aluminum dipping form that the bilateral aluminum dipping form and piping lane both sides abutment wall that the interior wall of piping lane pours pour,
Described in bilateral aluminum dipping form and unilateral aluminum dipping form is corresponding leads wall setting；The bilateral aluminum dipping form and abutment wall outboard template and unilateral aluminum dipping form it
Between by being connected and fixed to pull rod；
The assembled type trolley supports template inside entire piping lane as form bracing system, described adjustable to shore and independent
The common branch support aluminum dipping form of bracing members, the bilateral aluminum dipping form or side that the both ends that the adjustable cross bar supports support interior wall to pour respectively
The unilateral aluminum dipping form that wall pours is collectively formed wall and tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured.
As the preferred technical solution of the present invention, the assembled type trolley further includes overhanging jacking, the overhanging jacking branch
Support is vertically arranged, bottom passes through the overhanging crossbeam that is fixed on assembled type trolley and outstanding in the chamfering position of top aluminum dipping form
Diagonal brace is chosen to be connected with assembled type trolley.
It is further preferred that in the chamfering position of top aluminum dipping form, corner connecting sewing is reserved between the frame of aluminum dipping form, it is described
It is attached by hole connecting plate between the frame of corner connecting sewing both sides, the hole connecting plate is opened in strip and both ends
Hole, one end are flexibly connected with the frame of side, and the other end is detachably connected with other side back cord.
Further preferably, template is all made of aluminum alloy mould plate inside the piping lane, and panel plate thickness is 4mm, aluminum alloy mould plate
Between with pin or be bolted, aluminum alloy mould plate back cord uses aluminum alloy trough steel joist；The abutment wall outboard template is set to pipe
On the outside of corridor, from-inner-to-outer includes corresponding to the both sides of the basic aluminum dipping form led wall and be arranged, level except basic aluminum dipping form to manage and erect
Straight one group of channel-section steel keel except both sides' pipe, the bottom of the channel-section steel keel is connected to become one by horizontally disposed bottom girder
The bottom of body, the bottom girder is equipped with the adjustable supporting rod of movable pulley.
Further preferably, one end of the adjustable link is articulated and connected with the support of adjustable cross bar, the other end and assembled
The column one of trolley is articulated and connected.
Further preferably, the both sides of the piping lane are side slope, and it is oblique that the abutment wall outboard template with side slope is provided with abutment wall
Support, the structure that the abutment wall diagonal brace and adjustable cross bar support is identical, by spiral shell between intermediate fixing pipe and the regulation pipe at both ends
Line connects to be formed, and rotating handle is arranged in the fixing pipe of the centre.
Further preferably, two adjustable cross bars are at least set in each assembled type trolley unit section of the assembled type trolley
It supports, two independent bracing members is at least set in the length range of each assembled type trolley unit section.
Further preferably, the assembled type trolley is the assembled type trolley of aluminum alloy material, between crossbeam and column one
It is detachably connected by connection fastener, the wheel of bottom is universal wheel.
Further preferably, it is provided with guard rail on the channel-section steel keel of the abutment wall outboard template.
In addition, the present invention also provides the constructions that above-mentioned wall and the top plate whole morning poured tear assembled piping lane aluminum dipping form trolley system open
Method, which is characterized in that include the following steps：
Step 1: the construction line-putting：The construction line-putting is carried out according to design drawing, piping lane template position is determined according to tube lane dimension；
Step 2: underplate concrete pours：It pours bottom plate and leads wall；
Step 3: wall steel bar is bound：Interior wall, the exterior wall reinforcing bar for each flowing water section that installation is complete；
Step 4: the assembly of assembled type trolley and debugging：Carry out trolley assembling, be corrected after being completed, quality inspection and
Debugging；
Step 5: applying demoulding paint：Aluminum dipping form face layer full coat brush demoulding paint；
Step 6: assembled type trolley is in place：The wheel of assembled type trolley bottom is pushed to move it, laggard driving wheel in place
It fixes；
Step 7: locating template：Positioning pin, and regulating platform is arranged using peripherally every 0.6m in often section aluminum alloy pattern plate docking together
Vehicle upper leading screw is flexible to keep aluminum alloy pattern plate mobile, in place；
Step 8: independent bracing members are arranged：Independent bracing members are formed by early dismantling head and column two, early dismantling head is first installed, then
Aluminum dipping form between early dismantling head is installed, early dismantling head is adjusted and fixes aluminum dipping form；
Step 9: roof steel bar is bound：The roof steel bar for each flowing water section that installation is complete；
Step 10: casting concrete：First placement layer by layer walls concrete, after-pouring concrete roof；
Step 11: concrete curing：When concrete curing to intensity reaches 50% or more, form removal condition, trolley can be met
Have to next flowing water section and moves；
Step 12: the vertical supporting bar for unclamping adjusting assembled type trolley is demoulded；It removes through walls to pull rod, release
Overhang the adjustable cross bar support of jacking and strip template with adjustable shore of trolley is adjusted, is detached from concrete surface；Or configuration liquid
Pressure stretch compression system forms synchronous automatic demoulding；
Step 13: assembled type trolley inspection, walking：It is motionless to retain independent bracing members, adjusts adjustable collet, upholds downwards
Wheel to trolley is supported, construct, or is walked using electric traction, meets ground by mobile assembled type trolley to next construction station
Track travel is added when the out-of-flatness of face；
Step 14: concrete curing after form removal：It uses plastic cloth to paste wall immediately after form removal, is conserved；
Step 15: removing independent bracing members：When concrete roof intensity is up to 100% or more, independent bracing members are removed；
So far, one cycle is completed in construction.
Compared with the existing technology, the technical advantages of the present invention are that：
1, it can have enough to meet the need, is at low cost：The present invention is by aluminum alloy mould plate and assembled type trolley combination application, adequately aluminium alloy
Template is combined together the advantages of construction is brought with the uniqueness of assembled type trolley construction, and constructing operation is convenient, and the period is short, whole
A system is fabricated construction, is easily installed and dismantles, and construction efficiency is high, and material can be used in turn, a set of Templates specifications construction
It may be reversed and use 300-500 times or more, reduce cost, belong to green construction；
2, light-weight, easy to operate：Main material is aluminum alloy materials in system, light relative to steel product quality, is removed
Fortune is convenient, and assembling is simple, average weight 30KG/m2, can completely by artificial assembled, worker's construction usually only need one spanner or
Adz-eye hammer, it is convenient and efficient, the assistance of any mechanical equipment is not needed, quick turnover can be brought in work progress, is avoided existing
There is confusion caused by big machinery operation simultaneously in field, and in addition aluminum alloy mould plate connection using pin or is bolted, connection side
Formula is simple, and skilled installer can install 20-30 square metres for each person every day, is compared with wooden model, and aluminum dipping form installer only needs
The 70-80% of wooden model installer, and skilled worker is not needed, simple training is carried out i.e. to construction personnel before need to only installing
Can, it can dismantle temporarily, broken aluminum alloy mould plate assembly, which may be used, for the detail structures such as piping lane end or other anisotropic approach connects
It connects, intensity is good, rigidity is big, avoids bringing injury and wave to concrete surface, site environment and resource in construction using plank sheathing
Take；
3, stability is good, high capacity：Assembled type trolley supports template inside entire piping lane as form bracing system, can
Tune is shored supports the bilateral that interior wall pours respectively with the common branch support aluminum dipping form of independent bracing members, the both ends of adjustable cross bar support
The unilateral aluminum dipping form that aluminum dipping form or abutment wall pour is collectively formed wall and tears assembled piping lane aluminum dipping form trolley body open with the top plate whole morning poured
System, aluminum alloy mould plate system whole position is all assembled using aluminium alloy plate, after the completion of system assembly, forms a whole frame
Frame, stability is very good, and bearing capacity can reach every square metre of 60KN；
4, it pours appropriate guaranteed：Concrete surface effect after form removal, after aluminum alloy building template form removal, concrete surface
Quality is smooth bright and clean, substantially can reach the requirement of facing and clear-water concrete, is not necessarily to after-treatment；
To sum up, system of the present invention considers improves 40% to the construction efficiency of piping lane, cost relatively low 20%, and meets state
The environmental protection and energy saving material that the green construction of family's demand is advocated.
Description of the drawings
By being described in detail made by conjunction with the following drawings, above-mentioned and/or other aspects of the invention and advantage will become
It becoming apparent from and is easier to understand, these attached drawings are only schematical, are not intended to limit the present invention, wherein：
Fig. 1 is that wall of the present invention tears the overall structure of assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured
Schematic diagram；
Fig. 2 is the partial enlarged view of part A in Fig. 1；
Fig. 3 is the partial enlarged view of part A in Fig. 1；
Fig. 4 is the structural schematic diagram of independent bracing members.
Reference numeral：1- bottom plates, 2- lead wall, 3- top plates, 4- abutment walls, 5- interior walls, 6- assembled type trolleys, 6.1- crossbeams,
6.2- columns one, 6.3- diagonal braces, 6.4- is adjustable shores, 6.5- overhangings jacking, the chassis 6.6-, 6.7- wheels, 6.8- is adjustable collet,
Cross bar support that 6.9- is adjustable, 6.10- adjustable links, 6.11- overhanging crossbeam, 6.12- overhangings diagonal brace, template inside 7- piping lanes,
8- abutment walls outboard template, the bases 8.1- aluminum dipping form, 8.2- both sides' steel, 8.3- channel-section steel keels, 8.4- bottom girders, 8.5- movable pulleys, the sides 9-
Wall diagonal brace, 10- side slopes, 11- guard rails, 12- to pull rod, 13- hole connecting plates, 14- independences bracing members, 14.1- columns two,
14.2- early dismantling heads, 15- rotating handles.
Specific implementation mode
Hereinafter, the wall and the top plate whole morning poured for describing the present invention with reference to the accompanying drawings tear assembled piping lane aluminum dipping form trolley open
The embodiment of system and its engineering method.
The embodiment recorded herein is the specific specific implementation mode of the present invention, for illustrating design of the invention,
It is explanatory and illustrative, should not be construed as the limitation to embodiment of the present invention and the scope of the invention.Except what is recorded herein
Outside embodiment, those skilled in the art can also based on the application claims and specification disclosure of that using aobvious and
The other technical solutions being clear to, these technical solutions include any obvious using making for the embodiment to recording herein
The technical solution of substitutions and modifications.
The attached drawing of this specification is schematic diagram, aids in illustrating the design of the present invention, it is schematically indicated the shape of each section
And its correlation.The structure of each component for the ease of clearly showing the embodiment of the present invention is note that, between each attached drawing
Do not drawn according to identical ratio.Identical reference marker is for indicating identical part.
As shown in Figure 1, it is three cabin type piping lanes that the piping lane in the present embodiment, which is standard type, constructed using aluminium film tool-type platform mould
6m is a unit section, with 5 unit sections to picking out the assembled type trolley 6 of a 30m；Along piping lane axis centre in intermediate cabin
Adjustable independent bracing members 14 are set, reinforced top aluminum alloy mould plate is used for.
Assembled type trolley 6, which is set to, have been poured on the bottom plate 1 of completion, positioned at it is adjacent lead wall 2 between, and at least two
The two parallel setting between leading wall 2 of assembled type trolley 6；Each column assembled type trolley 6 is by several assembled type trolley unit sections along pipe
Corridor extending direction connects to be formed, and assembled type trolley unit section is made of crossbeam 6.1, column 1 and chassis 6.6,6.1 He of crossbeam
The connection of column 1 forms vehicle frame；The top of column 1 be equipped with it is adjustable shore 6.4, bottom is fixed on chassis 6.6；Bottom
The wheel 6.7 being fixed on the positioning and adjustable collet 6.8 are installed under disk 6.6；It is additionally provided with water in assembled type trolley unit section
The adjustable cross bar support 6.9 of flat setting, adjustable cross bar support 6.9 is through both ends elongation after assembled type trolley unit section and two side forms
Plate is connected, and adjustable cross bar support 6.9 is connect by adjustable link 6.10 with assembled type trolley 6, and the one of adjustable link 6.10
End is articulated and connected with 6.9 articulated connection of adjustable cross bar support, the column 1 of the other end and assembled type trolley 6；Such as Fig. 4, also wrap
The independent bracing members 14 supported as the later stage after assembled type trolley moves are included, independent bracing members 14 are set to parallel arrangement of two dresses
With between formula trolley 6 be piping lane axis centre at, along piping lane extending direction interval be arranged, including column 2 14.1 and be set to column
The bottom of the early dismantling head 14.2 at top, column 2 14.1 is fixed on bottom plate 1.Each assembled type trolley list of assembled type trolley 6
Two adjustable cross bars supports 6.9 are at least set in member section, for ensure firm two of side form can adjustable cross bar support 6.9 level
Spacing is preferably 3m, and two independent bracing members 14 are at least arranged in the length range of each assembled type trolley unit section.Piping lane mould
Plate includes template 7 and abutment wall outboard template 8 inside piping lane；Template 7 includes the top aluminum dipping form that top plate 3 pours, pipe inside piping lane
The unilateral aluminum dipping form that the bilateral aluminum dipping form and piping lane both sides abutment wall 4 that the interior wall 5 of corridor pours pour, wherein bilateral aluminum dipping form and list
Side aluminum dipping form is corresponding to lead wall setting；By being connected to pull rod 12 between bilateral aluminum dipping form and abutment wall outboard template 8 and unilateral aluminum dipping form
It is fixed.Assembled type trolley 6 supports template 7 inside entire piping lane as form bracing system, adjustable to shore 6.4 and independent bracing members
14 common branch support aluminum dipping forms, the bilateral aluminum dipping form or abutment wall 4 that the both ends of adjustable cross bar support 6.9 support interior wall 5 to pour respectively
The unilateral aluminum dipping form poured is collectively formed wall and tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured.
Such as Fig. 2, assembled type trolley further includes overhanging jacking 6.5, and overhanging jacking 6.5 is supported on the chamfering position of top aluminum dipping form
It sets, is vertically arranged, bottom passes through the overhanging crossbeam 6.11 and overhanging diagonal brace 6.12 that are fixed on assembled type trolley and assembly
Formula trolley 6 is connected.The chamfering position of aluminum dipping form at top is reserved with corner connecting sewing, corner connection between the frame of aluminum dipping form
It is attached by hole connecting plate 13 between the frame of seam both sides, hole connecting plate 13 is in strip and both ends trepanning, one
End is flexibly connected with the frame of side, and the other end is detachably connected with other side back cord, prevents template deformation at chamfering.
Template 7 is all made of aluminum alloy mould plate, material selection aluminium alloy 6061-T6 inside piping lane, and panel plate thickness is 4mm, phase
It with pin or is bolted between adjacent aluminum alloy mould plate, aluminum alloy mould plate back cord uses 63*40*4.8mm aluminum alloy trough steel joists；
For abutment wall outboard template 8 on the outside of piping lane, from-inner-to-outer includes the corresponding basic aluminum dipping form 8.1 for leading wall setting, level set on basis
Both sides' pipe 8.2 except aluminum dipping form 8.1 and vertical one group of channel-section steel keel 8.3 except both sides' pipe 8.2, channel-section steel keel 8.3
Bottom be connected as one by horizontally disposed bottom girder 8.4, the bottom of bottom girder 8.4 is equipped with movable pulley 8.5.
If the both sides of Fig. 3, piping lane are side slope 10, abutment wall outboard template 8 is provided with abutment wall diagonal brace 9, abutment wall with side slope 10
Diagonal brace 9 is identical with the structure of adjustable cross bar support 6.9, and shape is threadedly coupled by between intermediate fixing pipe and the regulation pipe at both ends
At setting rotating handle 15 in intermediate fixing pipe.Assembled type trolley 6 is the assembled type trolley of aluminum alloy material, crossbeam
6.1, be all made of connection fastener between column 1 and diagonal brace 6.3 or 280 × 140 × 8mm of aluminum alloy square tube is bolted and
At the wheel 6.7 of bottom is universal wheel.It is provided with guard rail 11 on the channel-section steel keel 8.3 of abutment wall outboard template.
Wall of the present invention tears the construction method of assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, including
Following steps：The construction line-putting → lead wall concreting → assembled type trolley assembly debugging → coating release agent → assembled type trolley just
The independent bracing members of position → locating template → setting → binding roof steel bar → casting concrete → concrete curing → release is adjusted
The dismounting of concrete curing → independent bracing members after vertical supporting bar, demoulding → assembled type trolley inspection, walking → form removal.Below
It is described in detail below：
1, the construction line-putting
Piping lane axis, standard paragraphs piping lane wide 9.3m, high 3.6m, the wide 0.4m of abutment wall, interior wall are released according to drawing
Wide 0.25m, top plate thickness 0.4m.
2, wall concreting is led
Pipe rack concrete（It does not include bed course）Pouring molding at twice pours and leads wall for the first time, and construction joint is located at bottom
At the above 350mm of plate, poured using artificial spliced aluminum dipping form.
3, assembled type trolley assembly is debugged
Aluminum dipping form tool-type platform mould composition is mainly made of assembled type trolley, piping lane template, adjustable independent bracing members etc..
Avris piping lane dimension of opening be 2.8*2.0m, be arranged a bogie frame, bogie frame using aluminum alloy square tube 280 ×
140 × 8mm is formed, and spiral fastener is used in combination to connect, and assembled type trolley puts up rectangle setting, along the side of three row 6m long of piping lane direction
Pipe often arranges 2, the square tube of vertically arranged two 2m long is as support, and together, middle section is every by both side ends 1.2m as column
Together every 1.5m.Four crossbeams are set in the vertical square tube of per pass in order to make assembled type trolley frame stablize, crossbeam length is 0.9m, most
One of crossbeam of lower layer installs universal wheel and adjustable collet as chassis, when assembled type trolley is artificial or is slided by other outer power
When to construction location, stretches out below two adjustable collets and pad two 10*10cm lumps of wood, construction period can be greatly improved in this way
It is simpler than the rail mounted assembled type trolley that occurs now, facilitate construction, adjustable cross bar branch is set at per pass floor cross member both ends 30cm
Support is bolted with template back arris, while being the frame body sideways for preventing assembled type trolley in work progress, in crossbeam surrounding
Each setting adjustable diagonal bracing, the both ends of adjustable diagonal bracing are connected with column with adjustable cross bar carrying bolt respectively；
（2）Aluminum dipping form material is aluminium alloy 6061-T6, and panel plate thickness is 4mm, and aluminum alloy mould plate is connected using pin and bolt
It connects, standard aluminum alloy mould plate size is 2.0*2.0m, is readily transported after manufacture, non-standard section can be utilized assembled after transporting to scene
It requires to pour height at piping lane, connects into 6 meters of unit sections with 3 pieces of template bolts for having spelled height later, and utilize template back arris
It is bolted into assembled type trolley unit section with assembled type trolley frame telescopic rod, the assembled type trolley list of 6m is used in connection again after being formed
Member is used cooperatively the construction assembled trolley that Bai Li fixtures are butted into 30m successively, and template setting suitable for reading is anti-at piping lane top plate chamfering
Only deformation device exactly removes 4cm in chamfering formwork frame, the frame on both sides is bolted with 4mm long hole connecting plates；In order to
So that template is consolidated in casting concrete, one of telescopic rod blending bolt connection is set at 0.6m after back cord on bottom plate；
（3）Abutment wall outboard template is connected with row's 63*40*4.8mm aluminium alloys channel steel dragon after the back cord of both sides' pipe
Bone, each keel outside are connected with adjustable abutment wall diagonal brace together, ensure the abutment wall side form in concrete construction
To stablize, keel lower end welds one of elongated square tube and is used as bottom girder, and universal wheel and adjustable supporting rod are arranged under square tube, as
The sliding of external mold and fixation, each keel upper end are bolted the steel pipe of a high 1.5m, and logical in laterally three rows of setting
Long steel pipe is connected to the guard rail that operating personnel's safety is protected when construction with fastener, in template-setup spacing 0.6*0.8 mono-
Place 12 to pull rod, so that template is had enough rigidity.
（4）Intermediate tube lane dimension is 3.6*2.8m, and two assembled type trolleys, the frame body of assembled type trolley and side are set in piping lane
The setting of side pipe corridor is identical, and assembled type trolley frame is arranged symmetrically away from side wall side 60cm, and centre is arranged adjustable along piping lane axis centre
Independent bracing members are used for reinforced top aluminum alloy mould plate, early dismantling head are set every 1.5m mono-, and on top.
4, assembled type trolley is in place
The assembled type trolley unit section of 6m manually shift onto poured lead wall after, movement electric traction row can also be used
It walks, track travel can be added when meeting ground out-of-flatness, the construction assembled trolley of 30m is butted into Bai Li fixtures, adjust assembly
The vertical and horizontal telescopic rod of formula bogie frame connection is in place, and assembled type trolley support lifting plate is made to form piping lane headroom size,
And bottom retractable support, which is turned up, keeps Universal pulley hanging.
5, coating release agent
Using the undercoat roller using anti-solvent when Cylinder coating brush when brushing, " W " shape is used when booth is expected, it is then vertical lateral
Booth is equal, finally receives toward the direction, and per pass should not apply too thick, be generally advisable with 15 microns, wait for first
Before being not yet fully cured（Press...withing one's finger up has fingerprint, tack-free to be advisable）Second is directly applied, two combination can be made in this way
Well, otherwise it can draw peeling decortication because the bottom cured time is too long.To curing film surface for a long time, it is necessary to rubber by its dozen
Mao Houzai is applied, and such as coating sectional repair, is applied again as long as feather plucking around is then gone out by the office.Every time after demoulding, should slightly it clear up.
6, assembled type trolley is in place
The wheel of assembled type trolley bottom is pushed to move it, until the laggard driving wheel of destination locations fixes；
7, locating template
Construction assembled trolley checks the case where Template Location afterwards in place, and checks whether there is piece imprecision, bolt
Loose phenomenon, and the verticality that vertical line checks template is hung, it is set with ensureing that the geometric dimension and appearance of piping lane after the completion of pouring meet
Meter requires.
8, independent bracing members are set
Independent bracing members are formed by early dismantling head and bracing members, early dismantling head is first installed, then the aluminum dipping form between early dismantling head is installed, are adjusted
It saves early dismantling head and fixes aluminum dipping form.
9, assembling reinforcement
Reinforcing bar is processed and installed by design drawing, same specification reinforcing bar is arranged in pairs or groups and plans as a whole blanking, avoids wasting, and when binding will expire
The requirement of sufficient structure size and protective layer；The roof steel bar for each flowing water section that installation is complete.
10, casting concrete
Concrete concentrates feed, concrete pump truck pumping to enter mould using commerical ready-mixed concrete, and poker vibrator vibrates.Coagulation
In native casting process, special messenger should be set and be responsible for running check, the shape for adjusting template and position；Holder should be reinforced checking, tieed up
Shield；Template should take immediate steps, if any deformation is lost shape until concreting finishes.
11, concrete curing
When concrete curing to intensity reaches 50% or more, form removal condition can be met, trolley, which has to next flowing water section, to be moved
It is dynamic.
12, loose adjustable vertical is to supporting rod, demoulding
After concrete reaches design strength, the adjustable vertical on construction assembled trolley is loosened to supporting rod, template is made to fall
To on assembled type trolley frame.
13, assembled type trolley inspection, walking
The elastic situation that each position bolt, pin are checked after the completion of one working cycles, examines various connecting pieces again
Fastening is looked into, on schedule maintenance facility, retractable support will be adjusted and risen, expose Universal pulley, dismantling construction assembled trolley becomes 6m
Unit section, manually to next pouring location.
14, concrete curing after form removal
It uses plastic cloth to paste wall immediately after form removal, is conserved.
15, independent bracing members are removed
When concrete roof intensity is up to 100% or more, independent bracing members are removed；So far, wall and top plate are integrally cast-in-place
One cycle is completed in the construction for early tearing assembled piping lane aluminum dipping form trolley system open.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of wall and the top plate whole morning poured tear assembled piping lane aluminum dipping form trolley system open, including piping lane template and it is used to support pipe
The assembled type trolley of corridor template（6）, it is characterised in that：
The assembled type trolley（6）Set on the bottom plate for having poured completion（1）On, lead wall positioned at adjacent（2）Between, and at least
There are one two assembled type trolleys are arranged parallel in cabin（6）；Every assembled type trolley（6）By several assembled type trolley unit sections
It connects to be formed along piping lane extending direction, the assembled type trolley unit section is by crossbeam（6.1）, column one（6.2）The chassis and（6.6）
Composition, the crossbeam（6.1）With column one（6.2）Connection forms vehicle frame；The column one（6.2）Top adjustable top is installed
Support（6.4）, bottom is fixed on chassis（6.6）On；The chassis（6.6）Under wheel is installed（6.7）With adjustable collet
（6.8）；Horizontally disposed adjustable cross bar support is additionally provided in the assembled type trolley unit section（6.9）, the adjustable cross bar branch
Support（6.9）Both ends elongation is connected with both sides piping lane template after assembled type trolley unit section, the adjustable cross bar support（6.9）
Pass through adjustable link（6.10）With assembled type trolley（6）Connection；
Further include the independent bracing members supported as the later stage after assembled type trolley moves（14）, the independent bracing members（14）It is set to
Parallel arrangement of two assembled type trolleys（6）Between i.e. at piping lane axis centre, be arranged along piping lane extending direction interval, including vertical
Column two（14.1）With set on column two（14.1）The early dismantling head at top（14.2）, the column two（14.1）Bottom be fixed on bottom
Plate（1）On；
The piping lane template includes template inside piping lane（7）With abutment wall outboard template（8）；Template inside the piping lane（7）Including
Top plate（3）The top aluminum dipping form poured, the interior wall of piping lane（5）The bilateral aluminum dipping form and piping lane both sides abutment wall poured（4）It pours
Unilateral aluminum dipping form, wherein the bilateral aluminum dipping form and unilateral aluminum dipping form are corresponding to lead wall setting；Between the bilateral aluminum dipping form and abutment wall
Outboard template（8）By to pull rod between unilateral aluminum dipping form（12）It is connected and fixed；
The assembled type trolley（6）Template inside entire piping lane is supported as form bracing system（7）, described adjustable to shore
（6.4）With independent bracing members（14）Common branch support aluminum dipping form, the adjustable cross bar support（6.9）Both ends support interior wall respectively
（5）The bilateral aluminum dipping form or abutment wall poured（4）The unilateral aluminum dipping form poured is collectively formed wall and matches with the whole early dismounting poured of top plate
Formula piping lane aluminum dipping form trolley system；
The assembled type trolley（6）It further include overhanging jacking（6.5）, the overhanging jacking（6.5）It is supported on falling for top aluminum dipping form
Angle Position, to be vertically arranged, bottom passes through the overhanging crossbeam that is fixed on assembled type trolley（6.11）With overhanging diagonal brace
（6.12）With assembled type trolley（6）It is connected；
The both sides of the piping lane are side slope（10）, the abutment wall outboard template（8）With side slope（10）Between to be provided with abutment wall oblique
Support（9）, the abutment wall diagonal brace（9）It is supported with adjustable cross bar（6.9）Structure it is identical, by the tune of intermediate fixing pipe and both ends
Section pipe screw thread connects to be formed, and rotating handle is arranged in the fixing pipe of the centre（15）.
2. a kind of wall according to claim 1 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：The chamfering position of aluminum dipping form at top is reserved with corner connecting sewing, corner connecting sewing both sides between the frame of aluminum dipping form
Frame between pass through hole connecting plate（13）It is attached, the hole connecting plate（13）In strip and both ends trepanning,
One end is flexibly connected with the frame of side, and the other end is detachably connected with other side aluminum dipping form back cord.
3. a kind of wall according to claim 1 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：Template inside the piping lane（7）It is all made of aluminum alloy mould plate, panel plate thickness is 4mm, and pin is used between aluminum alloy mould plate
Or be bolted, aluminum alloy mould plate back cord uses aluminum alloy trough steel joist；The abutment wall outboard template（8）On the outside of piping lane,
From-inner-to-outer includes the corresponding basic aluminum dipping form for leading wall setting（8.1）, horizontal be set to basic aluminum dipping form（8.1）Except both sides pipe
（8.2）And it is set to both sides vertically and manages（8.2）Except one group of channel-section steel keel（8.3）, the channel-section steel keel（8.3）Bottom it is logical
Cross horizontally disposed bottom girder（8.4）It is connected as one, the bottom girder（8.4）Bottom movable pulley is installed（8.5）With it is adjustable
The supporting rod of section.
4. a kind of wall according to claim 1 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：The adjustable link（6.10）One end and adjustable cross bar support（6.9）Articulated connection, the other end and assembled platform
Vehicle（6）Column one（6.2）Articulated connection.
5. a kind of wall according to claim 1 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：The assembled type trolley（6）Each assembled type trolley unit section in two adjustable cross bars supports are at least set
（6.9）, two independent bracing members are at least set in the length range of each assembled type trolley unit section（14）.
6. a kind of wall according to claim 1 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：The assembled type trolley（6）For the assembled type trolley of aluminum alloy material, crossbeam（6.1）With column one（6.2）Between
It is detachably connected by connection fastener, the wheel of bottom（6.7）For universal wheel.
7. a kind of wall according to claim 3 tears assembled piping lane aluminum dipping form trolley system open with the top plate whole morning poured, special
Sign is：The channel-section steel keel of the abutment wall outboard template（8.3）On be provided with guard rail（11）.
8. a kind of wall according to claim 1-7 any one tears assembled piping lane aluminum dipping form trolley open with the top plate whole morning poured
The construction method of system, which is characterized in that include the following steps：
Step 1: the construction line-putting：The construction line-putting is carried out according to design drawing, piping lane template position is determined according to tube lane dimension；
Step 2: underplate concrete pours：Pour bottom plate（1）With lead wall（2）；
Step 3: wall steel bar is bound：Interior wall, the exterior wall reinforcing bar for each flowing water section that installation is complete；
Step 4: assembled type trolley（6）Assembly with debugging：Trolley assembling is carried out, is corrected after being completed, quality inspection and tune
Examination；
Step 5: applying demoulding paint：Aluminum dipping form face layer full coat brush demoulding paint；
Step 6: assembled type trolley（6）In place：Push assembled type trolley（6）The wheel of bottom（6.7）It moves it, after in place
Carry out wheel（6.7）It fixes；
Step 7: locating template：Positioning pin is arranged using peripherally every 0.6m in often section aluminum dipping form docking together；
Step 8: independent bracing members are arranged（14）：By early dismantling head（14.2）With column two（14.1）Form independent bracing members（14）,
Early dismantling head is first installed（14.2）, then the aluminum dipping form between early dismantling head is installed, it adjusts early dismantling head and fixes aluminum dipping form；
Step 9: roof steel bar is bound：The roof steel bar for each flowing water section that installation is complete；
Step 10: casting concrete：First placement layer by layer walls concrete, after-pouring concrete roof；
Step 11: concrete curing：When concrete curing to intensity reaches 50% or more, form removal condition, assembled platform can be met
Vehicle prepares to move to next flowing water section；
Assembled type trolley is adjusted Step 12: unclamping（6）Independent bracing members（14）It is demoulded；Remove it is through walls to pull rod,
It unclamps and adjusts the adjustable of trolley and shore（6.4）, overhanging jacking（6.5）, the support of adjustable cross bar（6.9）, aluminum dipping form disengaging concrete
Contact surface；Or configuration hydraulically extensible system forms synchronous automatic demoulding；
Step 13: assembled type trolley（6）It checks, walking：Retain independent bracing members（14）It is motionless, adjust adjustable collet（6.8）,
Wheel is upheld downwards（6.7）To support trolley, mobile assembled type trolley（6）It constructs, or uses to next construction station
Electric traction is walked, and track travel is added when meeting ground out-of-flatness；
Step 14: concrete curing after form removal：It uses plastic cloth to paste wall immediately after removing aluminum dipping form, is conserved；
Step 15: removing independent bracing members（14）：When concrete roof intensity is up to 100% or more, independent bracing members are removed
（14）；So far, one cycle is completed in construction.
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|---|---|---|---|
| CN201710057215.0A CN106677211B (en) | 2017-01-24 | 2017-01-24 | Early-dismantling assembly type pipe gallery aluminum mould trolley system for integrally casting wall and top plate and construction method thereof |
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| CN201710057215.0A CN106677211B (en) | 2017-01-24 | 2017-01-24 | Early-dismantling assembly type pipe gallery aluminum mould trolley system for integrally casting wall and top plate and construction method thereof |
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