CN106676682B - Self-cleaning cotton roll of intelligent comber - Google Patents
Self-cleaning cotton roll of intelligent comber Download PDFInfo
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- CN106676682B CN106676682B CN201710156267.3A CN201710156267A CN106676682B CN 106676682 B CN106676682 B CN 106676682B CN 201710156267 A CN201710156267 A CN 201710156267A CN 106676682 B CN106676682 B CN 106676682B
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- fleece
- roller shell
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- shell
- roller
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/22—Arrangements for removing, or disposing of, noil or waste
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/28—Air draught or like pneumatic arrangements
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a self-cleaning fleece roller of an intelligent combing machine, which comprises a fleece roller outer part, a fleece roller shell, a vent hole piece and an air pipe, wherein the fleece roller shell is fixedly inserted into the fleece roller shell, a sealing space is formed between the outside of the fleece roller shell and the inside of the fleece roller shell, a plurality of fleece rollers extending out of the surface of the fleece roller shell are fixedly arranged on the surface of the fleece roller shell, an air suction hole communicated with the sealing space inside the fleece roller shell is also arranged on the surface of the fleece roller shell, the air pipe is communicated with the sealing space inside the fleece roller shell through the vent hole piece, and negative pressure is formed in the air pipe; the fleece roller has a self-cleaning function, can effectively clean and self-clean the leather roller without stopping, and has excellent cleaning effect; the stopping rate of the combing machine is reduced, the working efficiency of the machine is improved, the labor intensity of operators is reduced, and the service life is long.
Description
Technical Field
The invention relates to an intelligent combing machine, in particular to a self-cleaning cotton roll of the intelligent combing machine.
Background
The cleaning flannelette roller of the combing machine is arranged in a groove on the pressure saddle combination piece of the detaching roller, and rotates reversely and circumferentially along with the motion of the detaching leather roller on the detaching roller, so that the cleaning function is mainly achieved on the detaching leather roller, and the winding of the detaching leather roller and unnecessary stopping of the combing machine are avoided. At present, the cleaning cotton roll equipped in combing machines at home and abroad mainly has two forms, namely a cotton roll with a surface wrapped with a cotton layer and a cotton roll with a surface implanted with a plurality of rows of spiral linear palm fibers, and has the defects that:
the fleece layer is wrapped on the surface of the fleece layer, so that the fleece layer is easy to crack at the joint when being wrapped tightly due to the limitation of a wrapping process, the fleece layer is easy to wrinkle when being not wrapped tightly, the service life of the fleece layer is short, and the cleaning effect is poor; short fibers with clean surface of the lint layer fleece roller are easy to be stuck and wound into neps and easy to fall into combed cotton net, and the quality of combed sliver is deteriorated;
(2) The surface of the flannelette roller is implanted with a plurality of rows of spiral linear palm fiber bundles, so that palm fibers can be trimmed to ensure necessary roundness, so that the palm fiber heads are sharp, and the palm fiber bundles rub with the surface of the separation leather roller back and forth during the cleaning action of the flannelette roller, so that cracks or scratches and even pit grooves appear on the surface of the separation leather roller, the process quality of the separation leather roller is seriously reduced, and the service life of the separation leather roller is seriously prolonged; short velvet mixed in the palm fiber bundles easily fall into a cotton net in the self-rotation process of the palm fiber bundles, so that the combing quality is adversely affected;
(3) In order to ensure the necessary combing quality, after a period of time, the two types of knitting rollers have to be stopped for cleaning, the knitting rollers are cleaned manually, the cleaning period is short, and eight knitting rollers are arranged on each combing machine, so that the labor intensity is high.
Disclosure of Invention
In order to overcome the defects, the invention provides the self-cleaning cotton roll of the intelligent comber, which realizes self-cleaning of the cotton roll of the comber by regularly absorbing fly and short wool on the cotton roll of the intelligent comber under negative pressure, and has the advantages of excellent cleaning effect, convenient and efficient use and long service life.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an intelligence comber's automatically cleaning dancer, includes the dancer outside, restraints the palm silk, dancer housing, air vent spare and trachea, the dancer housing is fixed to be inserted and is located in the dancer housing, forms a sealed space between dancer housing outside and the dancer housing inboard, and dancer housing fixed surface is equipped with a plurality of restraints palm silk that stretch out dancer housing surface, and dancer housing surface still is equipped with the suction port rather than inside sealed space intercommunication, and the trachea passes through the sealed space intercommunication in air vent spare and the dancer housing, forms the negative pressure in the trachea (the trachea can be put through with the comber wind channel).
As a further improvement of the invention, the flannelette roller shell is in a cylinder structure, and sealing covers are arranged at two ends of the flannelette roller shell.
As a further improvement of the invention, the fleece roller shell is internally provided with a through hole which extends axially and is communicated with the vent hole piece, the outer side wall of the fleece roller shell is provided with an open air suction inlet which is communicated with the through hole in the fleece roller shell, and the air suction inlet on the fleece roller shell is opposite to the air suction hole on the fleece roller shell.
As a further development of the invention, the center of mass of the fleece roller shell is not coincident with the fleece roller shell axis.
As a further improvement of the invention, the included angle between the two opposite side walls of the air suction inlet of the flannelette roller shell is 30-60 degrees.
As a further improvement of the invention, the vent hole piece is of a T-shaped structure, one end of the vent hole piece is a closed end, a step structure matched with a groove on the separating roller pressure saddle combining piece is arranged on the outer side of the closed end, the other two ends of the vent hole piece are vent ends, one vent end of the vent hole piece penetrates through a through hole on the sealing cover to be communicated with a through hole in the flannelette roller shell, and the other vent end of the vent hole piece is communicated with the air pipe.
As a further improvement of the invention, the palm fibers in the upper beam of the flannelette roller shell are arranged in a spiral manner, and the outer side part of the palm fibers in the beam, which leaks out of the flannelette roller shell, extends along the radial direction of the flannelette roller shell.
As a further improvement of the invention, the shell of the knitting roller is provided with a spiral linear process through hole, the palm fiber bundle is fixedly implanted into the spiral linear process through hole, and one end of the palm fiber bundle with a contact is exposed outside the shell of the knitting roller for a set length.
As a further improvement of the invention, each bundle of palm fibers comprises 60-100 single palm fibers with fineness effectively distributed, and the contact end of each single palm fiber is formed with a split contact
As a further improvement of the invention, the air suction holes on the flannelette roller shell are of a spiral opening structure on the surface of the flannelette roller shell, and the palm fibers in the spiral bundles and the air suction holes in the spiral bundles on the flannelette roller shell are uniformly arranged at intervals.
The beneficial bobbin stock stop of the invention has the following effects: according to the invention, the air suction holes are formed in the shell of the cotton roll, negative pressure is communicated in the air suction holes, and the cotton fly and short cotton are regularly adsorbed on the cotton roll of the combing machine through the air suction holes, so that the self-cleaning of the cotton roll of the combing machine is realized; the fleece roller has a self-cleaning function, can effectively clean and self-clean the leather roller without stopping, and has excellent cleaning effect; the stopping rate of the combing machine is reduced, the working efficiency of the machine is improved, the labor intensity of operators is reduced, and the service life is long.
Drawings
FIG. 1 is an exploded view of the present invention;
fig. 2 is an enlarged view of a single palm fiber contact end of the present invention;
FIG. 3 is a front view of the structural principles of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
fig. 5 is a use state diagram of the present invention.
Detailed Description
Examples: the utility model provides an intelligence comber's automatically cleaning dancer, includes dancer housing 2, bundle palm fiber 1, dancer housing 4, air vent 8 and trachea 9, dancer housing 4 is fixed to be inserted and is located in the dancer housing 2, forms a sealed space between dancer housing 4 outside and the dancer housing 2 inboard, and dancer housing 2 fixed surface is equipped with a plurality of bundle palm fibers 1 that stretch out dancer housing 2 surface, and dancer housing 2 surface still is equipped with the suction port 3 rather than inside sealed space intercommunication, and trachea 9 passes through air vent 8 and the sealed space intercommunication in the dancer housing, forms the negative pressure in the trachea 9 (trachea 9 can be put through with the comber wind channel).
The self-cleaning lint roller 11 of the intelligent combing machine is arranged in a groove on the pressure saddle combining piece 13 of the detaching roller, and reversely rotates along with the motion of the detaching roller 12 on the detaching roller 14, and the cleaning function is exerted by the relative rotation of the upper bound lint 1 of the detaching roller and the detaching roller 12, namely, the lint, impurities and fibers on the detaching roller 12 are transferred to the bound lint 1, and negative pressure is generated in a lint roller shell through the suction function of the air pipe 9, the lint, neps and impurities mixed and grabbed between the lint wires 1 pass through the suction hole 3 of the lint roller shell under the negative pressure and are sucked away by the air pipe 9 into an air duct system of the combing machine, so that the self-cleaning function of the self-cleaning lint roller of the intelligent combing machine is realized.
The knitting roller shell 2 is of a cylinder structure, sealing covers 7 are arranged at two ends of the knitting roller shell 2, the sealing covers 7 can realize sealing of the knitting roller shell, aggregates in the knitting roller shell are prevented from overflowing and entering combed cotton nets, and quality of the combed cotton nets is deteriorated.
The cotton velvet roll is characterized in that an axially extending through hole is formed in the cotton velvet roll shell 4 and is communicated with a vent hole piece 8, an opening-shaped air suction inlet 5 is formed in the outer side wall of the cotton velvet roll shell 4, the air suction inlet 5 is communicated with the through hole in the cotton velvet roll shell 4, the air suction inlet 5 on the cotton velvet roll shell 4 is opposite to the air suction hole 3 in the cotton velvet roll shell 2, short piles, neps and impurities mixed and grabbed between the palm fibers 1 can be sucked from the air suction hole 3 of the cotton velvet roll shell through the air suction inlet 5, the short piles, neps and impurities enter the cotton velvet roll shell, a collecting area 6 can be formed in the cotton velvet roll shell 4, the collecting area is various in form and is mainly used for storing the short piles, neps, impurities and the like cut off from the leather roll, the surface of the cotton velvet roll shell is required to be smooth, the short piles and the impurities in the cotton velvet roll shell are conveniently gathered and removed at one time, and the inner surface of the cotton velvet roll shell is required to be smooth, and the fibers are not hung.
The center of mass of the flannelette shell is not overlapped with the axis of the flannelette shell, and the center of mass of the flannelette shell is designed at the lower side of the axis of the flannelette shell, so that the flannelette shell can swing in a small amplitude along with the rotation of the flannelette shell, and the suction effect of the aggregation is carried out by matching with the selection of the opening angle of the air suction port 5, so that the quality index of combed cotton web is prevented from being deteriorated due to the influence of the air flow.
The included angle alpha between the two opposite side walls of the air suction opening 5 of the knitting roller shell 4 is 30-60 degrees, the angle can be reasonably selected according to actual production requirements, and the cross section of the knitting roller shell 4 can be in one of a U-shaped structure or a V-shaped structure.
The air vent piece 8 is of a T-shaped structure, one end of the air vent piece 8 is of a closed end, a step structure matched with a groove on the separating roller pressure saddle combining piece is arranged on the outer side of the closed end, the other two ends of the air vent piece 8 are air vent ends, one air vent end of the air vent piece passes through a through hole on the sealing cover 7 and is communicated with a through hole in the flannelette roller shell, the other air vent end of the air vent piece is communicated with the air pipe 9, the closed end of the air vent piece 8 is positioned in the groove on the separating roller pressure saddle combining piece through the step structure, the air vent end is communicated with negative pressure, the surfaces of inner diameter wall and outer diameter wall of the air vent piece 8 are smooth, and the air vent piece 8 can be a two-way component in other forms.
The palm fibers 1 are spirally arranged on the flannelette shell 2, and the palm fibers 1 leak out of the flannelette shell 2 and radially extend along the flannelette shell 2.
The cotton flannel roller shell 2 is provided with a spiral linear process through hole, the palm fibers 1 are fixedly implanted into the spiral linear process through hole, one end of the palm fibers 1 with a contact is exposed out of the cotton flannel roller shell to set the length, the palm fibers 1 are fixed through the spiral linear process through hole, no palm fiber falling phenomenon occurs when the palm fibers 1 play a cleaning role, the length of the part of the palm fibers 1 exposed out of the cotton flannel roller shell is optimally 8-15mm, and the length uniformity of all the palm fibers 1 outside the cotton flannel roller shell is required to be within +/-0.25 mm, so that effective cleaning is ensured.
Each bundle of palm fibers 1 comprises 60-100 single palm fibers 10 with fineness being distributed effectively, a split contact is formed at the contact end of each single palm fiber 10, the single palm fiber 10 is required to have certain elasticity, more than one split contact at the contact end can be two, 3 or more split contacts mainly form a good grabbing effect on fibers wound on the surface of a leather roller, the contacts are arc-surface lines and contact the leather roller, and the surface of the leather roller is not damaged or scratched at the end part of the bundle of palm fibers 1.
The suction holes 3 on the flannelette shell 2 are of a spiral opening structure on the surface of the flannelette shell 2, the palm fibers 1 in spiral arrangement on the flannelette shell 2 and the suction holes 3 in spiral arrangement are uniformly arranged at intervals, the spiral type process through holes are usually provided with 6 rows or 8 rows for implanting the palm fibers 1, the suction holes 3 are orderly divided into two adjacent rows of spiral type process through holes and are uniformly distributed on two sides of the spiral type process through holes, impurities are timely sucked away when the palm fibers 1 are cleaned, and the palm fibers are prevented from falling on a cotton layer.
Claims (6)
1. The utility model provides a self-cleaning cotton roll of intelligent comber which characterized in that: the intelligent air suction device comprises a fleece roller shell (2), a palm fiber bundle (1), a fleece roller shell (4), a vent hole piece (8) and an air pipe (9), wherein the fleece roller shell is fixedly inserted into the fleece roller shell, a sealing space is formed between the outer side of the fleece roller shell and the inner side of the fleece roller shell, a plurality of the palm fibers extending out of the surface of the fleece roller shell are fixedly arranged on the surface of the fleece roller shell, an air suction hole (3) communicated with the sealing space inside the fleece roller shell is further formed on the surface of the fleece roller shell, negative pressure is communicated in the air suction hole, the air suction hole regularly adsorbs flying and short hair on a fleece roller of the combing machine to realize self-cleaning of the fleece roller, the air pipe is communicated with the sealing space in the fleece roller shell through the vent hole piece, negative pressure is formed in the air pipe, two ends of the fleece roller shell are provided with sealing covers (7), through holes extending axially are communicated with the vent hole piece, an opening-shaped air suction hole (5) is formed in the outer side wall of the fleece roller shell, an air suction hole on the fleece roller shell is opposite to the air suction hole on the fleece roller shell, and the air suction hole on the fleece roller shell is opposite to the air suction hole is in the air suction hole of the fleece roller shell, and the air suction hole is in the opposite to the air suction hole of the fleece roller shell is in the air suction hole of the air suction hole is in the air hole of the fleece roller shell, and the air hole is in the opposite to the air suction roller shell, and the air suction hole is in the air hole is opposite to the air between the air roller shell and the air roller shell.
2. Self-cleaning fleece roller of an intelligent comber according to claim 1, characterized in that: the air vent piece is of a T-shaped structure, one end of the air vent piece is of a closed end, a step structure matched with a groove on the separating roller pressure saddle combining piece is arranged on the outer side of the closed end, the other two ends of the air vent piece are air vent ends, one air vent end of the air vent piece penetrates through a through hole in the sealing cover to be communicated with a through hole in the flannelette roller shell, and the other air vent end of the air vent piece is communicated with an air pipe.
3. Self-cleaning fleece roller of an intelligent comber according to claim 1, characterized in that: the upper bundles of palm fibers of the flannelette roller shell are spirally arranged, and the outer side part of the flannelette roller shell, which is leaked out, extends along the radial direction of the flannelette roller shell.
4. A self-cleaning fleece roller of an intelligent comber according to claim 1 or 3, characterized in that: the shell of the knitting roller is provided with a spiral linear process through hole, the palm fiber bundle is fixedly implanted into the spiral linear process through hole, and one end of the palm fiber bundle with a contact is exposed out of the shell of the knitting roller for a set length.
5. Self-cleaning fleece roller for intelligent comber according to claim 4, characterized in that: each bundle of palm fibers comprises 60-100 single palm fibers (10) with fineness effectively distributed, and split contacts are formed at the contact ends of the single palm fibers.
6. A self-cleaning fleece roller for an intelligent combing machine according to claim 3, wherein: the palm fibers of the bundles which are spirally arranged on the shell of the knitting roller and the air suction holes which are spirally arranged are uniformly arranged at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710156267.3A CN106676682B (en) | 2017-03-16 | 2017-03-16 | Self-cleaning cotton roll of intelligent comber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710156267.3A CN106676682B (en) | 2017-03-16 | 2017-03-16 | Self-cleaning cotton roll of intelligent comber |
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| Publication Number | Publication Date |
|---|---|
| CN106676682A CN106676682A (en) | 2017-05-17 |
| CN106676682B true CN106676682B (en) | 2023-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710156267.3A Active CN106676682B (en) | 2017-03-16 | 2017-03-16 | Self-cleaning cotton roll of intelligent comber |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110863274A (en) * | 2019-12-20 | 2020-03-06 | 无锡凡琉智能科技有限公司 | Cleaning device for textile drawing frame |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2934797A (en) * | 1957-05-01 | 1960-05-03 | Ideal Ind | Suction clearer for textile rolls and method |
| JP2009013550A (en) * | 2007-07-09 | 2009-01-22 | Murata Mach Ltd | Cleaner for draft rollers, draft device, and textile machine |
| CN103147134B (en) * | 2013-03-28 | 2016-02-10 | 李通 | The efficient cotton ginning machinery of anti-resorption |
| CN103290665B (en) * | 2013-06-27 | 2015-07-29 | 江苏银桥纺织科技有限公司 | A kind of textile fabric clearer |
| CN103603090A (en) * | 2013-09-04 | 2014-02-26 | 陕西宝成航空精密制造股份有限公司 | Spiral cleaning roller for combing machine |
| CH710260A2 (en) * | 2014-10-16 | 2016-04-29 | Rieter Ag Maschf | Comber. |
| CN204365613U (en) * | 2014-12-08 | 2015-06-03 | 昆山市周庄镇黎明印刷厂 | A kind of brush device |
| CN106120030A (en) * | 2016-08-24 | 2016-11-16 | 经纬纺织机械股份有限公司 | Combing machine clearer |
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