CN106673668A - 一种氮化硅陶瓷及其制备方法 - Google Patents

一种氮化硅陶瓷及其制备方法 Download PDF

Info

Publication number
CN106673668A
CN106673668A CN201611151978.3A CN201611151978A CN106673668A CN 106673668 A CN106673668 A CN 106673668A CN 201611151978 A CN201611151978 A CN 201611151978A CN 106673668 A CN106673668 A CN 106673668A
Authority
CN
China
Prior art keywords
parts
silicon nitride
silicon
nitride ceramic
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611151978.3A
Other languages
English (en)
Inventor
徐叶新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yixing Well Technology Co Ltd
Original Assignee
Yixing Well Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yixing Well Technology Co Ltd filed Critical Yixing Well Technology Co Ltd
Priority to CN201611151978.3A priority Critical patent/CN106673668A/zh
Publication of CN106673668A publication Critical patent/CN106673668A/zh
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/428Silicon

Abstract

本发明公开了一种氮化硅陶瓷,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。同时,本发明还公开了上述氮化硅陶瓷的制备方法。本发明与传统技术相比,通过对原料进行筛选,不带入任何重金属离子,从而保证烧制温度能够控制1400℃以下,节约了能源和生产成本。

Description

一种氮化硅陶瓷及其制备方法
技术领域
本发明属于高性能功能陶瓷制造领域,具体涉及一种氮化硅陶瓷及其制备方法。
背景技术
氮化硅陶瓷热膨胀系数低、导热率高,故其耐热冲击性极佳,而且比钢和工程超耐热合金钢轻得多,因此在耐火材料领域越来越受到青睐。传统的氮化硅陶瓷含有一定量的重金属元素(如镍、锡等),这影响了烧制时的温度控制,需要将温度控制在一个高位(大于1500℃)才能使陶瓷在烧制时完全液态化,从而保证陶瓷的理化性质达到预期。
发明内容
发明目的:本发明的目的在于针对现有技术的不足,提供一种氮化硅陶瓷。
本发明的另一目的在于提供上述氮化硅陶瓷的制备方法。
技术方案:为了达到上述发明目的,本发明具体是这样来完成的:一种氮化硅陶瓷,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。
其中,所述添加剂为由高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合,所述高岭土、膨润土、石英石的细度均在100目以内。
一种制备氮化硅陶瓷的方法,将各原料按配比混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时。
有益效果:本发明与传统技术相比,通过对原料进行筛选,不带入任何重金属离子,从而保证烧制温度能够控制1400℃以下,节约了能源和生产成本。
具体实施方式
实施例1:
取重量份数为40份的硅、30份的二氧化硅、80份的氮化硅、10份的氧化铝、10份的氧化镁、30份的氧化锆和10份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例2:
取重量份数为60份的硅、40份的二氧化硅、120份的氮化硅、20份的氧化铝、20份的氧化镁、50份的氧化锆和15份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例3:
取重量份数为50份的硅、35份的二氧化硅、100份的氮化硅、15份的氧化铝、15份的氧化镁、40份的氧化锆和10份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例4:
取重量份数为45份的硅、40份的二氧化硅、110份的氮化硅、20份的氧化铝、10份的氧化镁、35份的氧化锆和13份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例5:
取重量份数为55份的硅、30份的二氧化硅、90份的氮化硅、10份的氧化铝、20份的氧化镁、45份的氧化锆和12份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。

Claims (4)

1.一种氮化硅陶瓷,其特征在于,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。
2.根据权利要求1所述的氮化硅陶瓷,其特征在于,所述添加剂为由高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
3.根据权利要求2所述的氮化硅陶瓷,其特征在于,所述高岭土、膨润土、石英石的细度均在100目以内。
4.一种制备氮化硅陶瓷的方法,其特征在于,将各原料按配比混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时。
CN201611151978.3A 2016-12-14 2016-12-14 一种氮化硅陶瓷及其制备方法 Pending CN106673668A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611151978.3A CN106673668A (zh) 2016-12-14 2016-12-14 一种氮化硅陶瓷及其制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611151978.3A CN106673668A (zh) 2016-12-14 2016-12-14 一种氮化硅陶瓷及其制备方法

Publications (1)

Publication Number Publication Date
CN106673668A true CN106673668A (zh) 2017-05-17

Family

ID=58869458

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611151978.3A Pending CN106673668A (zh) 2016-12-14 2016-12-14 一种氮化硅陶瓷及其制备方法

Country Status (1)

Country Link
CN (1) CN106673668A (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840663A (zh) * 2017-12-23 2018-03-27 洛阳名力科技开发有限公司 一种氮化硅陶瓷
CN108276009A (zh) * 2018-01-24 2018-07-13 合肥铭佑高温技术有限公司 一种高温耐火材料及制备方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475393A (zh) * 2009-01-21 2009-07-08 北京中材人工晶体有限公司 用于连接氮化硅陶瓷的组合物及方法
CN105016738A (zh) * 2014-04-30 2015-11-04 广东工业大学 氮化硅陶瓷及其制备方法
CN105541341A (zh) * 2016-01-12 2016-05-04 河北高富氮化硅材料有限公司 一种添加复合助剂制备高致密度氮化硅陶瓷的方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475393A (zh) * 2009-01-21 2009-07-08 北京中材人工晶体有限公司 用于连接氮化硅陶瓷的组合物及方法
CN105016738A (zh) * 2014-04-30 2015-11-04 广东工业大学 氮化硅陶瓷及其制备方法
CN105541341A (zh) * 2016-01-12 2016-05-04 河北高富氮化硅材料有限公司 一种添加复合助剂制备高致密度氮化硅陶瓷的方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840663A (zh) * 2017-12-23 2018-03-27 洛阳名力科技开发有限公司 一种氮化硅陶瓷
CN108276009A (zh) * 2018-01-24 2018-07-13 合肥铭佑高温技术有限公司 一种高温耐火材料及制备方法

Similar Documents

Publication Publication Date Title
CN101565323B (zh) 一种含氧化铝微晶玻璃复合材料制备方法
CN103589201B (zh) 高发射率红外节能辐射涂料及其制备方法
CN102775163A (zh) 一种碳化硅-堇青石复相陶瓷窑具及其制备方法
CN107226682A (zh) 一种高温耐火陶瓷及其制备方法
CN105801064A (zh) 一种轻质隔热保温砖的制备工艺
CN105801133A (zh) 一种轻质隔热保温砖
CN104944979A (zh) 回转窑用耐火砖的制备方法
CN102765949B (zh) 一种堇青石轻质浇注料及其制备方法
CN102786300B (zh) 一种辐射热强化吸收剂及其制备方法
CN102765950B (zh) 一种堇青石轻质耐火砖及其制备方法
CN104291743A (zh) 一种陶瓷砖粘结砂浆及其制备方法
CN103896605B (zh) 一种用蓝晶石合成堇青石-莫来石复合材料的方法
CN106336227B (zh) 一种矿产废弃物耐火材料及其制备工艺
CN106673668A (zh) 一种氮化硅陶瓷及其制备方法
JP5867734B2 (ja) β−2CaO・SiO2の製造方法
CN104177070A (zh) 微晶锆铝复合磨介的制备方法
JP2013510785A (ja) ポルトランドセメントクリンカにおけるカルシウムサルフォアルミネート鉱物の2次的な合成方法
CN102633494A (zh) 一种宽波段内具有高红外辐射率的粉体材料及其制备方法
CN105036167A (zh) 一种六铝酸钙及其制备方法
CN104876603A (zh) 隔热耐火砖的制备方法
CN104387096A (zh) 一种冶炼钢包用刚玉尖晶石不烧砖及其制备方法
CN107556009B (zh) 耐火砖及其制备方法
CN102924089A (zh) 一种用粉煤灰和高岭土制备β-Sialon陶瓷粉体的方法
JP2014037327A (ja) 低熱膨張断熱キャスタブル
CN106316426B (zh) 一种抗断裂耐火材料及其制备工艺

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170517