CN106673668A - 一种氮化硅陶瓷及其制备方法 - Google Patents
一种氮化硅陶瓷及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种氮化硅陶瓷,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。同时,本发明还公开了上述氮化硅陶瓷的制备方法。本发明与传统技术相比,通过对原料进行筛选,不带入任何重金属离子,从而保证烧制温度能够控制1400℃以下,节约了能源和生产成本。
Description
技术领域
本发明属于高性能功能陶瓷制造领域,具体涉及一种氮化硅陶瓷及其制备方法。
背景技术
氮化硅陶瓷热膨胀系数低、导热率高,故其耐热冲击性极佳,而且比钢和工程超耐热合金钢轻得多,因此在耐火材料领域越来越受到青睐。传统的氮化硅陶瓷含有一定量的重金属元素(如镍、锡等),这影响了烧制时的温度控制,需要将温度控制在一个高位(大于1500℃)才能使陶瓷在烧制时完全液态化,从而保证陶瓷的理化性质达到预期。
发明内容
发明目的:本发明的目的在于针对现有技术的不足,提供一种氮化硅陶瓷。
本发明的另一目的在于提供上述氮化硅陶瓷的制备方法。
技术方案:为了达到上述发明目的,本发明具体是这样来完成的:一种氮化硅陶瓷,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。
其中,所述添加剂为由高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合,所述高岭土、膨润土、石英石的细度均在100目以内。
一种制备氮化硅陶瓷的方法,将各原料按配比混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时。
有益效果:本发明与传统技术相比,通过对原料进行筛选,不带入任何重金属离子,从而保证烧制温度能够控制1400℃以下,节约了能源和生产成本。
具体实施方式
实施例1:
取重量份数为40份的硅、30份的二氧化硅、80份的氮化硅、10份的氧化铝、10份的氧化镁、30份的氧化锆和10份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例2:
取重量份数为60份的硅、40份的二氧化硅、120份的氮化硅、20份的氧化铝、20份的氧化镁、50份的氧化锆和15份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例3:
取重量份数为50份的硅、35份的二氧化硅、100份的氮化硅、15份的氧化铝、15份的氧化镁、40份的氧化锆和10份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例4:
取重量份数为45份的硅、40份的二氧化硅、110份的氮化硅、20份的氧化铝、10份的氧化镁、35份的氧化锆和13份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
实施例5:
取重量份数为55份的硅、30份的二氧化硅、90份的氮化硅、10份的氧化铝、20份的氧化镁、45份的氧化锆和12份的添加剂混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时;所述高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
Claims (4)
1.一种氮化硅陶瓷,其特征在于,包括以下重量份数的组分:40~60份的硅、30~40份的二氧化硅、80~120份的氮化硅、10~20份的氧化铝、10~20份的氧化镁、30~50份的氧化锆和10~15份的添加剂。
2.根据权利要求1所述的氮化硅陶瓷,其特征在于,所述添加剂为由高岭土、膨润土、石英石和水按重量比3:2:2:1搅拌混合。
3.根据权利要求2所述的氮化硅陶瓷,其特征在于,所述高岭土、膨润土、石英石的细度均在100目以内。
4.一种制备氮化硅陶瓷的方法,其特征在于,将各原料按配比混合,室温下搅拌30~40分钟,1~2天晾干,后送进窑炉在1200~1400℃下烧制24~36小时。
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Cited By (2)
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CN107840663A (zh) * | 2017-12-23 | 2018-03-27 | 洛阳名力科技开发有限公司 | 一种氮化硅陶瓷 |
CN108276009A (zh) * | 2018-01-24 | 2018-07-13 | 合肥铭佑高温技术有限公司 | 一种高温耐火材料及制备方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101475393A (zh) * | 2009-01-21 | 2009-07-08 | 北京中材人工晶体有限公司 | 用于连接氮化硅陶瓷的组合物及方法 |
CN105016738A (zh) * | 2014-04-30 | 2015-11-04 | 广东工业大学 | 氮化硅陶瓷及其制备方法 |
CN105541341A (zh) * | 2016-01-12 | 2016-05-04 | 河北高富氮化硅材料有限公司 | 一种添加复合助剂制备高致密度氮化硅陶瓷的方法 |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN101475393A (zh) * | 2009-01-21 | 2009-07-08 | 北京中材人工晶体有限公司 | 用于连接氮化硅陶瓷的组合物及方法 |
CN105016738A (zh) * | 2014-04-30 | 2015-11-04 | 广东工业大学 | 氮化硅陶瓷及其制备方法 |
CN105541341A (zh) * | 2016-01-12 | 2016-05-04 | 河北高富氮化硅材料有限公司 | 一种添加复合助剂制备高致密度氮化硅陶瓷的方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107840663A (zh) * | 2017-12-23 | 2018-03-27 | 洛阳名力科技开发有限公司 | 一种氮化硅陶瓷 |
CN108276009A (zh) * | 2018-01-24 | 2018-07-13 | 合肥铭佑高温技术有限公司 | 一种高温耐火材料及制备方法 |
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