CN106670646B - Two-way laser welds system - Google Patents

Two-way laser welds system Download PDF

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Publication number
CN106670646B
CN106670646B CN201611143812.7A CN201611143812A CN106670646B CN 106670646 B CN106670646 B CN 106670646B CN 201611143812 A CN201611143812 A CN 201611143812A CN 106670646 B CN106670646 B CN 106670646B
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China
Prior art keywords
handgrip
weldment
laser head
ground
gear
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CN201611143812.7A
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CN106670646A (en
Inventor
董春雨
吴云华
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Nanjing Easton Precision Equipment Co.,Ltd.
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Jiangsu Pangu Robot Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The present invention provides a kind of two-way laser weldering system, and it includes the first steel structure, laser head, the first work table, the second work table and control device which, which welds system,;First steel structure has laser head walking axle parallel to the ground;Laser head is configured to move along laser head walking axle;One reference line is set in the midpoint of laser head walking axle, the reference line is vertical with laser head walking axle, parallel to the ground;Across reference line and plane perpendicular to the ground is defined as the second datum level;Second work table is identical as the first work table structure, and the first work table is symmetrically placed relative to the second datum level with the second work table.The two-way laser welds system and provides two work tables, and when one of work table completes welding sequence, another work table completes lower part and piece uploading process, so that laser head is in fully loaded working condition, realizes double production capacity.

Description

Two-way laser welds system
Technical field
The present invention relates to Laser Welding fields, weld system and two-way operation method in particular to a kind of two-way laser.
Background technique
Laser welding is one of the importance of Materialbearbeitung mit Laserlicht technical application.It is mainly used for the 1970s welding Thin-walled material and low speed welding, welding process category heat-conduction-type, i.e. laser emission heat workpiece surface, and surface heat is passed by heat The internal diffusion of guiding melts workpiece by parameters such as width, energy, peak power and the repetition rates of control laser pulse, Form specific molten bath.The laser beam intensity that Laser Welding issues is high, and local temperature is high, once accident occurs, caused by damage very Seriously, in addition, the weldment for being related to welding sequence is heavier, manually contraposition splicing is time-consuming long, and production capacity is low, therefore generallys use certainly Piece uploading component, automatic welding component and automatic piece unloading component are moved to realize welding production.
Even with automated production, since weldment piece uploading, lower part and welding process successively carry out, for example, weldering When part piece uploading, laser head is in standby, and this situation significantly causes the significant wastage of production capacity.
Summary of the invention
It is an object of that present invention to provide a kind of two-way laser weldering system and two-way operation method, two-way laser weldering system is mentioned For two work tables, when one of work table completes welding sequence, another work table completes lower part and piece uploading work Sequence realizes double production capacity so that laser head is in fully loaded working condition.
The two-way laser welds automation of the system in addition to can be realized entire welding process, improves except production capacity, can be with Accident rate is reduced, guarantees the safety of personnel and equipment.
To reach above-mentioned purpose, the present invention proposes a kind of two-way laser weldering system, which welds system and be used for the One weldment and the second weldment weld together, and the two-way laser weldering system includes the first steel structure, laser head, the first working machine Platform, the second work table and control device;
The first steel structure includes:
First laser head walking shaft supporting frame comprising it is vertically arranged the first column, the second column on the ground, and Set up the first crossbeam for being connected to the first column top Yu the second column top, wherein deposit between the first column and the second column In gap, and the first column is identical as the height of the second column in the vertical direction, and first crossbeam is parallel to the ground;
Second laser head walking shaft supporting frame comprising it is vertically arranged third column, the 4th column on the ground, and Set up the second cross beam for being connected to third column top Yu the 4th column top, wherein deposit between third column and the 4th column In gap, and third column, the height of the 4th column in the vertical direction are identical, and second cross beam is parallel to the ground, second cross beam It is parallel to each other with first crossbeam and terrain clearance is identical;
Laser head walking axle, one end are vertically installed on the first crossbeam, and the other end is vertically installed at described On second cross beam, the laser head walking axle is parallel to the ground;
The laser head is mounted in the laser head walking axle, is configured to move along laser head walking axle;
One reference line is set in the midpoint of the laser head walking axle, the reference line and the laser head walking axle are hung down Directly, parallel to the ground;
Across the laser head walking axle shaft centre line and plane perpendicular to the ground be defined as the first datum level;
Across the reference line and plane perpendicular to the ground is defined as the second datum level;
First work table is located at one end that the laser head walking axle closes on first crossbeam, second working machine Platform is located at one end that the laser head walking axle closes on second cross beam;
First work table includes for the first weldment and the contraposition of the second weldment to be stitched together and implement to weld Workbench, two piece uploading components for distinguishing the first weldment of automatic piece supplying and the second weldment, and for automatic piece unloading Lower part component;
The workbench is located at immediately below the laser head walking axle;
Described two piece uploading components are symmetrically placed relative to first datum level;
Second work table is identical as the first work table structure, and first work table and the second work It is symmetrically placed relative to second datum level to make board;
First work table is connect with the control device, is configured to welding in response to the laser head Weldment on two work tables is moved away from soldered weldment on the first work table, the first weldment of automatic piece supplying and the second weldering Part and the contraposition for completing the first weldment and the second weldment send the first work table weldment with regard to bit instruction to control device;
First work table is further configured to complete in response to weldment welding disposed thereon, sends the first working machine Platform welding completes instruction to control device;
Second work table is connect with the control device, is configured to welding in response to the laser head Weldment on one work table is moved away from soldered weldment on the second work table, the first weldment of automatic piece supplying and the second weldering Part and the contraposition for completing the first weldment and the second weldment send the second work table weldment with regard to bit instruction to control device;
Second work table is further configured to complete in response to weldment welding disposed thereon, sends the second working machine Platform welding completes instruction to control device;
The control device is connect with the laser head, is configured to refer in place in response to the first work table weldment simultaneously It enables and instruction is completed in the welding of the second work table, control laser head moves to above the first work table, and complete in moving process The welding of weldment on pairs of first work table.
The control device is further configured to simultaneously in response to the second work table weldment with regard to bit instruction and the first working machine Instruction is completed in platform welding, and control laser head moves to above the second work table, and completes in moving process to the second working machine The welding of weldment on platform.
The present invention also provides a kind of two-way operation methods using aforementioned two-way laser weldering system, comprising:
Step 1, system are opened;
Two piece uploading components of the first work table are respectively by the first weldment and the second weldment from the piece uploading material at respective place Case moves to corresponding alignment table and completes pre-determined bit, then the first weldment for completing pre-determined bit and the second weldment are moved to the first work The workbench for making board completes contraposition splicing;
Step 2, laser head move to above the first work table, complete the welding of weldment on the first work table, the first work Make board and sends the welding completion instruction of the first work table;
While laser head completes weldment welding on the first work table, two piece uploading components point of the second work table The first weldment and the second weldment are not moved into corresponding alignment table from the piece uploading hopper at respective place and complete pre-determined bit, then will The workbench that the first weldment and the second weldment for completing pre-determined bit move to the second work table completes contraposition splicing, sends the second work Make board with regard to bit instruction to control device;
Step 3, control device respond the welding of the first workbench simultaneously and complete instruction and the second work table with regard to bit instruction, control Laser head processed moves to one end that laser head walking axle closes on first laser head walking shaft supporting frame, makes laser head from the end to another End is moved, and the welding of weldment on the first work table is completed in moving process, and the first work table issues the first working machine Instruction is completed in platform welding;
While laser head completes weldment welding on the first work table, the second work table is successively grasped as follows Make:
Weldment soldered on second work table is moved to lower part hopper from workbench by lower part component;
First weldment and the second weldment are moved to respective correspondence from the piece uploading hopper at respective place respectively by two piece uploading components Alignment table complete pre-determined bit;
The first weldment for completing pre-determined bit and the second weldment are moved into workbench again and complete contraposition splicing;
The second work table is sent with regard to bit instruction to control device;
Step 4, control device respond the welding of the first workbench simultaneously and complete instruction and the second work table with regard to bit instruction, control Laser head processed moves to one end that laser head walking axle closes on second laser head walking shaft supporting frame, mobile from the end to the other end, And the welding of weldment on the second work table is completed in moving process, it sends the welding completion instruction of the second workbench and is filled to control It sets;
While laser head completes weldment welding on the second work table, the first work table is successively grasped as follows Make:
Weldment soldered on first work table is moved to lower part hopper from workbench by lower part component;
First weldment and the second weldment are moved to respective correspondence from the piece uploading hopper at respective place respectively by two piece uploading components Alignment table complete pre-determined bit;
The first weldment for completing pre-determined bit and the second weldment are moved into workbench again and complete contraposition splicing;
The first work table is sent with regard to bit instruction to control device;
Step 5 repeats above step 4-5, until completing entire welding production;
System is closed.
By the above technical solution of the present invention, compared with existing, significant beneficial effect is:
1, so that laser head is in fully loaded working condition, realize double production capacity.
2, accident rate is reduced, guarantees personnel and equipment safety.
It should be appreciated that as long as aforementioned concepts and all combinations additionally conceived described in greater detail below are at this It can be viewed as a part of the subject matter of the disclosure in the case that the design of sample is not conflicting.In addition, required guarantor All combinations of the theme of shield are considered as a part of the subject matter of the disclosure.
Can be more fully appreciated from the following description in conjunction with attached drawing present invention teach that the foregoing and other aspects, reality Apply example and feature.The features and/or benefits of other additional aspects such as illustrative embodiments of the invention will be below Description in it is obvious, or learnt in practice by the specific embodiment instructed according to the present invention.
Detailed description of the invention
Attached drawing is not intended to drawn to scale.In the accompanying drawings, identical or nearly identical group each of is shown in each figure It can be indicated by the same numeral at part.For clarity, in each figure, not each component part is labeled. Now, example will be passed through and the embodiments of various aspects of the invention is described in reference to the drawings, in which:
Fig. 1 is the structural schematic diagram of two-way laser weldering system of the invention.
Fig. 2 is the structural schematic diagram of the first work table of the invention.
Fig. 3 is the structural schematic diagram of piece uploading handgrip of the invention.
Fig. 4 is the structural schematic diagram of fine positioning handgrip of the invention.
Fig. 5 is the structural schematic diagram of laser head of the invention.
Fig. 6 is the structural schematic diagram of pickup handgrip and lower part platform of the invention.
Fig. 7 is the structural schematic diagram of lower part handgrip of the invention.
Fig. 8 is the structural schematic diagram of alignment table of the invention.
Fig. 9 is the structural schematic diagram of workbench of the invention.
Specific embodiment
In order to better understand the technical content of the present invention, special to lift specific embodiment and institute's accompanying drawings is cooperated to be described as follows.
Various aspects with reference to the accompanying drawings to describe the present invention in the disclosure, shown in the drawings of the embodiment of many explanations. It is not intended to cover all aspects of the invention for embodiment of the disclosure.It should be appreciated that a variety of designs and reality presented hereinbefore Those of apply example, and describe in more detail below design and embodiment can in many ways in any one come it is real It applies, this is because conception and embodiment disclosed in this invention are not limited to any embodiment.In addition, disclosed by the invention one A little aspects can be used alone, or otherwise any appropriately combined use with disclosed by the invention.
In conjunction with Fig. 1, the present invention provides a kind of two-way laser weldering system, and laser head is mounted on sharp by two-way laser weldering system In bare headed walking axle, and laser head is configured to move back and forth along laser head walking axle, and laser head and control device connect It connects, mobile and transmitting laser is realized according to the control instruction of control device.It is respectively arranged below at the both ends of laser head walking axle There are two work table, when one of work table completes welding sequence, another work table completes lower part and piece uploading work Sequence realizes double production capacity so that laser head is in fully loaded working condition.
For ease of description, the two work tables are defined as the first work table and the second working machine by us respectively Platform will need the weldment welded together to be defined as the first weldment and the second weldment respectively, which welds the work of system Method includes:
Step 1, system are opened;
Two piece uploading components of the first work table are respectively by the first weldment and the second weldment from the piece uploading material at respective place Case moves to corresponding alignment table and completes pre-determined bit, then the first weldment for completing pre-determined bit and the second weldment are moved to the first work The workbench for making board completes contraposition splicing;
Step 2, laser head move to above the first work table, complete the welding of weldment on the first work table, the first work Make board and sends the welding completion instruction of the first work table;
While laser head completes weldment welding on the first work table, two piece uploading components point of the second work table The first weldment and the second weldment are not moved into corresponding alignment table from the piece uploading hopper at respective place and complete pre-determined bit, then will The workbench that the first weldment and the second weldment for completing pre-determined bit move to the second work table completes contraposition splicing, sends the second work Make board with regard to bit instruction to control device;
Step 3, control device respond the welding of the first workbench simultaneously and complete instruction and the second work table with regard to bit instruction, control Laser head processed moves to one end that laser head walking axle closes on first laser head walking shaft supporting frame, makes laser head from the end to another End is moved, and the welding of weldment on the first work table is completed in moving process, and the first work table issues the first working machine Instruction is completed in platform welding;
While laser head completes weldment welding on the first work table, the second work table is successively grasped as follows Make:
Weldment soldered on second work table is moved to lower part hopper from workbench by lower part component;
First weldment and the second weldment are moved to respective correspondence from the piece uploading hopper at respective place respectively by two piece uploading components Alignment table complete pre-determined bit;
The first weldment for completing pre-determined bit and the second weldment are moved into workbench again and complete contraposition splicing;
The second work table is sent with regard to bit instruction to control device;
Step 4, control device respond the welding of the first workbench simultaneously and complete instruction and the second work table with regard to bit instruction, control Laser head processed moves to one end that laser head walking axle closes on second laser head walking shaft supporting frame, mobile from the end to the other end, And the welding of weldment on the second work table is completed in moving process, it sends the welding completion instruction of the second workbench and is filled to control It sets;
While laser head completes weldment welding on the second work table, the first work table is successively grasped as follows Make:
Weldment soldered on first work table is moved to lower part hopper from workbench by lower part component;
First weldment and the second weldment are moved to respective correspondence from the piece uploading hopper at respective place respectively by two piece uploading components Alignment table complete pre-determined bit;
The first weldment for completing pre-determined bit and the second weldment are moved into workbench again and complete contraposition splicing;
The first work table is sent with regard to bit instruction to control device;
Step 5 repeats above step 4-5, until completing entire welding production;
System is closed.
Through the above steps, laser head is constantly in fully loaded working condition after system boot, and production capacity, which is in, maximizes shape State.
The structure of two-way laser weldering various parts and the work of each production stage are described in detail below with reference to diagram Principle.
In conjunction with Fig. 1, the first steel structure is set on the ground first, the first steel structure has a laser head walking axle and is supported on Laser head walking shaft supporting frame below the laser head walking axle both ends, wherein laser head walking axle is parallel to the ground, each to swash Shaven head walking shaft supporting frame include the contour column of two settings perpendicular to the ground and one be erected at two column tops and Crossbeam parallel to the ground, laser head walking axle are secured on this two crossbeams, and the two of each laser head walking shaft supporting frame There are gap between column, which is used as lower part channel, therefore the gap should be not less than the weldment after welding Width.
Laser head is mounted in laser head walking axle, is configured to move along laser head walking axle, laser head is configured to It is controlled by control device and issues laser, therefore its travel path is exactly the formation path of weld seam.
Overall structure for ease of description, we are provided with two datum levels, wherein across the laser head walking axle Shaft centre line and plane perpendicular to the ground is defined as the first datum level;It is arranged in the midpoint of the laser head walking axle One reference line, the reference line is vertical with the laser head walking axle, parallel to the ground, passes through the reference line and hangs down with ground Straight plane is defined as the second datum level.
Aforementioned first operational board and the second work table are arranged below laser head walking axle, and the two is relative to the second base Quasi- face is symmetrically placed, and the structure of the first work table and the second work table can be identical or not identical, but two works The weld seam for making board forms path and is necessarily arranged in immediately below laser head walking axle.
Generally for production process is simplified, also for the maintenance management for being convenient for equipment, the first work table and the second work It is identical and symmetrically placed relative to the second datum level that board is configured to structure.First work table includes for by the first weldment It is stitched together with the contraposition of the second weldment and implements the workbench of welding, for distinguishing the first weldment of automatic piece supplying and the second weldment Two piece uploading components, and the lower part component for automatic piece unloading.Workbench is located at immediately below laser head walking axle, on two Part modular construction is identical, and symmetrically placed relative to the first datum level.
As previously mentioned, the second work table carries out a new round welding when laser head moves to welding above the first work table Preparation, preparation include: lower part component will completed on the second work table welding weldment from workbench move To lower part hopper, the first weldment, the second weldment are moved to alignment table from the piece uploading hopper at respective place and completed by piece uploading component respectively Pre-determined bit, and the first weldment and the second weldment is made to complete contraposition splicing on the table.Weldment welds on the first work table After the completion of connecing, laser head, which is moved at once above the second work table, to be continued to weld, and the first work table continues to execute welding at this time Preparation so realizes the fully loaded work of laser head, realizes that production capacity maximizes production.
Piece uploading component includes for storing the piece uploading hopper of unwelded weldment, the alignment table for being pre-positioned weldment, being used for Weldment is moved into the piece uploading handgrip of alignment table from piece uploading hopper, is used to grab weldment from the fine positioning that alignment table moves to workbench Hand, and the second steel structure for assisting piece uploading handgrip, fine positioning handgrip mobile.
The second steel structure includes piece uploading handgrip walking axle column and piece uploading handgrip walking axle, wherein handgrip walking axle is vertical Column is vertically fixed on ground;Piece uploading handgrip walking axle is parallel to ground, and one end is vertically fixed on the piece uploading handgrip On walking axle column, the other end is vertically fixed in the laser head walking axle.
Piece uploading hopper is placed on the ground, and is used as placing the weldment not yet welded, weldment, which stacks, to be placed, piece uploading hopper four Multiple magnetism are arranged week to say good-bye device, has gap between the weldment for placing overlapping, reduces the adsorption capacity between adjacent weldment.
Since a welding process is related to two kinds of weldments, piece uploading component above-mentioned at least needs to prepare 2 sets, this two Set piece uploading component is symmetrically placed in workbench two sides on the basis of the first datum level, specific size and specification setting with weldment Subject to matching, such as the biggish alignment table of area, piece uploading hopper and the bigger piece uploading handgrip of suction, essence can be used in biggish weldment Position handgrip.
For two sets, in continuous production process, the weldment on workbench is removed after completing welding, and distribution is placed on two On alignment table and the weldment that has been pre-positioned is moved on workbench at once and is welded, and two piece uploading handgrips are again respectively from each New weldment is grabbed from the piece uploading hopper of side, is transferred on two alignment tables and is pre-positioned respectively, prepares next round weldering It delivers a child production, so that the utilization rate of laser head greatly improved, improves production efficiency.
In view of the diversity of weldment size, we adjust the position of magnetic device of saying good-bye using following two mode.
As a kind of mode of the magnetic device position of saying good-bye of adjustment, multiple grooves, each groove is arranged in the edge of piece uploading hopper Inside it is fixedly installed a guide rail for extending perpendicularly to side corresponding to the groove, magnetism device of saying good-bye is vertically installed at guide rail On, magnetism device of saying good-bye is moved along guide rail, to adapt to various sizes of weldment.
As the mode of the magnetic device position of saying good-bye of another adjustment, multiple holes, magnetic is arranged in the distribution of piece uploading hopper upper surface Property device of saying good-bye be removably mounted in multiple hole, by select different holes so that magnetism is said good-bye device adapt to it is different The weldment of size.
The bottom end of piece uploading handgrip is equipped with several suckers, adjusts the adsorbed state of sucker by cylinder to grab or unclamp Weldment.Since weldment is stacked in piece uploading hopper, in order to which piece uploading handgrip successfully can successively grab weldment, piece uploading handgrip is set Being set to can move on the direction perpendicular to ground;In addition, since piece uploading hopper is usually located at alignment table side, piece uploading Handgrip is also configured to can be mobile in the direction on ground in level, i.e., moves horizontally along piece uploading handgrip walking axle.
Piece uploading handgrip realizes that the horizontal mode mobile in ground direction is as follows:
Piece uploading handgrip walking axle is provided with the first rack gear on side upward, and piece uploading handgrip is fixedly mounted on the first support frame On, it is also fixedly installed with first gear and first motor on the first support frame, we are by being engaged on the first tooth for first gear For mode on item so that piece uploading handgrip is mounted in piece uploading handgrip walking axle, first gear is arranged to the drive in first motor Dynamic the first rack gear of lower edge is mobile, so that piece uploading handgrip can be moved along piece uploading handgrip walking axle.
Piece uploading handgrip is realized as follows perpendicular to the mobile mode in ground direction:
Aforementioned first support frame is by the first connecting plate parallel to the ground and is vertically disposed at the first one end of the connection board Second connecting plate is constituted, and piece uploading handgrip is mounted on the second connecting plate by way of another group of rack and pinion engagement, specifically, It is fixedly installed the second rack gear on the cantilever of piece uploading handgrip, the second rack gear extends perpendicularly to ground, on the second connecting plate It is additionally provided with second gear and the second motor for driving second gear, second gear is engaged on the second rack gear, the Two motor driven second gears rotation, since the first support frame is fixed in piece uploading handgrip walking axle, in relative to force Under effect, the second rack gear carries piece uploading handgrip and moves along the direction perpendicular to ground.
Fine positioning handgrip is similar with piece uploading handgrip along the move mode of piece uploading handgrip walking axle, but fine positioning handgrip is set At may only translate, therefore a set of motor gear is only needed to configure, the gear is made to be engaged on the first rack gear as first gear On, which carries fine positioning handgrip and translates along piece uploading handgrip walking axle under corresponding motor driven.
In view of the compactedness of process, weldment first completes pre-determined bit usually on alignment table, then is moved to complete on workbench At the contraposition with another weldment.In order to complete the pre-determined bit of weldment, we are mutually perpendicular provided with two on alignment table Groove is embedded with direction of travel linear type driving mechanism parallel to the ground, such as cylinder, linear motor in groove, wherein The direction of travel in one linear type driving mechanism movement portion is consistent with the direction of travel of laser head, another linear type driving mechanism The direction of travel in movement portion and the direction of travel of laser head are vertical, and the fixed part of two linear type driving mechanisms is respectively positioned on alignment table Side does not influence weldment and places, one pushing plate of each self-retaining in the movement portion of two linear type driving mechanisms, at the beginning of pushing plate Beginning position is respectively positioned on alignment table side, other two side corresponding with pushing plate is provided with baffle or positioning pin.It pushes Plate moves under the action of respective linear type driving mechanism, also moves the weldment being placed on alignment table, until weldering Part is adjacent to completely with two baffles or positioning pin, and weldment completes pre-determined bit.
Simultaneously as the weldment that pre-determined bit is completed also needs to be shifted on workbench, so alignment table faces with workbench Perhaps positioning pin is configured to be freely lifted baffle or fixed when being pre-positioned under the driving of cylinder to the baffle of nearly side Position pin rises, and protrudes from alignment table upper surface, and auxiliary weldment positions, and after the completion of pre-determined bit, baffle or positioning pin are fallen, and are hidden In alignment table, weldment is not influenced and is transplanted on workbench, the lifting of baffle or positioning pin is driven by the cylinder completion.In order to guarantee Pre- contraposition effect, the alignment table of two piece uploading components is not contacted with workbench or two parallel sides are configured to concordant.
It is that weldment is transferred to the splicing of the contraposition before being welded on workbench in next step after weldment aligns in advance completely. Since area of work is smaller, in order to not influence the automatic flow of entire welding process, we alignment table and workbench it Between increase a buffer table, in this way, welding weldment, welding end part be located on workbench, rest part is located at buffer table On, at this point, alignment table is vacated, the weldment of next welding is transferred to alignment table and aligns in advance, prepares next round production.
Weldment, which is transferred to workbench by alignment table, to be completed by fine positioning handgrip, for ease of description, is used for piece uploading first The piece uploading component of weldment is defined as the first piece uploading component, and the piece uploading component for the second weldment of piece uploading is defined as the second piece uploading Component, the first piece uploading component include the first piece uploading handgrip walking axle, the first piece uploading handgrip, the first fine positioning handgrip, the first centering Platform, the second piece uploading component include the second piece uploading handgrip walking axle, the second piece uploading handgrip, the second fine positioning handgrip, the second alignment table. First fine positioning handgrip is configured to move along the first piece uploading handgrip walking axle, and the second fine positioning handgrip is configured to along second Part handgrip walking axle is mobile.First piece uploading handgrip walking axle, the second piece uploading handgrip walking axle are vertically disposed at laser head walking Axis two sides, and the first piece uploading handgrip walking axle is located on the same line with the second piece uploading handgrip walking axle, the straight line and laser Head walking axle square crossing.
Since the first weldment, the second weldment complete pre-determined bit on the first alignment table, the second alignment table respectively, connect Get off and only needs to be moved to two weldments on workbench respectively by two fine positioning handgrips, allow design welds together two A end face is just spliced immediately below laser head travel path, and the laser beam for issuing laser head is radiated on end face, completes weldering It connects.
The structure of workbench and fine positioning handgrip is first introduced below:
Workbench is divided into the area Liang Geban, it is assumed that left side is the first half area, and right side is the second half area, is closed in the first half area The liftable locating rod of a row is arranged in the side in the second half area, which arranges in alignment, the rectilinear direction and laser Always, the bottom end of locating rod is fixed on the same connecting rod direction of travel of head, and connecting rod is hidden in below workbench, on connecting rod also It is connected with a cylinder, connecting rod is provided under the driving of the cylinder and goes up and down, and makes the positions stem segment being fixed on connecting rod Ground protrudes from worktable upper surface or is down in workbench completely.
In order to be completely fixed the weldment placed on the table, we are also provided with two column electromagnet on the table, electricity The direction of travel of the orientation uniform laser head of magnet is consistent, this two column electromagnet is located at the two sides of aforementioned positioning pin, Positioning pin is closed on, before completion is spliced in weldment contraposition, electromagnet does not work, and after the completion of weldment contraposition splicing, electromagnet, which is powered, to be started, Suction is generated, adsorbs weldment tightly on the table.
Fine positioning handgrip is similar with piece uploading handgrip, and bottom end is equipped with several suckers, and the absorption of sucker is adjusted by cylinder State is to grab or unclamp weldment, and in addition to this fine positioning handgrip is also provided with a liftable fixed briquetting, this is fixed Briquetting equally realizes lifting in such a way that cylinder drives, and for applying a pressure on weldment, weldment is made to be fixed on work On platform, certain lateral thrust can be born and be not subjected to displacement.At least one in two fine positioning handgrips is equipped with the fixation briquetting.
It should be appreciated that fixed briquetting may be used also other than it can realize applied force or revocation power with the mode of lifting Same purpose is realized in a manner of through overturning.
It is briefly described as follows the process that two weldments align splicing on the table, it is assumed that only the second fine positioning handgrip peace Fill fixed briquetting:
Locating rod on workbench is raised up to and partly protrudes worktable upper surface;
Second fine positioning handgrip moves to above the second alignment table, grabs the second weldment;
The the second fine positioning handgrip for carrying the second weldment is moved to above workbench, the end face that weld the second weldment will It is adjacent to locating rod;
Fixation briquetting on second fine positioning handgrip is fallen, and applies a pressure on the second weldment, keeps the second weldment solid Determine on the table;
Locating rod on workbench is fallen to workbench;
First fine positioning handgrip moves to above the first alignment table, grabs the first weldment;
The the first fine positioning handgrip for carrying the first weldment is moved to above workbench, the end face that weld the first weldment will It is adjacent to fixed the second weldment on the table;
Electromagnet, which is powered, to be started, and on the table by the first weldment, the absorption of the second weldment, prepares welding.
By above procedure, first using the positioning pin of rise as benchmark, the second weldment is set to move to setting position, by setting Second weldment is fixed on setting position by the fixation briquetting set on the second fine positioning handgrip, then on the basis of the second weldment, will First weldment moves to setting position, completes contraposition splicing, and the first weldment, the second weldment need the end face welded to be fixed on laser head On travel path.
If two fine positioning handgrips are assembled with fixed briquetting, it can be fallen after contraposition, subsidiary magnet is by two Weldment is fixed on the table, waits undesirable elements in order to avoid being subjected to displacement or cannot be adjacent in process of production.
It should be appreciated that the height of workbench, buffer table, alignment table should be identical, mobile for the ease of weldment, we are usually Several universal rolling wheels are arranged in distribution on alignment table, buffer table, and the effect of universal rolling wheel is other than the weight of carrying weldment, more It is important that assisting weldment mobile, the apex height of universal rolling wheel should be consistent, and concordant with worktable upper surface.In view of platform Scuffing in face of weldment influences, we can also be laid with felt on alignment table, buffer table.
Lower part component includes for temporarily placing the lower part platform for the weldment that welding is completed, for collecting the weldering for completing welding The lower part hopper of part is transferred to that the pickup handgrip of lower part platform, be used for will be complete for the weldment of welding being completed from workbench The lower part handgrip of lower part hopper, and the third steel for assisting lower part handgrip mobile are transferred to from lower part platform at the weldment of welding Structure.
The working method of the lower part component is as follows:
Weldment on workbench completes welding, and control device moves weldment from workbench after controlling pickup handgrip crawl weldment It send to lower part platform;
Pickup handgrip unclamps weldment, and moves to the one end of lower part platform far from workbench;
Lower part handgrip moves to right above lower part platform, moves on to weldment right above lower part hopper from lower part platform after grabbing weldment;
Lower part handgrip drops to setting height, unclamps weldment, weldment is put into lower part hopper.
The lower part component is briefly described from structure below.
Lower part platform one end adjacent with workbench is provided with pickup handgrip, and the 4th rack gear, the 4th tooth are provided on lower part platform The extending direction of item is consistent with laser head direction of travel, pickup handgrip by the 5th gear be engaged on the mode on the 4th rack gear with It is mounted on the 4th rack gear, the 5th gear is connect with the 5th motor, and pickup handgrip is carried under the driving of the 5th motor along the 4th Rack gear is mobile.
After weldment completes welding, control device control pickup handgrip crawl is completed the weldment of welding and carries weldment along the Four rack gears are mobile, and since the 4th rack gear is arranged to partially extend out from lower part platform, weldment is placed on lower part platform by pickup handgrip Setting position then moves to the 4th one end of rack gear far from workbench, and pickup handgrip ontology, the 5th motor and the 5th gear be at this time Lower part platform is left completely, does not influence the next step transfer process of weldment.
Distribution is provided with multiple universal rolling wheels on lower part platform, supports weldment and assists weldment mobile.
Lower part hopper is placed on the ground, and is located at lower part platform second end face side, is used as placing the weldering being welded Part, lower part hopper surrounding are provided with multiple steel poles, and the effect of these steel poles is to prevent weldment from sliding for lock-bit.Lower part hopper On be additionally provided with multiple grooves or hole, mitigate the weight of lower part hopper, save steel.
Third steel structure is provided on ground, third steel structure includes the two lower part handgrip axis columns and frame perpendicular to ground It is located at the lower part handgrip axis of lower part handgrip axis column top, lower part handgrip is mounted on lower part handgrip axis, and lower part handgrip is set For that can move horizontally and complete the elevating movement perpendicular to ground along handgrip walking axle, so that weldment be transferred from lower part platform To lower part hopper.
The method of two kinds of move modes of realization of lower part handgrip is similar with aforementioned piece uploading handgrip, and by two groups of motors, Gear, rack gear mode realize, below specific embodiment elaborate again.
Two-way laser weldering system is related to the movement of multiple components, and each move mode passes through one group and stops sensing in place Device stops realizing to be accurately positioned.It is specific as follows:
Every group in place stop sensor include two sensors, be distributed in movement routine, wherein detected object is moving First sensor encountered on dynamic path is used to inform that control device issues reduction of speed instruction, second encountered in movement routine A sensor is used to inform that control device issues halt instruction, and maloperation in order to prevent can also be arranged third sensor, put It sets before first sensor, control device is set as only being detected object simultaneously by first sensor and third biography Sensor detects, and control device issues reduction of speed instruction.Position biography can be used in the sensor that stop sensor group is related in place Any one in sensor or infrared sensor.Since pickup handgrip needs first to decontrol before stopping weldment, ratio in addition Two kinds, need one sensor of more settings.In conclusion the principle of the stop sensor in place is exactly the basis in movement routine Needing to be arranged multiple node locations, a sensor is arranged in each node location, when detection object reaches the node location, control Device sends instructions to motive objects, control its deceleration, stop, unclamping weldment etc..
Shown in reference to the accompanying drawing and purpose according to the present invention, it is illustratively described the reality of aforementioned two-way laser weldering system It is existing.
In conjunction with Fig. 1, the present invention proposes a kind of two-way laser weldering system, the two-way laser weld system be used for the first weldment and Second weldment welds together, and two-way laser weldering system includes the first steel structure 1, laser head, the first work table 200, the Two work tables and control device.
The first steel structure 1 includes first laser head walking shaft supporting frame, second laser head walking shaft supporting frame and swashs Bare headed walking axle.
First laser head walking shaft supporting frame comprising it is vertically arranged the first column, the second column on the ground, and Set up the first crossbeam for being connected to the first column top Yu the second column top, wherein deposit between the first column and the second column In gap, and the first column is identical as the height of the second column in the vertical direction, and first crossbeam is parallel to the ground.
Second laser head walking shaft supporting frame comprising it is vertically arranged third column, the 4th column on the ground, and Set up the second cross beam for being connected to third column top Yu the 4th column top, wherein deposit between third column and the 4th column In gap, and third column, the height of the 4th column in the vertical direction are identical, and second cross beam is parallel to the ground, second cross beam It is parallel to each other with first crossbeam and terrain clearance is identical.
Laser head walking axle, one end are vertically installed on the first crossbeam, and the other end is vertically installed at described On second cross beam, the laser head walking axle is parallel to the ground.
The laser head is mounted in the laser head walking axle, is configured to move along laser head walking axle.
In the midpoint of the laser head walking axle, one reference line 100, the reference line 100 and the laser head row are set It is vertical to walk axis, it is parallel to the ground.
Across the laser head walking axle shaft centre line and plane perpendicular to the ground be defined as the first datum level.
Across the reference line and plane perpendicular to the ground is defined as the second datum level.
First work table 200 is located at one end that the laser head walking axle closes on first crossbeam, second work Make board and is located at one end that the laser head walking axle closes on second cross beam.
In conjunction with Fig. 1, Fig. 2, first work table 200 includes for the first weldment and the contraposition splicing of the second weldment to exist Together and implement the workbench 2 of welding, two piece uploading components for distinguishing the first weldment of automatic piece supplying and the second weldment, and Lower part component for automatic piece unloading.
The workbench 2 is located at immediately below the laser head walking axle.
Described two piece uploading components are symmetrically placed relative to first datum level.
Second work table is identical as 200 structure of the first work table, and first work table 200 with Second work table is symmetrically placed relative to second datum level.
First work table 200 is connect with the control device, is configured to welding in response to the laser head Connect the weldment on the second work table, be moved away from soldered weldment on the first work table 200, the first weldment of automatic piece supplying and Second weldment and the contraposition for completing the first weldment and the second weldment send the first work table weldment and fill with regard to bit instruction to control It sets.
First work table 200 is further configured to complete in response to weldment welding disposed thereon, sends the first work Make board welding and completes instruction to control device.
Second work table is connect with the control device, is configured to welding in response to the laser head Weldment on one work table 200 is moved away from soldered weldment on the second work table, the first weldment of automatic piece supplying and second Weldment and the contraposition for completing the first weldment and the second weldment send the second work table weldment with regard to bit instruction to control device.
Second work table is further configured to complete in response to weldment welding disposed thereon, sends the second working machine Platform welding completes instruction to control device.
The control device is connect with the laser head, is configured to refer in place in response to the first work table weldment simultaneously It enables and instruction is completed in the welding of the second work table, control laser head moves to 200 top of the first work table, and in moving process Complete the welding to 200 weldments on the first work table.
The control device is further configured to simultaneously in response to the second work table weldment with regard to bit instruction and the first working machine Instruction is completed in platform welding, and control laser head moves to above the second work table, and completes in moving process to the second working machine The welding of weldment on platform.
In conjunction with Fig. 2, the piece uploading component includes for storing the piece uploading hopper 34 of unwelded weldment, for being pre-positioned weldment Alignment table 35, for weldment to be moved to the piece uploading handgrip 32 of alignment table 35 from piece uploading hopper 34, is used for weldment from alignment table 35 move to the fine positioning handgrip 33 of workbench 3, and the second steel structure for assisting piece uploading handgrip 32, fine positioning handgrip 33 mobile 31。
The second steel structure 31 includes piece uploading handgrip walking axle column and piece uploading handgrip walking axle, wherein piece uploading handgrip row It fixes on the ground with walking axis uprights vertical;Piece uploading handgrip walking axle is parallel to ground, and one end is vertically fixed on described On part handgrip walking axle column, the other end is vertically fixed in the laser head walking axle.
The piece uploading hopper 34 is located at below the piece uploading handgrip walking axle, closes on the piece uploading handgrip walking axle column.
The alignment table 35 is located at the side that the workbench 2 closes on the piece uploading handgrip walking axle column, with the work Make platform 2 to be placed adjacent.
The piece uploading handgrip 32 is movably disposed in the piece uploading handgrip walking axle, and there are two move modes for tool, is divided It Wei not move horizontally and along piece uploading handgrip walking axle perpendicular to ground moving.
The fine positioning handgrip 33 is movably disposed in the piece uploading handgrip walking axle, and be located at piece uploading handgrip 32 with Between laser head walking axle, moved horizontally along piece uploading handgrip walking axle.
The control device is connect with the piece uploading handgrip 32, is configured to control in response to not having weldment on alignment table 35 Piece uploading handgrip 32 processed transports weldment to alignment table 35 from piece uploading hopper 34.
The control device is connect with the fine positioning handgrip 33, is arranged to control in response to not having weldment on workbench 2 Weldment is transferred to the workbench 2 from the alignment table 35 by fine positioning handgrip 33 processed.
In conjunction with Fig. 3, the first rack gear is provided in the piece uploading handgrip walking axle.
The piece uploading handgrip 32 includes the first support platform 322, piece uploading handgrip ontology, first gear and first motor 324。
First support platform 322 is including the first connecting plate parallel to the ground and is vertically disposed at the first connection Second connecting plate of plate one end.
The first gear is fixed on first connecting plate, and is engaged with first rack gear.
The first motor 324 is fixed on first connecting plate and connect with the first gear, this first Motor 324 is configured to the control signal according to the control device and runs to drive first gear to rotate, and makes first gear First support platform 322 is carried to move along first rack gear.
The piece uploading handgrip ontology is fixedly mounted on the second connecting plate, including the first cantilever 321, second gear, second Motor 325 and the first handgrip.
First cantilever 321 is mounted on second connecting plate, perpendicular to the ground, the side setting of the first cantilever 321 There is the second rack gear 321a, the extending direction of the second rack gear 321a is perpendicular to the ground.
Second gear is fixed on second connecting plate, is engaged on the second rack gear 321a of first cantilever 321 On.
Second motor 325 is fixed on second connecting plate and connect with the second gear, second motor 325 are configured to be run according to the control signal of control device to drive second gear to rotate, and the second rack gear 321a is made to carry institute State the lifting of the first cantilever 321.
First handgrip is fixed on 321 bottom end of the first cantilever, including the first handgrip frame 323, the first sucker group 326 and first cylinder.
The first handgrip frame 323 is parallel to the ground, is fixedly connected on 321 bottom end of the first cantilever.
The first sucker group 326, including J sucker, J bronchus and the first gas main, wherein the J sucker Down, distribution is arranged in 323 bottom end of the first handgrip frame, and each sucker rear end, which is correspondingly connected with, is provided with a branch for absorption Tracheae, which, which summarizes, is connected on first gas main.
First cylinder connect with first gas main, connect with the control device, is arranged to be used for adjusting The adsorbed state of the J sucker.
J is positive integer.
In conjunction with Fig. 4, the fine positioning handgrip 33 include the second support platform 331, fine positioning handgrip ontology, third gear with And third motor 333.
Second support platform 331 is including third connecting plate parallel to the ground and is vertically disposed at third connection 4th connecting plate of plate one end.
The third gear is fixed on the third connecting plate, and is engaged with first rack gear.
The third motor 333 is fixed on the third connecting plate and connect with the third gear, the third Motor 333 is configured to the control signal according to control device and runs to drive third gear to rotate, so that third gear is taken The second support platform of band 331 is moved along the first rack gear.
The fine positioning handgrip ontology is mounted on the 4th connecting plate, including the second cantilever and the second handgrip.
Second cantilever 332 is mounted on the 4th connecting plate, perpendicular to the ground.
Second handgrip, is fixed on second cantilever bottom end, including the second handgrip frame 336, the second sucker group 334, Second cylinder.
The second handgrip frame 336 is parallel to the ground, is fixedly connected on 332 bottom end of the second cantilever.
The second sucker group 334, including K sucker, K bronchus and the second gas main, wherein the K sucker Down, distribution is arranged in 336 bottom end of the second handgrip frame, and each sucker rear end, which is correspondingly connected with, is provided with a branch for absorption Tracheae, which, which summarizes, is connected on second gas main.
Second cylinder connect with second gas main, connect with the control device, is arranged to be used for adjusting The adsorbed state of the K sucker.
K is positive integer.
It is additionally provided with fixed briquetting on the fine positioning handgrip ontology, which includes third cylinder 335, fixed pressure Block frame 337 and several briquettings 338.
Third cylinder 335 is fixedly mounted on the second handgrip frame 336.
Fixed briquetting frame 337, is mounted on the second handgrip frame 336, connect with third cylinder 335, the fixation pressure The driving lower edge that block frame 337 is provided in third cylinder 335 is moved perpendicular to the direction on ground.
Several briquettings 338 are fixed on fixed 337 bottom end of briquetting frame, which is configured to when solid It when level pressure block frame 337 is preferably minimized, is contacted with weldment, and applies a downward pressure on weldment.
In conjunction with Fig. 5, third rack gear is provided in the laser head walking axle.
The laser head includes third support platform 51, protective cover 52, laser head ontology, the 4th gear and the 4th motor.
Third support platform 51 comprising the 5th connecting plate parallel to the ground and be vertically disposed at the 5th connecting plate 6th connecting plate of one end.
Protective cover 52 is mounted on the 6th connecting plate, and the side on ground is provided with aperture.
Laser head ontology is mounted in protective cover 52, and the beam emissions end of the laser head ontology is configured to be located at and protect The surface of shield aperture makes the laser beam issued pass through protective cover aperture and is radiated on weldment.
4th gear is fixed on the 5th connecting plate, and is engaged with the third rack gear.
4th motor is fixed on the 5th connecting plate and connect with the 4th gear, the 4th motor It is configured to the control signal according to control device and runs to drive the rotation of the 4th gear, so that the 4th gear carries third branch Support platform 51 is moved along third rack gear.
The laser head ontology is connect with the control device, is configured to be emitted according to the control signal of control device and be swashed Light beam.
In conjunction with Fig. 2, the lower part component includes for temporarily placing the lower part platform 45 for the weldment that welding is completed, for receiving Collection completes the lower part hopper 44 of the weldment of welding, for the weldment that welding is completed to be transferred to lower part platform 45 from workbench 2 Pickup handgrip 42, for the weldment of welding being completed from lower part platform 45 and is transferred to the lower part handgrip 43 of lower part hopper 44, and Third steel structure 41 for assisting lower part handgrip 43 mobile.
Gap of the lower part platform 45 across first column and the second column, it is adjacent with the workbench 2 to put It sets, the end face which contacts with workbench 2 is defined as first end face, and the end face opposite with first end face is defined as Second end face.
The third steel structure includes that the first lower part handgrip walking axle column, the second lower part handgrip walking axle column and lower part are grabbed Hand walking axle.
First lower part handgrip walking axle column, is vertically fixed on ground, closes on the first column positioned at lower part platform 45 Side.
Second lower part handgrip walking axle column, is vertically fixed on ground, closes on the second column positioned at lower part platform 45 Side, the second lower part handgrip walking axle column and the height of the first lower part handgrip walking axle column in the vertical direction It is identical.
Lower part handgrip walking axle is parallel to ground, and it is vertical that one end is vertically fixed on the first lower part handgrip walking axle On column, the other end is vertically fixed on the second lower part handgrip walking axle column, which swashs with described Bare headed walking axle is vertical.
The pickup handgrip 42 is movably disposed on the lower part platform 45, moving direction and laser head direction of travel Unanimously, it moves between the first end face and the second end face.
The lower part hopper 44 is located at immediately below the lower part handgrip walking axle, positioned at the one of the lower part platform second end face The first lower part handgrip walking axle column is closed in side.
The lower part handgrip 43 is movably disposed in the lower part handgrip walking axle.
The control device is connect with the pickup handgrip 42, is arranged to complete in response to welding, is controlled pickup handgrip Weldment is transferred to the lower part platform 45 from the workbench 2 by 42.
The control device is connect with the lower part handgrip 43, is arranged to carry weldment in response to the pickup handgrip 42 It moves at the lower part platform second end face, weldment is transferred to the lower part hopper 44 from the lower part platform 45 by lower part handgrip 43.
In conjunction with Fig. 6, a groove for running through entire lower part platform 45 is provided on the lower part platform 45, one end of groove is located at institute First end face is stated, the other end is located at the second end face, and groove is vertical with first end face.
Bottom portion of groove one extending direction of fixed installation and the consistent 4th rack gear 45d of laser head direction of travel, the 4th Non-bulging 45 upper surface of lower part platform rack gear 45d, and partially extend out from lower part platform 45.
The pickup handgrip includes the 4th support platform 42c, pickup handgrip ontology, the 5th gear and the 5th motor 45b.
4th support platform 42c comprising the 7th connecting plate parallel to the ground and be vertically disposed at the 7th connection 8th connecting plate of plate one end.
5th gear is fixed on the 7th connecting plate, and is engaged with the 4th rack gear 45d.
5th motor 45b, fixed setting are connect, with the control on the 7th connecting plate with the 5th gear Device processed connection, for driving the 5th gear to be rotated such that, the 5th gear carries the pickup handgrip ontology along described the Four rack gear 45d are mobile.
The pickup handgrip ontology is mounted on the 8th connecting plate, including third cantilever and third handgrip.
Third cantilever, is parallel to the 4th rack gear 45d, and one end is connected on the 8th connecting plate.
Third handgrip comprising third handgrip frame 42a, third sucker group 42b and the 4th cylinder 42c.
The third handgrip frame 42a is parallel to the ground, is fixedly connected on the third cantilever and does not connect with the 8th connecting plate On the one end connect.
The third sucker group 42b, including L sucker, L bronchus and third gas main, the L sucker suction face Downward, distribution is arranged in the third handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a bronchus, the L A bronchus, which summarizes, to be connected on the third gas main.
The 4th cylinder 42c connect with the third gas main, connect, be arranged to be used for the control device Adjust the adsorbed state of the L sucker.
L is positive integer.
45 upper surface of lower part platform is additionally provided with universal rolling wheel 45a, for reducing weldment generation when moving on lower part platform 45 Frictional force, it is mobile convenient for weldment.
In conjunction with Fig. 7, the 5th rack gear is provided in the lower part handgrip walking axle.
The lower part handgrip 43 includes the 5th support platform 432, lower part handgrip ontology, the 6th gear and the 6th motor 433。
5th support platform 432 comprising the 9th connecting plate parallel to the ground and be vertically disposed at the 9th connection Tenth connecting plate of plate one end.
6th gear is fixed on the 9th connecting plate, and is engaged with the 5th rack gear.
6th motor 433 is fixed on the 9th connecting plate and connect with the 6th gear, the 6th electricity Machine 433 is configured to the control signal according to control device and runs to drive the rotation of the 6th gear, so that the 6th gear carries 5th support platform 432 is moved along the 5th rack gear.
The lower part handgrip ontology is mounted on the tenth connecting plate, including the 4th cantilever 431, the 7th gear, the 7th motor 434 and the 4th handgrip.
4th cantilever 431 is mounted on the tenth connecting plate, perpendicular to the ground, the side setting of the 4th cantilever 431 There is the 6th rack gear 431a, the extending direction of the 6th rack gear 431a is perpendicular to the ground.
7th gear is fixed on the tenth connecting plate, is engaged with the 6th rack gear 431a of the 4th cantilever.
7th motor is fixed on the tenth connecting plate and connect with the 7th gear, the 6th motor 434 are configured to the control signal according to control device and run to drive the rotation of the 7th gear, so that the 6th rack gear 431a carries the 4th cantilever 431 lifting.
4th handgrip is fixed on 431 bottom end of the 4th cantilever, including the 4th handgrip frame 435, the 4th sucker group 436 and the 5th cylinder 437.
The 4th handgrip frame 435 is parallel to the ground, is fixedly connected on 431 bottom end of the 4th cantilever.
The 4th sucker group 436, including M sucker, M bronchus and the 4th gas main, wherein the M sucker Down, distribution is arranged in the 4th handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a branch gas for absorption Pipe, which, which summarizes, is connected on the 4th gas main.
5th cylinder 437 connect with the 4th gas main, connect, be arranged to be used for the control device Adjust the adsorbed state of the M sucker.
M is positive integer.
In conjunction with Fig. 8, the alignment table 35 side adjacent with workbench 2 is defined as first side, with first side phase Pair side be defined as second side, the side closed on laser head initial position is defined as third side, with third side The opposite side in side is defined as four side.
The first groove and the second groove are provided on the alignment table 35, one end of the first groove is located at four side, separately One end is located in alignment table 35, and first straight line type driving mechanism 351 is provided in the first groove;Second groove and the first groove hang down Directly, one end of the second groove is located at second side, and the other end is located in alignment table 35, and second straight line type is provided in the second groove Driving mechanism 354.
The first straight line type driving mechanism 351 includes the first fixed part and the first movement portion, and the first fixed position is in the On the outside of four side, the first pushing plate 352 is fixedly installed in the first movement portion, the first pushing plate 352 partly protrudes from described 35 surface of alignment table, and the first pushing plate 352 is arranged to the first groove of driving lower edge in first straight line type driving mechanism 351 Mobile, moving direction is parallel with the direction of travel of laser head.
The second straight line type driving mechanism 354 includes the second fixed part and the second movement portion, and the second fixed position is in the On the outside of dual side-edge, it is provided with the second pushing plate 355 in the second movement portion, the second pushing plate 355 partly protrudes from the centering 35 surface of platform, and the second pushing plate 355 is arranged to move in the second groove of driving lower edge of second straight line type driving mechanism 354 Dynamic, moving direction is vertical and parallel to the ground with the direction of travel of laser head.
The alignment table 35 is provided with baffle 353 in third side edge, and baffle 353 protrudes from 35 upper surface of alignment table.
The alignment table 35 is provided with N number of liftable positioning pin 356 at first side, which arranges In alignment, the rectilinear direction is consistent with the direction of travel of laser head, and the bottom end of positioning pin 356 is fixed on the same connecting rod On, which is defined as first connecting rod, and first connecting rod is located at 35 lower section of alignment table.
Be additionally provided with piston direction of travel the 6th cylinder perpendicular to the ground below the alignment table 35, the 6th cylinder with First connecting rod connection, for driving first connecting rod to go up and down, so that N number of positioning pin 356 partly protrudes from pair Middle 35 upper surfaces are down to completely in alignment table 35.
The N is positive integer, and N is more than or equal to 2.
In conjunction with Fig. 9, the workbench 2 is divided into the first half area 2a and the second half area 2b, the first half area 2a and the second half The end face that area 2b is in contact is located at immediately below the light beam of laser head sending.
The first half area 2a is provided with H liftable locating rod 2c in the side for closing on the second half area 2b, and the H fixed Position bar 2c arrangement is in alignment, and the rectilinear direction is consistent with the direction of travel of laser head, and the bottom end of locating rod 2c is fixed on together On one connecting rod, which is defined as second connecting rod, and second connecting rod is located at 2 lower section of workbench.
Be additionally provided with piston direction of travel the 7th cylinder perpendicular to the ground below the workbench 2, the 7th cylinder with The second connecting rod connection, for driving second connecting rod to go up and down, so that the H locating rod 2c partly protrudes from work 2 upper surface of platform is down to completely in workbench 2.
The H is positive integer, and H is more than or equal to 2.
A column electromagnet 2d, the arrangement side of two column electromagnet 2d are each provided on the first half area 2a and the second half area 2b The direction of travel of Xiang Junyu laser head is consistent, and two column electromagnet 2d close on locating rod 2c.
The electromagnet 2d is connect with the control device, is configured to working in response to the first weldment and the second weldment Contraposition splicing is completed on platform 2, be powered starting, is adsorbed on the first weldment and the second weldment on workbench 2.
The electromagnet 2d is also configured to complete in response to welding, and power-off is closed, and elimination is applied to the first weldment and the Adsorption capacity on two weldments.
To, the present invention provides two work tables, when one of work table completes welding sequence, another work Board completes lower part and piece uploading process, so that laser head is in fully loaded working condition, realizes double production capacity.
Although the present invention has been disclosed as a preferred embodiment, however, it is not to limit the invention.Skill belonging to the present invention Has usually intellectual in art field, without departing from the spirit and scope of the present invention, when can be used for a variety of modifications and variations.Cause This, the scope of protection of the present invention is defined by those of the claims.

Claims (4)

1. a kind of two-way laser welds system, two-way laser weldering system is used to weld together the first weldment and the second weldment, It is characterized in that, two-way laser weldering system include the first steel structure, laser head, the first work table, the second work table with And control device;
The first steel structure includes:
First laser head walking shaft supporting frame comprising be vertically arranged the first column, the second column on the ground, and set up It is connected to the first crossbeam of the first column top Yu the second column top, wherein between existing between the first column and the second column Gap, and the first column is identical as the height of the second column in the vertical direction, first crossbeam is parallel to the ground;
Second laser head walking shaft supporting frame comprising be vertically arranged third column, the 4th column on the ground, and set up It is connected to the second cross beam of third column top Yu the 4th column top, wherein between existing between third column and the 4th column Gap, and third column, the height of the 4th column in the vertical direction are identical, second cross beam is parallel to the ground, second cross beam and One crossbeam is parallel to each other and terrain clearance is identical;
Laser head walking axle, one end are vertically installed on the first crossbeam, and the other end is vertically installed at described second On crossbeam, the laser head walking axle is parallel to the ground;
The laser head is mounted in the laser head walking axle, is configured to move along laser head walking axle;
In the midpoint of the laser head walking axle, one reference line is set, the reference line is vertical with the laser head walking axle, It is parallel to the ground;
Across the laser head walking axle shaft centre line and plane perpendicular to the ground be defined as the first datum level;
Across the reference line and plane perpendicular to the ground is defined as the second datum level;
First work table is located at one end that the laser head walking axle closes on first crossbeam, second work table position One end of second cross beam is closed in the laser head walking axle;
First work table includes for the first weldment and the contraposition of the second weldment to be stitched together and implement the work of welding Make platform, two piece uploading components for distinguishing the first weldment of automatic piece supplying and the second weldment, and the lower part for automatic piece unloading Component;
The workbench is located at immediately below the laser head walking axle;
Described two piece uploading components are symmetrically placed relative to first datum level;
Second work table is identical as the first work table structure, and first work table and the second working machine Platform is symmetrically placed relative to second datum level;
First work table is connect with the control device, is configured to welding the second work in response to the laser head Make the weldment on board, is moved away from soldered weldment on the first work table, the first weldment of automatic piece supplying and the second weldment are simultaneously The contraposition of the first weldment and the second weldment is completed, sends the first work table weldment with regard to bit instruction to control device;
First work table is further configured to complete in response to weldment welding disposed thereon, sends the weldering of the first work table Completion instruction is connect to control device;
Second work table is connect with the control device, is configured to welding the first work in response to the laser head Make the weldment on board, is moved away from soldered weldment on the second work table, the first weldment of automatic piece supplying and the second weldment are simultaneously The contraposition of the first weldment and the second weldment is completed, sends the second work table weldment with regard to bit instruction to control device;
Second work table is further configured to complete in response to weldment welding disposed thereon, sends the weldering of the second work table Completion instruction is connect to control device;
The control device is connect with the laser head, be configured to simultaneously in response to the first work table weldment with regard to bit instruction and Second work table, which welds, completes instruction, and control laser head moves to above the first work table, and the completion pair in moving process The welding of weldment on first work table;
The control device is further configured to simultaneously in response to the second work table weldment with regard to bit instruction and the weldering of the first work table Completion instruction is connect, control laser head moves to above the second work table, and completes in moving process on the second work table The welding of weldment;
The piece uploading component includes for storing the piece uploading hopper of unwelded weldment, the alignment table for being pre-positioned weldment, being used for Weldment is moved into the piece uploading handgrip of alignment table from piece uploading hopper, is used to grab weldment from the fine positioning that alignment table moves to workbench Hand, and the second steel structure for assisting piece uploading handgrip, fine positioning handgrip mobile;
The second steel structure includes piece uploading handgrip walking axle column and piece uploading handgrip walking axle, wherein piece uploading handgrip walking axle is vertical Column is vertically fixed on ground;Piece uploading handgrip walking axle is parallel to ground, and one end is vertically fixed on the piece uploading handgrip On walking axle column, the other end is vertically fixed in the laser head walking axle;
The piece uploading hopper is located at below the piece uploading handgrip walking axle, closes on the piece uploading handgrip walking axle column;
The alignment table is located at the side that the workbench closes on the piece uploading handgrip walking axle column, adjacent with the workbench It places;
The piece uploading handgrip is movably disposed in the piece uploading handgrip walking axle, and there are two move modes, respectively edge for tool Piece uploading handgrip walking axle moves horizontally and perpendicular to ground moving;
The fine positioning handgrip is movably disposed in the piece uploading handgrip walking axle, and is located at piece uploading handgrip and laser head row It walks between axis, is moved horizontally along piece uploading handgrip walking axle;
The control device is connect with the piece uploading handgrip, is configured in response to not having weldment on alignment table, control piece uploading is grabbed Hand transports weldment to alignment table from piece uploading hopper;
The control device is connect with the fine positioning handgrip, is arranged to that it is fixed to control essence in response to not having weldment on workbench Weldment is transferred to the workbench from the alignment table by position handgrip;
The first rack gear is provided in the piece uploading handgrip walking axle;
The piece uploading handgrip includes the first support platform, piece uploading handgrip ontology, first gear and first motor;
First support platform includes the first connecting plate parallel to the ground and is vertically disposed at the first one end of the connection board The second connecting plate;
The first gear is fixed on first connecting plate, and is engaged with first rack gear;
The first motor is fixed on first connecting plate and connect with the first gear, which is set It is set to the control signal according to the control device and runs to drive first gear to rotate, first gear is made to carry described first Support platform is moved along first rack gear;
The piece uploading handgrip ontology is fixedly mounted on the second connecting plate, comprising:
First cantilever is mounted on second connecting plate, and perpendicular to the ground, the side of the first cantilever is provided with the second tooth The extending direction of item, the second rack gear is perpendicular to the ground;
Second gear is fixed on second connecting plate, is engaged on the second rack gear of first cantilever;
Second motor is fixed on second connecting plate and connect with the second gear, which is configured to It is run according to the control signal of control device to drive second gear to rotate, the second rack gear is made to carry first cantilever elevation;
First handgrip is fixed on first cantilever bottom end, including the first handgrip frame, the first sucker group and the first gas Cylinder;
The first handgrip frame is parallel to the ground, is fixedly connected on first cantilever bottom end;
The first sucker group, including J sucker, J bronchus and the first gas main, wherein the J sucker suction faces Under, distribution is arranged in the first handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a bronchus, and the J Bronchus, which summarizes, to be connected on first gas main;
First cylinder connect with first gas main, connect, be arranged to be used for described in adjustment with the control device The adsorbed state of J sucker;
J is positive integer;
The fine positioning handgrip includes the second support platform, fine positioning handgrip ontology, third gear and third motor;
Second support platform includes third connecting plate parallel to the ground and is vertically disposed at third one end of the connection board The 4th connecting plate;
The third gear is fixed on the third connecting plate, and is engaged with first rack gear;
The third motor is fixed on the third connecting plate and connect with the third gear, which is set It is set to the control signal according to control device and runs to drive third gear to rotate, so that third gear carries the second support and puts down Platform is moved along the first rack gear;
The fine positioning handgrip ontology is mounted on the 4th connecting plate, comprising:
Second cantilever is mounted on the 4th connecting plate, perpendicular to the ground;
Second handgrip is fixed on second cantilever bottom end, including the second handgrip frame, the second sucker group, the second cylinder;
The second handgrip frame is parallel to the ground, is fixedly connected on second cantilever bottom end;
The second sucker group, including K sucker, K bronchus and the second gas main, wherein the K sucker suction faces Under, distribution is arranged in the second handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a bronchus, and the K Bronchus, which summarizes, to be connected on second gas main;
Second cylinder connect with second gas main, connect, be arranged to be used for described in adjustment with the control device The adsorbed state of K sucker;
K is positive integer;
It is additionally provided with fixed briquetting on the fine positioning handgrip ontology, which includes:
Third cylinder is fixedly mounted on the second handgrip frame;
Fixed briquetting frame, is mounted on the second handgrip frame, connect with third cylinder, which is configured to It is moved in the driving lower edge of third cylinder perpendicular to the direction on ground;
Several briquettings are fixed on fixed briquetting frame bottom end, which is configured to when fixed briquetting frame drop To it is minimum when, contacted with weldment, and apply a downward pressure on weldment;
Third rack gear is provided in the laser head walking axle;
The laser head includes:
Third support platform comprising the 5th connecting plate parallel to the ground and be vertically disposed at the 5th one end of the connection board 6th connecting plate;
Protective cover is mounted on the 6th connecting plate, and the side on ground is provided with aperture;
Laser head ontology, is mounted in protective cover, and the beam emissions end of the laser head ontology is configured to open positioned at protective cover The surface in hole makes the laser beam issued pass through protective cover aperture and is radiated on weldment;
4th gear is fixed on the 5th connecting plate, and is engaged with the third rack gear;
4th motor is fixed on the 5th connecting plate and connect with the 4th gear, and the 4th motor is set It is set to the control signal according to control device and runs to drive the rotation of the 4th gear, so that the 4th gear carries third support and puts down Platform is moved along third rack gear;
The laser head ontology is connect with the control device, is configured to emit laser according to the control signal of control device Beam;
The lower part component includes for temporarily placing the lower part platform for the weldment that welding is completed, for collecting the weldering for completing welding The lower part hopper of part is transferred to that the pickup handgrip of lower part platform, be used for will be complete for the weldment of welding being completed from workbench The lower part handgrip of lower part hopper, and the third steel for assisting lower part handgrip mobile are transferred to from lower part platform at the weldment of welding Structure;
Gap of the lower part platform across first column and the second column, is placed adjacent with the workbench, under this The end face that part platform is contacted with workbench is defined as first end face, and the end face opposite with first end face is defined as second end face;
The third steel structure includes:
First lower part handgrip walking axle column, is vertically fixed on ground, the side of the first column is closed on positioned at lower part platform;
Second lower part handgrip walking axle column, is vertically fixed on ground, the side of the second column is closed on positioned at lower part platform, The second lower part handgrip walking axle column is identical as the height of the first lower part handgrip walking axle column in the vertical direction;
Lower part handgrip walking axle is parallel to ground, and one end is vertically fixed on the first lower part handgrip walking axle column, The other end is vertically fixed on the second lower part handgrip walking axle column, the lower part handgrip walking axle and the laser head row It is vertical to walk axis;
The pickup handgrip is movably disposed on the lower part platform, and moving direction is consistent with laser head direction of travel, It is moved between first end face and second end face;
The lower part hopper is located at immediately below the lower part handgrip walking axle, positioned at the side of the lower part platform second end face, faces The nearly first lower part handgrip walking axle column;
The lower part handgrip is movably disposed in the lower part handgrip walking axle;
The control device is connect with the pickup handgrip, is arranged to complete in response to welding, controls pickup handgrip for weldment The lower part platform is transferred to from the workbench;
The control device is connect with the lower part handgrip, is arranged to move in response to pickup handgrip carrying weldment described At lower part platform second end face, lower part handgrip is controlled by weldment and is transferred to the lower part hopper from the lower part platform;
A groove for running through entire lower part platform is provided on the lower part platform, one end of groove is located at the first end face, another End is located at the second end face, and groove is vertical with first end face;
An extending direction and consistent 4th rack gear of laser head direction of travel is fixedly mounted in the bottom portion of groove, and the 4th rack gear is not convex Lower part platform upper surface out, and partially extend out from lower part platform;
The pickup handgrip includes the 4th support platform, pickup handgrip ontology, the 5th gear and the 5th motor;
4th support platform comprising the 7th connecting plate parallel to the ground and be vertically disposed at the 7th one end of the connection board 8th connecting plate;
5th gear is fixed on the 7th connecting plate, and is engaged with the 4th rack gear;
5th motor, fixed setting connect with the 5th gear on the 7th connecting plate, connect with the control device It connects, for driving the 5th gear to be rotated such that, the 5th gear carries the pickup handgrip ontology and moves along the 4th rack gear It is dynamic;
The pickup handgrip ontology is mounted on the 8th connecting plate, comprising:
Third cantilever, is parallel to the 4th rack gear, and one end is connected on the 8th connecting plate;
Third handgrip comprising third handgrip frame, third sucker group and the 4th cylinder;
The third handgrip frame is parallel to the ground, is fixedly connected on one end that the third cantilever is not connect with the 8th connecting plate On;
The third sucker group, including L sucker, L bronchus and third gas main, the L sucker suction is face-down, point Cloth is arranged in third handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a bronchus, which summarizes It is connected on the third gas main;
4th cylinder connect with the third gas main, connect, be arranged to be used for described in adjustment with the control device The adsorbed state of L sucker;
L is positive integer.
2. two-way laser according to claim 1 welds system, which is characterized in that be provided in the lower part handgrip walking axle 5th rack gear;
The lower part handgrip includes the 5th support platform, lower part handgrip ontology, the 6th gear and the 6th motor;
5th support platform comprising the 9th connecting plate parallel to the ground and be vertically disposed at the 9th one end of the connection board Tenth connecting plate;
6th gear is fixed on the 9th connecting plate, and is engaged with the 5th rack gear;
6th motor is fixed on the 9th connecting plate and connect with the 6th gear, and the 6th motor is set It is set to the control signal according to control device and runs to drive the rotation of the 6th gear, so that the 6th gear carries the 5th support and puts down Platform is moved along the 5th rack gear;
The lower part handgrip ontology is mounted on the tenth connecting plate, comprising:
4th cantilever is mounted on the tenth connecting plate, and perpendicular to the ground, the side of the 4th cantilever is provided with the 6th tooth The extending direction of item, the 6th rack gear is perpendicular to the ground;
7th gear is fixed on the tenth connecting plate, is engaged with the 6th rack gear of the 4th cantilever;
7th motor is fixed on the tenth connecting plate and connect with the 7th gear, and the 6th motor is set It is set to the control signal according to control device and runs to drive the rotation of the 7th gear, so that the 6th rack gear carries described the Four cantilever elevations;
4th handgrip is fixed on the 4th cantilever bottom end, including the 4th handgrip frame, the 4th sucker group and the 5th gas Cylinder;
The 4th handgrip frame is parallel to the ground, is fixedly connected on the 4th cantilever bottom end;
The 4th sucker group, including M sucker, M bronchus and the 4th gas main, wherein the M sucker suction faces Under, distribution is arranged in the 4th handgrip frame bottom end, and each sucker rear end, which is correspondingly connected with, is provided with a bronchus, and the M Bronchus, which summarizes, to be connected on the 4th gas main;
5th cylinder connect with the 4th gas main, connect, be arranged to be used for described in adjustment with the control device The adsorbed state of M sucker;
M is positive integer.
3. two-way laser according to claim 2 welds system, which is characterized in that the alignment table side adjacent with workbench While being defined as first side, the side opposite with first side is defined as second side, closes on laser head initial position Side be defined as third side, the side opposite with third side is defined as four side;
The first groove and the second groove are provided on the alignment table, one end of the first groove is located at four side, other end position In in alignment table, being provided with first straight line type driving mechanism in the first groove;Second groove and the first texturearunaperpendicular, the second groove One end be located at second side, the other end is located in alignment table, and second straight line type driving mechanism is provided in the second groove;
The first straight line type driving mechanism includes the first fixed part and the first movement portion, and the first fixed position is in outside four side Side is fixedly installed the first pushing plate in the first movement portion, and the first pushing plate partly protrudes from the alignment table surface, and One pushing plate is arranged to mobile in the first groove of driving lower edge of first straight line type driving mechanism, moving direction and laser head Direction of travel is parallel;
The second straight line type driving mechanism includes the second fixed part and the second movement portion, and the second fixed position is in outside second side Side is provided with the second pushing plate in the second movement portion, and the second pushing plate partly protrudes from the alignment table surface, and second pushes away Movable plate is arranged to mobile in the second groove of driving lower edge of second straight line type driving mechanism, the traveling of moving direction and laser head Direction is vertical and parallel to the ground;
The alignment table is provided with baffle in third side edge, and baffle protrudes from alignment table upper surface;
The alignment table is provided with N number of liftable positioning pin at first side, which is arranged in one Straight line, the rectilinear direction is consistent with the direction of travel of laser head, and the bottom end of positioning pin is fixed on the same connecting rod, the connecting rod It is defined as first connecting rod, first connecting rod is located at below alignment table;
It is additionally provided with piston direction of travel the 6th cylinder perpendicular to the ground below the alignment table, the 6th cylinder and described the One connecting rod connection, for driving first connecting rod to go up and down so that N number of liftable locating tab portion protrude from centering Platform upper surface is down in alignment table completely;
The N is positive integer, and N is more than or equal to 2.
4. two-way laser according to claim 3 welds system, which is characterized in that the workbench is divided into the first half area With the second half area, the end face that the first half area are in contact with the second half area is located at immediately below the light beam of laser head sending;
The first half area is provided with H liftable locating rods, the H liftable positioning in the side for closing on the second half area Bar arrangement is in alignment, and the rectilinear direction is consistent with the direction of travel of laser head, and the bottom end of liftable locating rod is fixed on On the same connecting rod, which is defined as second connecting rod, and second connecting rod is located at below workbench;
It is additionally provided with piston direction of travel the 7th cylinder perpendicular to the ground below the workbench, the 7th cylinder and described the The connection of two connecting rods, for driving second connecting rod to go up and down so that the H liftable positions stem segment protrude from work Platform upper surface is down in workbench completely;
The H is positive integer, and H is more than or equal to 2;
It is each provided with a column electromagnet in the first half area and the second half area, the orientation of two column electromagnet is and laser head Direction of travel it is consistent, and two column electromagnet close on locating rod;
The electromagnet is connect with the control device, is configured to complete on the table in response to the first weldment and the second weldment Splice at contraposition, be powered starting, adsorbs the first weldment and the second weldment on the table;
The electromagnet is also configured to complete in response to welding, and power-off is closed, and elimination is applied to the first weldment and the second weldment On adsorption capacity.
CN201611143812.7A 2016-12-13 2016-12-13 Two-way laser welds system Active CN106670646B (en)

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CN113352039B (en) * 2021-05-06 2023-08-22 北京市金索恒盾防护设备有限公司 Multi-weld synchronous welding equipment
CN115156678A (en) * 2022-07-07 2022-10-11 广东铸伟实业有限公司 Screen frame butt-welding production line
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