CN106670398B - A kind of mold automatic assembling and disassembling system of core shooter - Google Patents
A kind of mold automatic assembling and disassembling system of core shooter Download PDFInfo
- Publication number
- CN106670398B CN106670398B CN201611220317.1A CN201611220317A CN106670398B CN 106670398 B CN106670398 B CN 106670398B CN 201611220317 A CN201611220317 A CN 201611220317A CN 106670398 B CN106670398 B CN 106670398B
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- China
- Prior art keywords
- die
- mold
- trolley
- filling
- core shooter
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/23—Compacting by gas pressure or vacuum
Abstract
The invention discloses a kind of mold automatic assembling and disassembling system of core shooter, including die storehouse, die-filling trolley, the die-filling trolley is equipped with die filling mechanism and mould positioning mechanism, it is characterised in that:The die-filling trolley is using AGV trolleies as trolley body, and the die filling mechanism is variable spacing roller-way, and the direction of transfer of the variable spacing roller-way is consistent with the vehicle-body width direction of AGV trolleies;Equipped with trolley control system, the trolley control system includes AGV trolleies guiding module, die filling mechanism drive module and mould positioning mechanism drive module, is separately connected the control AGV trolleies, die filling mechanism and mould positioning mechanism;The die storehouse is equipped with the mold load station coordinated with die-filling trolley.The present invention builds die-filling trolley by the way that AGV trolleies are arranged, and the overall process automatic die handling from die storehouse to core shooter may be implemented.
Description
Technical field
The present invention relates to the corollary apparatus of core shooter in metal casting industry, and in particular to a kind of mould realized to core shooter
The system that tool carries out automatic loading and unloading.
Background technology
It is completed in the preparation generally use core shooter of metal casting industry, core box, wherein the mold weight used generally exists
Between 500-5000kg.In general, different molds is placed in die storehouse, when loading and more mold exchange, need using dress
Mould trolley.In the prior art, the handling of mold are completed using human assistance equipment.Shown in attached drawing 1, it to be used for core shooter
Mould handling system include die-filling trolley 1, with trolley coordinate, be equipped with fork truck 2 and crane 3.Wherein, die-filling trolley 1 and one to
Three core shooters 4 being arranged in juxtaposition are mating, and the rear side in core shooter 4 is arranged, including be arranged in ground walking track, setting exist
The trolley that moves back and forth and die filling mechanism on trolley top is set on walking track, wherein the die filling mechanism is to fix
In car top and the vertically arranged roller-way of orbital direction, in general, two groups of roller-ways of setting, one group for loading mould to be installed
Tool, another group for receiving replaced mold.In use, first given mold to be installed to trolley with fork truck 2, then
It is installed a mold on die-filling trolley 1 with crane 3, die-filling trolley 1 moves at the core shooter 4 of mold to be replaced, on core shooter 4
Mold be transferred on charging carriage by roller-way, then move charging carriage, make mold alignment core shooter to be installed, carry out mould
Tool loads, to complete the replacement of mold.
Above-mentioned technology has the following disadvantages:(1) manual operation fork truck and crane are needed in cargo handling process, can not achieve certainly
Dynamic handling;(2) die filling mechanism on die-filling trolley is corresponding with die bottom plate, and be not applied for different mold sizes more penetrate
Core machine as shown in Figure 1, to the core shooter of different specifications needs that die-filling trolley is respectively set;(3) it needs to design die-filling trolley
Track, forklift operator region etc., occupied space is big, influences Workshop Production efficiency.
Invention content
The goal of the invention of the present invention is to provide a kind of mold automatic assembling and disassembling system of core shooter, realize mold from die storehouse to
The full-automatic handling of core shooter, do not need manual intervention, and adapt to the application demand of the core shooter using different size mold.
To achieve the above object of the invention, the technical solution adopted by the present invention is:A kind of mold automatic loading and unloading system of core shooter
System, including die storehouse, die-filling trolley, the die-filling trolley are equipped with die filling mechanism and mould positioning mechanism, the die-filling trolley
Using AGV trolleies as trolley body, the die filling mechanism is variable spacing roller-way, the direction of transfer of the variable spacing roller-way
It is consistent with the vehicle-body width direction of AGV trolleies;Equipped with trolley control system, the trolley control system includes AGV trolleies
Guiding module, die filling mechanism drive module and mould positioning mechanism drive module are separately connected control AGV trolleies, die-filling
Mechanism and mould positioning mechanism;The die storehouse is equipped with the mold load station coordinated with die-filling trolley.
In above-mentioned technical proposal, track is equipped in the die storehouse, mold storing bit distribution is in the track both sides, mold
Load station is located at one end of track, and track is equipped with automatic storage vehicle, the automatic storage roof be equipped with it is described die-filling
The roller-way of variable spacing roller-way cooperation on trolley.
The width of the variable spacing roller-way is more than the width of the AGV trolleies, and it is small that variable spacing roller-way corresponds to the AGV
Vehicle both sides are equipped with inlet and outlet.As needed, it can arrange that 1-4 covers variable spacing roller-way on trolley.
In above-mentioned technical proposal, the variable spacing roller-way includes roller-way holder, is separately mounted to roller-way holder side frames
Two rows of idler wheels of inside, the roller transmission mechanism in roller-way holder side frames;The idler wheel is no chimb idler wheel;It is corresponding
Two side frames of roller-way holder are equipped with a pair of flexible position-limit mechanism, and the flexible position-limit mechanism includes that mobility framework and driving fill
Set, the side of the mobility framework is located above idler wheel and has between idler wheel gap, the opposite side of two side movable frames it
Between constitute die bottom plate limit space, the driving device drives the mobility framework to make it have the freedom of opposite side frame translation
Degree;The interior lateral margin of the no chimb idler wheel is stretched into the die bottom plate limit space and supporting mould bottom plate.
Wherein, distance intermarginal on the inside of two rows of idler wheels is less than the minimum baseplate width in mold to be loaded plus branch
Width is held, the distance that the outside of the two rows idler wheel is intermarginal is more than the maximum baseplate width in mold to be loaded.
Mobility framework is driven by driving device as a result, its lateral margin is made to be in the different location above idler wheel, two rows limit
Distance between guide wheel and die bottom plate width fits realize left and right limit, you can with suitable for different in width to die bottom plate
Die bottom plate.
Further technical solution, is disposed with multiple limit guide wheels on the side of the mobility framework, and the limit is led
Wheel limits die bottom plate.
In above-mentioned technical proposal, the driving device includes the cylinder or hydraulic cylinder being arranged on the side frame, cylinder or
Piston rod one end of hydraulic cylinder is fixedly connected with the mobility framework, constitutes the driving structure to mobility framework.
Further technical solution, is equipped with guiding mechanism, and the guiding mechanism is located at the mobility framework and the side frame
Between, keep the translation direction of the mobility framework consistent with the rotor shaft direction of the idler wheel.
Preferably, the driving device is located at the middle part of side frame, and each side frame is equipped with 2 groups of guiding mechanisms, the guiding
Mechanism is symmetrical relative to the driving device.
Further technical solution, is equipped with turn-key system, and the turn-key system is separately connected die storehouse, die-filling trolley and penetrates
The control system of core machine.
In use, die-filling trolley is moved to mold load station first, variable spacing roller-way is adjusted according to die information
Practical spacing, while the detent mechanism of mold disengaging direction side is opened, and die-filling trolley is moved to automatically by the rotation mold of idler wheel,
Roller-way stops operating after mold immigration, which is touched, is not switched on detent mechanism to the other side and the detent mechanism of front side is locked, and ensures mould
Tool is relatively fixed;Multiple sets of molds can be moved on a die-filling trolley by repeating above operation, and then die-filling trolley band mold moves
It is docked on rear side of to core shooter and with corresponding mold roller-way, then unclamps the detent mechanism of disengaging side, rotate the idler wheel on roller-way
Mold is set smoothly to move into core shooter.
Ibid process exchanges die storehouse and core shooter and then can be achieved to put back to after the mold in core shooter is moved to die-filling trolley
Die storehouse.
If having mold in core shooter but need to disposably replace, an empty roller-way is reserved on die-filling trolley, it is die-filling
Mold in core shooter is first removed after roller-way in empty roller-way docking core shooter on trolley, then AGV trolleies is driven to make new die roller
Road docks roller-way in core shooter, moves into new die.
Since above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
1, the present invention builds die-filling trolley by the way that AGV trolleies are arranged, and the overall process from die storehouse to core shooter may be implemented
Automatic die loads and unloads.
2, the present invention uses variable spacing roller-way, and the core shooter of plurality of specifications can be met with the same automatic die-filling trolley
Requirement convenient for plant layout and reduces use cost so as to be arranged together the core shooter of different size.
Description of the drawings
Fig. 1 is the structural schematic diagram of the prior art;
Fig. 2 is the structural schematic diagram of the embodiment of the present invention one;
Fig. 3 is the structural schematic diagram of die-filling trolley in embodiment;
Fig. 4 is the schematic top plan view of die-filling trolley.
Wherein:1, die-filling trolley;2, fork truck;3, crane;4, core shooter;5, die storehouse;6, vehicle is stored automatically;7, AGV is small
Vehicle;8, variable spacing roller-way;9, idler wheel;10, guiding mechanism;11, mobility framework;12, driving device;13, mould positioning mechanism;
14, guide wheel is limited.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments:
Embodiment one:It is shown in Figure 2, a kind of mold automatic assembling and disassembling system of core shooter, including it is die storehouse 5, die-filling small
Vehicle 1, the die-filling trolley 1 are equipped with die filling mechanism and mould positioning mechanism 13, and the die-filling trolley uses 7 conduct of AGV trolleies
Trolley body, the die filling mechanism are variable spacing roller-way 8, the direction of transfer of the variable spacing roller-way 8 and the AGV trolleies
7 vehicle-body width direction is consistent;Equipped with trolley control system, the trolley control system includes AGV trolleies guiding module, die-filling
Mechanism drive module and mould positioning mechanism drive module are separately connected the control AGV trolleies, die filling mechanism and mold positioning
Mechanism.
Track is equipped in die storehouse 5, mold storing bit distribution in the track both sides, one end of track constitute with it is die-filling small
The mold load station of vehicle cooperation, track are equipped with automatic storage vehicle 6,6 top of the automatic storage vehicle be equipped with it is described die-filling
The roller-way of variable spacing roller-way cooperation on trolley.
The variable spacing roller-way 8 includes roller-way holder, the two rows of idler wheels being separately mounted on the inside of roller-way holder side frames
9, the roller transmission mechanism in roller-way holder side frames;The idler wheel is no chimb idler wheel;The two of corresponding roller-way holder
A side frame is equipped with a pair of flexible position-limit mechanism, and the flexible position-limit mechanism includes mobility framework 11 and driving device 12, the shifting
The side of dynamic frame 11 is located above idler wheel and there is gap, two side movable frames to constitute mould between opposite side between idler wheel
Has bottom plate limit space, the driving device 12 drives the mobility framework 11 to make it have the degree of freedom that opposite side frame translates;
The interior lateral margin of the no chimb idler wheel is stretched into the die bottom plate limit space and supporting mould bottom plate.In the two rows idler wheel
Distance between lateral margin is less than the minimum baseplate width in mold to be loaded and adds supporting width, the lateral border of the two rows idler wheel
Between distance be more than mold to be loaded in maximum baseplate width.Multiple limits are disposed on the side of the mobility framework
Guide wheel 14, the limit guide wheel 14 limit die bottom plate.
The driving device 12 includes the piston rod of the cylinder or hydraulic cylinder being arranged on the side frame, cylinder or hydraulic cylinder
One end is fixedly connected with the mobility framework, constitutes the driving structure to mobility framework.Equipped with guiding mechanism, the guiding mechanism
10 between the mobility framework and the side frame, makes the rotor shaft direction of the translation direction and the idler wheel of the mobility framework
Unanimously.The driving device is located at the middle part of side frame, and each side frame is equipped with 2 groups of guiding mechanisms, the guiding mechanism relative to
The driving device is symmetrical.
Turn-key system is equipped in the present embodiment, the turn-key system is separately connected die storehouse, die-filling trolley and core shooter
Control system.It system can be connected by radio communication between turn-key system and the control system of die-filling trolley.
After receiving the instruction of turn-key system, the automatic storage vehicle in die storehouse takes out corresponding mould to die storehouse and exports
The mold load station at place, automatic die-filling trolley also move to exit, variable spacing roller-way and mold on automatic die-filling trolley
The roller-way on automatic storage vehicle in stereo garage forms docking, and mold rolls into automatic die-filling trolley, then automatic die-filling trolley root
It requires to move to corresponding core shooter rear portion according to desired guiding trajectory according to instruction, and is docked with machine roller formation in core shooter, then mold is logical
The conveying for crossing roller-way is sent into mold in core shooter, and the automatic transmission process of mold is completed.
Ibid process exchange mold stereo garage and core shooter then can be achieved the mold in core shooter to move to automatic die-filling small
Mold stereo garage is put back to after vehicle.
As having mold in core shooter but need to disposably replace, then an empty roller-way is reserved on automatic die-filling trolley, from
It moves in the docking core shooter of the empty roller-way on die-filling trolley and first removes mold in core shooter after roller-way, then automatic die-filling trolley is driven to make
Roller-way in new die roller-way docking core shooter is obtained, new die is moved into.
Due to the mobility of this automatic die-filling trolley, track data only need to be preset, can also pass through automatic die-filling trolley
Related die is transported to other stations, such as mold cleaning station.
Claims (8)
1. a kind of mold automatic assembling and disassembling system of core shooter, including die storehouse, die-filling trolley, the die-filling trolley is equipped with die-filling
Mechanism and mould positioning mechanism, it is characterised in that:The die-filling trolley is using AGV trolleies as trolley body, the pan filler
Structure is variable spacing roller-way, and the direction of transfer of the variable spacing roller-way is consistent with the vehicle-body width direction of AGV trolleies;If
It includes AGV trolleies guiding module, die filling mechanism drive module and mold positioning to have trolley control system, the trolley control system
Mechanism drive module is separately connected the control AGV trolleies, die filling mechanism and mould positioning mechanism;The die storehouse be equipped with
The mold load station of die-filling trolley cooperation;
Track is equipped in the die storehouse, mold storing bit distribution is located at track in the track both sides, mold load station
One end, track are equipped with automatic storage vehicle, and the automatic storage roof is equipped with and the variable spacing roller on the die-filling trolley
The roller-way of road cooperation.
2. the mold automatic assembling and disassembling system of core shooter according to claim 1, it is characterised in that:The variable spacing roller-way
Including roller-way holder, the two rows of idler wheels being separately mounted on the inside of roller-way holder side frames, in roller-way holder side frames
Roller transmission mechanism;The idler wheel is no chimb idler wheel;Two side frames of corresponding roller-way holder are equipped with a pair of flexible position-limit mechanism,
The flexible position-limit mechanism includes mobility framework and driving device, and the side of the mobility framework is located above idler wheel and and idler wheel
Between there is gap, die bottom plate limit space is constituted between the opposite side of two side movable frames, the driving device drives institute
State the degree of freedom that mobility framework makes it have opposite side frame translation;The die bottom plate is stretched into the interior lateral margin of the no chimb idler wheel
The interior simultaneously supporting mould bottom plate of limit space.
3. the mold automatic assembling and disassembling system of core shooter according to claim 2, it is characterised in that:On the inside of the two rows idler wheel
Intermarginal distance is less than the minimum baseplate width in mold to be loaded and adds supporting width, and the outside of the two rows idler wheel is intermarginal
Distance be more than mold to be loaded in maximum baseplate width.
4. the mold automatic assembling and disassembling system of core shooter according to claim 2, it is characterised in that:In the mobility framework
Multiple limit guide wheels are disposed on side, the limit guide wheel limits die bottom plate.
5. the mold automatic assembling and disassembling system of core shooter according to claim 2, it is characterised in that:The driving device includes
Piston rod one end of the cylinder or hydraulic cylinder being arranged on the side frame, cylinder or hydraulic cylinder is fixed with the mobility framework to be connected
It connects, constitutes the driving structure to mobility framework.
6. the mold automatic assembling and disassembling system of core shooter according to claim 5, it is characterised in that:Equipped with guiding mechanism, institute
Guiding mechanism is stated between the mobility framework and the side frame, makes the translation direction of the mobility framework and the idler wheel
Rotor shaft direction is consistent.
7. the mold automatic assembling and disassembling system of core shooter according to claim 6, it is characterised in that:The driving device is located at
The middle part of side frame, each side frame are equipped with 2 groups of guiding mechanisms, and the guiding mechanism is symmetrical relative to the driving device.
8. the mold automatic assembling and disassembling system of core shooter according to claim 1, it is characterised in that:Equipped with turn-key system, institute
State the control system that turn-key system is separately connected die storehouse, die-filling trolley and core shooter.
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CN201611220317.1A CN106670398B (en) | 2016-12-26 | 2016-12-26 | A kind of mold automatic assembling and disassembling system of core shooter |
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CN201611220317.1A CN106670398B (en) | 2016-12-26 | 2016-12-26 | A kind of mold automatic assembling and disassembling system of core shooter |
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CN106670398B true CN106670398B (en) | 2018-11-13 |
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Families Citing this family (2)
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CN108819055A (en) * | 2018-07-09 | 2018-11-16 | 安徽越谷智能科技有限公司 | A kind of die for shoe-sole automatic handling device |
CN109676091A (en) * | 2019-01-23 | 2019-04-26 | 共享智能铸造产业创新中心有限公司 | A kind of core shooter mold station control system and mold buffer control method |
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CN205238640U (en) * | 2015-12-23 | 2016-05-18 | 张三义 | Full -automatic wireless retooling car of press and system |
CN106140959A (en) * | 2015-03-28 | 2016-11-23 | 长城汽车股份有限公司 | Mould changing device |
CN205736134U (en) * | 2016-06-28 | 2016-11-30 | 吉林省海格力斯自动化设备制造有限公司 | Large pressing machine quick die change platform truck |
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CN101234539A (en) * | 2007-12-26 | 2008-08-06 | 天津市天锻压力机有限公司 | Mold storeroom automatic mold-changing transmission device |
CN201565561U (en) * | 2009-11-30 | 2010-09-01 | 苏州苏铸成套装备制造有限公司 | Mould changing working table |
CN102848496A (en) * | 2012-09-24 | 2013-01-02 | 常熟华威履带有限公司 | Die changing device |
CN103317753A (en) * | 2013-07-02 | 2013-09-25 | 上海松科机械自动化技术有限公司 | Automatic die exchanging system of small pressing machine |
CN106140959A (en) * | 2015-03-28 | 2016-11-23 | 长城汽车股份有限公司 | Mould changing device |
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Address after: 215217, No. 1999, Xiao Xi Road, Tongli Town, Wujiang District, Jiangsu, Suzhou Patentee after: Suzhou Mingzhi Technology Co., Ltd Address before: 215217, No. 1999, Xiao Xi Road, Tongli Town, Wujiang District, Jiangsu, Suzhou Patentee before: SUZHOU MINGZHI TECHNOLOGY Co.,Ltd. |
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