CN106669407A - Turbulence device with multi-layered elliptical rods - Google Patents
Turbulence device with multi-layered elliptical rods Download PDFInfo
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- CN106669407A CN106669407A CN201710053318.XA CN201710053318A CN106669407A CN 106669407 A CN106669407 A CN 106669407A CN 201710053318 A CN201710053318 A CN 201710053318A CN 106669407 A CN106669407 A CN 106669407A
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- ellipse
- turbulent flow
- turbulence
- multilamellar
- turbulence device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/80—Semi-solid phase processes, i.e. by using slurries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
- B01D53/504—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treating Waste Gases (AREA)
- Gas Separation By Absorption (AREA)
Abstract
The invention provides a turbulence device with multi-layered elliptical rods. The turbulence device is arranged under a spraying layer of a desulfurizing absorption tower and comprises a plurality of turbulence modules arranged on a bracket, wherein each turbulence module comprises at least two layers of turbulence grids which are arranged in parallel; each layer of turbulence grid comprises a plurality of elliptical rods arranged in parallel; and long axis of each elliptical rod is in the horizontal direction, and the elliptical flatness is 2-10. The turbulence device provided by the invention has the advantages that due to adoption of a modular design, the installation and the replacement are convenient; the turbulence grids consist of elliptical rods with optimal elliptical flatness, so that the optimal flue-gas turbulence effect is ensured, the blind selection for the elliptical rods is avoided and the highest desulfurizing efficiency is guaranteed under the premise of not increasing the cost.
Description
Technical field
The present invention relates to environment protection desulphurization technical field, more particularly to a kind of multilamellar ellipse bar composition for wet desulfuration tower
Tower inner transmission matter potentiation turbulence device.
Background technology
It is general due to the maturity of wet fuel gas desulfurizing technology, reliability and application in numerous flue gas desulfurization techniques
All over property, the market of flue gas desulfurization is extensively captured at present.In wet fuel gas desulfurizing technology, Gypsum Wet flue gas takes off
Sulfur technique is high due to having the advantages that technology maturation, absorbent wide material sources, cheap, desulfuration efficiency, obtains the widest
General application.For large thermal power plant, wet desulfurization of flue gas by limestone-gypsum method is still prevailing technology technology, accounts for more than 90%.Should
Method is that, by the downward sprayed slurry of desulfuration absorbing tower, with the smoke contacts for rising, chemical neutralization reaction occurs, de- so as to play
The effect of sulfur, wherein, the turbulent extent of flue gas is the one of the main reasons for affecting desulfuration efficiency.
To increase the turbulent extent of flue gas, desulfuration efficiency is improved, turbulence device is increased below spraying layer and is necessitated skill
Art means.Patent of invention such as Application No. 201420330458.9 discloses the turbulence device that a kind of wet desulphurization puies forward effect, its
Including a turbosphere, including turbosphere pipeline more than two-layer;The turbosphere pipeline includes some elliptical tubes being arranged in parallel;
Also include some articulated stands and some support beams being fixed in the turbosphere pipeline in absorption tower;The turbosphere pipeline
It is staggeredly arranged in parallel between layers.It is disadvantageous in that device is one overall, installs inconvenience, and needs after somewhere is damaged
To entirely changing, maintenance cost is high;Elliptical tube erect place (i.e. major axis in the vertical direction), interference in air flow low degree and
Consumptive material is serious, and Jing modelings, and oval major axis only has when in the horizontal direction turbulence effects just more preferably, at the same also consumptive material compared with
It is few;In addition, it does not provide oval flatness parameter yet (herein ellipse flatness refers to the flat degree of ellipse, is major axis
With the ratio of short axle), and the parameter is the call parameter of elliptical tube, Jing modelings, oval flatness directly influences turbulent flow journey
Degree and desulfuration efficiency, providing the optimum ellipse flatness becomes the problem that must be solved.
The content of the invention
In view of this, the purpose of the present invention is by modeling, there is provided a kind of multilamellar ellipse bar turbulence device, using mould
Massing is designed, and is easily installed and is changed, and turbulent flow grid are made up of the ellipse bar of optimum ellipse flatness, to guarantee with optimal flue gas
Turbulence effects, it is to avoid the blindness of elliptical tube is selected, ensure highest desulfuration efficiency on the premise of cost is not increased.
To solve above-mentioned technical problem, the present invention is adopted the following technical scheme that:
A kind of multilamellar ellipse bar turbulence device, is arranged at desulfuration absorbing tower spraying layer lower section, including being installed on a support
Multiple turbulent flow modules, each turbulent flow module includes turbulent flow grid that at least two-layer is arranged in parallel, and every layer of turbulent flow grid include parallel cloth
The multiple ellipse bars put, the ellipse bar major axis is horizontally oriented, and oval flatness is 2~10.
Further, the ellipse bar of adjacent two layers turbulent flow grid, in 0 °~90 ° angle arrangements, is friendship when arranging for 0 ° of angle
Mistake arrangement.
Further, ellipse bar is corrosion resistant hollow or solid bar.
Further, the major axis of ellipse bar is 60mm~65mm.
Further, the percent opening of every layer of turbulent flow grid is 30%~60%.
Further, the pitch-row of every layer of turbulent flow grid is 25.7mm~97.5mm.
Further, adjacent two layers turbulent flow grid spacing is 80mm~120mm.
Further, turbulent flow block length is 1.4~1.8m, and width is 0.8~1m.
Further, this device is located at 1.5~2.5m of spraying layer lower section.
Compared with prior art, the beneficial effect of present invention acquirement is:This device adopts modularized design, be easily installed and
Dismounting, module at this need to be only changed when somewhere is damaged, and without the need for integral replacing, maintenance cost is low.This device will constitute rapid
The ellipse bar of stream grid lies down placement, i.e., major axis is horizontally oriented, and increases the annoyance level of air-flow and reduces consumptive material, compared to perpendicular
Stand up and put turbulence effects more preferably.By Fluent simulation experiments, the optimum flatness scope of ellipse bar is found out so that this turbulent flow is filled
When putting using ellipse bar in this scope, to the turbulence effects of flue gas preferably, turbulent flow efficiency highest, the Jing simulation experiments are flat
When Pingdu is 2~10, desulfuration efficiency improves at least one percentage point, in the case where other inputs are not increased, plays energy-saving
With the more thorough effect of gas cleaning.
Description of the drawings
Fig. 1 arranges schematic diagram for the multilamellar ellipse bar turbulence device of embodiment.
Fig. 2 is the multilamellar ellipse bar turbulence device top view of embodiment.
Fig. 3 is that 0 ° of angle of ellipse bar of adjacent turbulent flow grid arranges partial schematic diagram.
Fig. 4 is that 45 ° of angles of ellipse bar of adjacent turbulent flow grid arrange partial schematic diagram.
Fig. 5 is that 90 ° of angles of ellipse bar of adjacent turbulent flow grid arrange partial schematic diagram.
Fig. 6 is that prior art elliptical tube erects placement turbulence effects figure.
Fig. 7 lies down placement desulfurized effect figure for ellipse bar of the present invention.
Fig. 8 is the desulfuration efficiency curve chart under different ellipse flatnesses.
Fluent simulation drawings when Fig. 9 is 3 for oval flatness.
Fluent simulation drawings when Figure 10 is 1.5 for oval flatness.
In figure:1- spraying layers;2- turbulence devices;21- supports;22- turbulent flow modules.
Specific embodiment
Features described above and advantage to enable the present invention becomes apparent, special embodiment below, and coordinates institute's accompanying drawing to make
Describe in detail as follows.
The present embodiment provides a kind of multilamellar ellipse bar turbulence device, is installed in desulfuration absorbing tower, rapid for improving flue gas
Stream effect, as shown in Figure 1.This turbulence device 2 is particularly located at the lower section of spraying layer 1 of desulfuration absorbing tower, with spraying layer apart from P=
1.5~2.5m, concrete numerical value is selected according to actual needs, and the present embodiment selects 2m.Compared to the global design of prior art, this rapids
The stream difference of device 2 is to adopt modularized design, is conducive to installation and removal, and it is by support 21 and on support 21
Multiple turbulent flow modules 22 are constituted, as shown in Fig. 2 each of which turbulent flow module 22 passes through overlapping edges on the stent 21, by spiral shell
The connected modes such as bolt, clamping are detachably connected.When somewhere is damaged, it is not necessary to change to overall, only need to change module at this
, change convenient and low cost.Each turbulent flow module 22 grows 1.4~1.8m, wide 0.8~1m, with specific reference to being actually needed
It is fixed, long 1.5m, wide 1m are selected in the present embodiment.It is pointed out that because desulfuration absorbing tower cross section is circle, above-mentioned length is a width of
Standard module size, according to circular edge situation, can select suitable nonstandard modules, and the nonstandard modules can be by required size
Design and manufacture, it is readily appreciated that, without the need for superfluous words.
Each turbulent flow module includes the turbulent flow grid of multilayer parallel arrangement, and by taking two-layer as an example, turbulent flow grid are by multiple for the present embodiment
The ellipse bar composition of placement (i.e. major axis is horizontally oriented) is lied down, Fig. 1 is seen, for ease of clearly showing that, turbulence device 2 is entered in figure
Amplification is gone.Adjacent two layers turbulent flow grid apart from H=80mm~120mm, select according to actual needs, the present embodiment select
100mm。
In 0 °~90 ° angle arrangements, the angle ellipse bar can be referred in level between the ellipse bar of adjacent two layers turbulent flow grid
Projection angle on face.Fig. 3 is the partial schematic diagram of 0 ° of angle arrangement of two-layer ellipse bar, and for ease of differentiating, upper strata ellipse bar is
Solid line represents that lower floor's ellipse bar is represented (Fig. 4, Fig. 5 are similar) for dotted line, and 0 ° of angle is arranged to belong to and is arranged in parallel, and is to increase turbulent flow
Effect adopts interlaced arrangement simultaneously, so-called staggeredly to refer to two-layer ellipse bar offset, i.e., if Tu3Zhong lower floors ellipse bar is positioned at upper
Between layer ellipse bar space.Fig. 4 is the partial schematic diagram of 45 ° of angle arrangements of two-layer ellipse bar.Fig. 5 is 90 ° of angles of two-layer ellipse bar
The partial schematic diagram of arrangement, 90 ° of angle arrangements are arranged vertically.
As shown in figure 3, width (i.e. long axis length) D=60mm~65mm of ellipse bar.Prior art is proved turbulent flow grid
Turbulence effects are optimal when percent opening ψ is 30%~60%, because percent opening is equal to the ratio of hole area and the gross area, can use ψ=L/
(L+D) calculate, wherein L is pitch-row (pitch-row between i.e. adjacent two ellipse bar from), and further L=ψ D/ (1- ψ), is computed
Pitch-row L=25.7mm~97.5mm.So that percent opening ψ is for 50% as an example, it is then 60mm that D selects 60mm, L to the present embodiment.
Difference from prior art is that the ellipse (cross sectional shape of elliptical tube or ellipse bar) of prior art is such as figure
Setting shown in 6 is placed, and the ellipse of the present invention is as shown in Figure 7 to lie down placement.The advantage for lying down placement is:First, cigarette
Gas can be erect and stop little to flue gas when placing when rising through oval surface (as shown in the arrow of Fig. 6, Fig. 7), and flue gas holds very much
Easily pass through from both sides, it is little to flue gas annoyance level;And big is stopped to flue gas when lying down placement, flue gas need to one section of both sides multirow away from
It is big to the annoyance level of flue gas from just rising through;But it should be noted that, ellipse lies down placement than general flat board (not
Diagram) effect is good, although this is because flat board can also increase flue gas walking path, the resistance of flat board is excessive, and lies down placement
Oval surface more meet that gas is streamlined, have the resultant effect for reducing resistance with increasing flue gas walking path concurrently;Ellipse is lied down
Place and placed and flat board compared to oval setting, the annoyance level and lifting desulfuration efficiency to flue gas is maximum;2nd, erect and put
Put upper and lower thickness big, it is little to lie down the upper and lower thickness of placement, in the case of percent opening identical, erect that to place material requested more, increase
Manufacturing cost, it is little to lie down placement material requested, saves manufacturing cost;In addition, lying down placement compared to no rib for flat board
Angle, is not in the situation of corner angle corrosion.
The oval flatness of ellipse bar is the of the invention mostly important parameter to be proposed, its to flue gas turbulence effects with take off
Sulphur efficiency all has an impact.Present invention provide that oval flatness is the ratio of transverse and short axle, i.e. f=a/b, wherein, f is ellipse
Round flat Pingdu, a is major axis, and b is short axle, as shown in Figure 7.Oval flatness f can be adopted to represent oval flat with oval eccentricity e
Flat degree, but f is more directly perceived, and the relation of the two is e2+1/f2=1.Jing Fluent modelings learn, oval flatness f with
There is interference relation in desulfuration efficiency η, that is, exist an optimum f codomain so that η is maximum, the optimum f codomains for 2~10, η >=
98.4%, η average than other situations is higher by least one percentage point, and this is significant for desulfurization.Detailed data such as following table institute
Show:
Oval flatness | 1 | 1.5 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
Desulfuration efficiency % | 97.5 | 97.7 | 98.4 | 98.8 | 98.9 | 98.8 | 98.9 | 98.7 | 98.6 | 98.5 | 98.5 |
Oval flatness | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | |
Desulfuration efficiency % | 98.1 | 98.1 | 98 | 98.1 | 98 | 98 | 97.9 | 97.8 | 97.8 | 97.7 |
Table 1
Graph of relation of the desulfuration efficiency with regard to oval flatness is drawn according to above-mentioned table 1, as shown in figure 8, can from figure
Know, when f is between 2~10, η contains a peak, and f < 2 and f > 10, η can diminish.Wherein, the situation of f < 2 includes three
Kind:One is 1 < f < 2, as f=1.5, η=97.7%;Two is f=1 in broad terms, and this is positive round, η=97.5%;Three
It is f < 1 in broad terms, represents oval and place to erect, it can be seen from the curvilinear trend simulated in Fig. 8, η < 97.5%.F >
10 situation includes two kinds:One is 10 < f <+∞, from curvilinear trend in Fig. 8, ηF=14< 98.1%, at least ηF=10<
98.5%;Two is that f is+∞, and practical significance is that now ellipse becomes flat board, it is clear that seen according to curvilinear trend, ηF=14< 98.1%,
At least ηF=10< 98.5%.Why there is peak, trace it to its cause be the scope (f=2~10) oval surface increase
Optimal solution is obtained between smoke path and reduction resistance.
Fluent simulation drawings when Fig. 9 is 3 for oval flatness, Fluent simulation drawings when Figure 10 is 1.5 for oval flatness,
Can be seen that by two figures, the former to flue gas turbulence effects more preferably, the result of simulation as shown above, η=98.8% during f=3, f=
η=97.7% when 1.5, the former is higher than the latter 1.1 percentage points.The Fluent simulation drawings of other numerical value and analysis are similar, no longer
Repeat one by one, it should thus be appreciated that.
Claims (9)
1. a kind of multilamellar ellipse bar turbulence device, is arranged at desulfuration absorbing tower spraying layer lower section, including being installed on a support
Multiple turbulent flow modules, each turbulent flow module includes the turbulent flow grid that at least two-layer is arranged in parallel, and every layer of turbulent flow grid include being arranged in parallel
Multiple ellipse bars, the ellipse bar major axis is horizontally oriented, and oval flatness is 2~10.
2. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that the ellipse bar of adjacent two layers turbulent flow grid
It is interlaced arrangement when arranging for 0 ° of angle in 0 °~90 ° angle arrangements.
3. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that ellipse bar for corrosion resistant hollow or
Solid bar.
4. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that the major axis of ellipse bar be 60mm~
65mm。
5. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that the percent opening of every layer of turbulent flow grid is
30%~60%.
6. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that the pitch-row of every layer of turbulent flow grid is
25.7mm~97.5mm.
7. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that adjacent two layers turbulent flow grid spacing is
80mm~120mm.
8. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that turbulent flow block length is 1.4~
1.8m, width is 0.8~1m.
9. multilamellar ellipse bar turbulence device according to claim 1, it is characterised in that the multilamellar ellipse bar turbulence device position
At 1.5~2.5m of spraying layer lower section.
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CN201710053318.XA CN106669407A (en) | 2017-01-22 | 2017-01-22 | Turbulence device with multi-layered elliptical rods |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107101799A (en) * | 2017-06-14 | 2017-08-29 | 浙江大学 | The variable multiple field atmospheric turbulence simulation device of incidence angle |
CN112870960A (en) * | 2021-03-19 | 2021-06-01 | 中国华电科工集团有限公司 | Ammonia spraying device and flue gas denitration device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107101799A (en) * | 2017-06-14 | 2017-08-29 | 浙江大学 | The variable multiple field atmospheric turbulence simulation device of incidence angle |
CN112870960A (en) * | 2021-03-19 | 2021-06-01 | 中国华电科工集团有限公司 | Ammonia spraying device and flue gas denitration device |
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Application publication date: 20170517 |