CN106644468A - Precise decelerator test bench for industrial robot - Google Patents
Precise decelerator test bench for industrial robot Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/021—Gearings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/028—Acoustic or vibration analysis
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Abstract
本发明公开了一种工业机器人用精密减速器测试试验台,包括:具有水平台面的试验台体;固定在实验台体的试验台支架,该支架竖直固定在水平台面上,支架的顶端固定有负载;在负载的下方通过联轴器连接有传动精度与效率仪,该精度与效率仪的下方通过联轴器与固定在试验台体上的精密减速器的输出轴连接;精密减速器的输入轴由固定在试验台体下方的驱动电机驱动;在精密减速器输入轴处的设有检测精密减速器位置、角度和角加速度的光栅编码器;在所述水平台面上还设有检测精密减速器角位移的光栅;检测过程中,所述的驱动电机带动所述的精密减速器工作,所述的光栅编码器和光栅获取减速器的精密减速器位置、角度、角加速度和角位移,完成当前减速器的测试。
The invention discloses a precision reducer test bench for industrial robots, comprising: a test bench body with a horizontal platform; a test bench bracket fixed on the test bench body, the bracket is vertically fixed on the horizontal platform, and the top of the bracket is fixed There is a load; a transmission accuracy and efficiency meter is connected through a coupling under the load, and the precision and efficiency meter is connected to the output shaft of the precision reducer fixed on the test bench body through a coupling; the precision reducer The input shaft is driven by a drive motor fixed under the test bench body; a grating encoder for detecting the position, angle and angular acceleration of the precision reducer is installed at the input shaft of the precision reducer; The grating of the angular displacement of the reducer; during the detection process, the drive motor drives the precision reducer to work, and the grating encoder and grating obtain the precision reducer position, angle, angular acceleration and angular displacement of the reducer, Complete testing of the current reducer.
Description
技术领域technical field
本发明涉及一种工业机器人用精密减速器测试试验台,涉及高速列车的牵引驱动装置的大功率齿轮箱的油润滑的迷宫密封方式。涉及专利分类号G01测量;测试G01M机器或结构部件的静或动平衡的测试;其他类目中不包括的结构部件或设备的测试G01M13/00机械部件的测试G01M13/02齿轮或传动机构的测试。The invention relates to a precision reducer test bench for industrial robots, and relates to an oil-lubricated labyrinth sealing method for a high-power gearbox of a traction drive device of a high-speed train. Involving patent classification G01 Measurement; Test G01M Test of static or dynamic balance of machines or structural components; Test of structural components or equipment not included in other categories G01M13/00 Test of mechanical components G01M13/02 Test of gears or transmission mechanisms .
背景技术Background technique
精密减速器传动特点如下:The transmission characteristics of the precision reducer are as follows:
(1)高传动比、传动精度高、回差小(1) High transmission ratio, high transmission precision and small hysteresis
(2)扭转刚度大,承载能力强(2) Large torsional rigidity and strong bearing capacity
(3)传动平稳、噪声小(3) Stable transmission and low noise
(4)传动效率高(4) High transmission efficiency
由于其以上特点,精密减速器多被应用于机器人等要求较为严格的环境下,其性能需要达到较高的要求,对其各项性能指标的测试也显得尤为重要。因此工业机器人用精密减速器测试试验台也需满足较高要求。Due to the above characteristics, precision reducers are mostly used in environments with stricter requirements such as robots, and its performance needs to meet higher requirements, so the testing of its various performance indicators is also particularly important. Therefore, the precision reducer test bench for industrial robots also needs to meet higher requirements.
目前的精密减速器测试台有多种型号,用于测试其不同种类的性能数据。目前工业机器人用精密减速器测试试验台存在多种问题,如:There are many types of precision reducer test benches at present, which are used to test different kinds of performance data. At present, there are many problems in the precision reducer test bench for industrial robots, such as:
(1)测试台分散,如果要对同一个精密减速器进行全部测量,需要更换多个测试台,过程繁琐费时;(1) The test benches are scattered. If you want to perform all measurements on the same precision reducer, you need to replace multiple test benches, which is cumbersome and time-consuming;
(2)单个测试台体积较大,占用过多的空间;(2) A single test bench is large in size and takes up too much space;
(3)由于各个测试台功能单一,因此需要购买多种测试台才能满足全部测量需求,采购成本较高。(3) Since each test bench has a single function, it is necessary to purchase multiple test benches to meet all measurement requirements, and the procurement cost is relatively high.
发明内容Contents of the invention
为了解决上述技术问题,本发明公开的一种工业机器人用精密减速器测试试验台,包括:In order to solve the above technical problems, the present invention discloses a precision reducer test bench for industrial robots, including:
具有水平台面的试验台体;A test bench body with a horizontal platform;
固定在实验台体的试验台支架,该支架竖直固定在水平台面上,支架的顶端固定有负载;The test bench bracket fixed on the test bench body, the bracket is vertically fixed on the horizontal platform, and the top of the bracket is fixed with a load;
在负载的下方通过联轴器连接有传动精度与效率仪,该精度与效率仪的下方通过联轴器与固定在试验台体上的精密减速器的输出轴连接;A transmission precision and efficiency meter is connected below the load through a coupling, and the precision and efficiency meter is connected to the output shaft of the precision reducer fixed on the test bench body through a coupling;
精密减速器的输入轴由固定在试验台体下方的驱动电机驱动;The input shaft of the precision reducer is driven by the driving motor fixed under the test bench body;
在精密减速器输入轴处的设有检测精密减速器位置、角度和角加速度的光栅编码器;A grating encoder is installed at the input shaft of the precision reducer to detect the position, angle and angular acceleration of the precision reducer;
在所述水平台面上还设有检测精密减速器角位移的光栅;A grating for detecting the angular displacement of the precision reducer is also arranged on the horizontal platform;
检测过程中,所述的驱动电机带动所述的精密减速器工作,所述的光栅编码器和光栅获取减速器的精密减速器位置、角度、角加速度和角位移,完成当前减速器的测试。During the detection process, the drive motor drives the precision reducer to work, and the grating encoder and grating obtain the precision reducer position, angle, angular acceleration and angular displacement of the reducer to complete the test of the current reducer.
作为优选的实施方式,所述的水平台面上还设有测量所述减速器工作工程中振动的测振仪以及测量工作噪声的噪声测试仪。As a preferred embodiment, the horizontal platform is also provided with a vibrometer for measuring the vibration in the working process of the reducer and a noise tester for measuring the working noise.
更进一步的,还设有扭转刚度测试装置;该测试装置包括与所述的精密减速器输入轴接触的应变片和应变测量仪;Furthermore, a torsional rigidity test device is also provided; the test device includes a strain gauge and a strain gauge that are in contact with the input shaft of the precision reducer;
测试过程中,精密减速器变形导致与其接触的应变片发生形变,导致应变片的电阻变化;所述的应变测量仪感知电阻的变化,作为表征精密减速器变形的表征值。During the test, the deformation of the precision reducer causes the deformation of the strain gauge in contact with it, resulting in a change in the resistance of the strain gauge; the strain gauge senses the change in resistance as a characteristic value representing the deformation of the precision reducer.
更进一步的,所述的应变测量仪带有惠斯通电桥。Furthermore, the strain measuring instrument has a Wheatstone bridge.
附图说明Description of drawings
为了更清楚的说明本发明的实施例或现有技术的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做一简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1为本发明试验台的主视图Fig. 1 is the front view of test bench of the present invention
图2为本发明图1的剖视图Fig. 2 is the sectional view of Fig. 1 of the present invention
图3为本发明的立体示意图Fig. 3 is the three-dimensional schematic diagram of the present invention
具体实施方式detailed description
为使本发明的实施例的目的、技术方案和优点更加清楚,下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚完整的描述:In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the drawings in the embodiments of the present invention:
如图1-3所示:一种工业机器人用精密减速器测试试验台,主要包括:具有水平台面的试验台体6,实验台体6的支腿通过螺栓固定,保证减速机运行过程中不会因台体6未紧固而产生多余振动,影响实验测试精度。As shown in Figure 1-3: a precision reducer test bench for industrial robots, mainly including: a test bench body 6 with a horizontal surface, and the legs of the test bench body 6 are fixed by bolts to ensure that the reducer does not run during operation. Can produce redundant vibration because table body 6 is not fastened, influence experiment test accuracy.
在台体上设有竖直立式的试验台支架2,用于固定实验设备,支架2的顶端固定有负载1。A vertical test bench support 2 is provided on the platform body for fixing experimental equipment, and a load 1 is fixed on the top of the support 2 .
在负载1的下方,在负载1的下方通过联轴器12连接有传动精度与效率仪3,该精度与效率仪的下方通过联轴器12与固定在试验台体6上的精密减速器4的输出轴连接;精密减速器4的输入轴由固定在试验台体6下方的驱动电机7驱动;在精密减速器4输入轴处的设有检测精密减速器位置、角度和角加速度的光栅编码器8;在所述水平台面上还设有检测精密减速器4角位移的光栅9;Below the load 1, a transmission precision and efficiency meter 3 is connected through a coupling 12 under the load 1, and the precision reducer 4 fixed on the test bench body 6 is connected under the precision and efficiency meter through a coupling 12 The output shaft of the precision reducer 4 is connected to the output shaft; the input shaft of the precision reducer 4 is driven by the drive motor 7 fixed under the test bench body 6; the grating code for detecting the position, angle and angular acceleration of the precision reducer is provided at the input shaft of the precision reducer 4 A device 8; a grating 9 for detecting the angular displacement of the precision reducer 4 is also provided on the horizontal platform;
检测过程中,所述的驱动电机7带动所述的精密减速器4工作,所述的光栅编码器8和光栅10获取减速器的精密减速器位置、角度、角加速度和角位移,完成当前减速器的测试。During the detection process, the drive motor 7 drives the precision reducer 4 to work, and the grating encoder 8 and grating 10 obtain the precision reducer position, angle, angular acceleration and angular displacement of the reducer to complete the current deceleration device testing.
当驱动电机7带动精密减速器进行运动时,各个测试仪器能够对精密减速器的运动状态进行取样,然后把分析结果进行输出。When the drive motor 7 drives the precision reducer to move, each test instrument can sample the movement state of the precision reducer, and then output the analysis results.
还设有扭转刚度测试装置5;该测试装置包括与所述的精密减速器4输入轴接触的应变片和应变测量仪;Also be provided with torsional rigidity testing device 5; This testing device comprises the strain gage and strain gauge that contact with described precision speed reducer 4 input shafts;
测试过程中,精密减速器变形导致与其接触的应变片发生形变,导致应变片的电阻变化;所述的应变测量仪感知电阻的变化,作为表征精密减速器变形的表征值。During the test, the deformation of the precision reducer causes the deformation of the strain gauge in contact with it, resulting in a change in the resistance of the strain gauge; the strain gauge senses the change in resistance as a characteristic value representing the deformation of the precision reducer.
更进一步的,考虑到待测的精密减速机工作过程中产生的应变量较为微小,应变测量仪的可能无法有效识别,单纯设置的应变片的微小形变,故作为优选的实施方式,所述的应变测量仪带有惠斯通电桥。Furthermore, considering that the amount of strain generated during the working process of the precision reducer to be tested is relatively small, the strain measuring instrument may not be able to effectively identify the small deformation of the simply set strain gauge, so as a preferred embodiment, the described The strain gauge has a Wheatstone bridge.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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Cited By (7)
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| CN107271183A (en) * | 2017-07-18 | 2017-10-20 | 芜湖赛宝机器人产业技术研究院有限公司 | A kind of industrial robot reductor torsional rigidity test of vehicular platform |
| CN107553526A (en) * | 2017-07-18 | 2018-01-09 | 芜湖赛宝机器人产业技术研究院有限公司 | A kind of industrial robot speed reducer drive accuracy testing device |
| CN109406144A (en) * | 2018-12-21 | 2019-03-01 | 浙江双环传动机械股份有限公司 | RV decelerator moment and noise precision measurement apparatus and its method |
| CN109909911A (en) * | 2019-03-05 | 2019-06-21 | 山东帅克机械制造股份有限公司 | A kind of switching device based on high-tech precision inspection instrument |
| CN110068459A (en) * | 2019-03-08 | 2019-07-30 | 天津大学 | A kind of barrel-shaped disk shaped support system |
| CN110441052A (en) * | 2019-07-23 | 2019-11-12 | 清远敏实汽车零部件有限公司 | A kind of RV speed reducer comprehensive performance parameter test special plane |
| EP3822607A4 (en) * | 2019-03-08 | 2022-04-13 | Tianjin University | HIGH ACCURACY COMPREHENSIVE POWER TESTER FOR A PRECISE ROBOT SPEED COUNTER |
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| CN107271183A (en) * | 2017-07-18 | 2017-10-20 | 芜湖赛宝机器人产业技术研究院有限公司 | A kind of industrial robot reductor torsional rigidity test of vehicular platform |
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| CN110068459A (en) * | 2019-03-08 | 2019-07-30 | 天津大学 | A kind of barrel-shaped disk shaped support system |
| EP3822607A4 (en) * | 2019-03-08 | 2022-04-13 | Tianjin University | HIGH ACCURACY COMPREHENSIVE POWER TESTER FOR A PRECISE ROBOT SPEED COUNTER |
| CN110068459B (en) * | 2019-03-08 | 2023-10-24 | 天津大学 | Barrel-shaped disc-shaped supporting system |
| CN110441052A (en) * | 2019-07-23 | 2019-11-12 | 清远敏实汽车零部件有限公司 | A kind of RV speed reducer comprehensive performance parameter test special plane |
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Application publication date: 20170510 |