CN106629376A - Angle-adjustable electromagnetic lifting appliance and adjusting method thereof - Google Patents

Angle-adjustable electromagnetic lifting appliance and adjusting method thereof Download PDF

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Publication number
CN106629376A
CN106629376A CN201710143475.XA CN201710143475A CN106629376A CN 106629376 A CN106629376 A CN 106629376A CN 201710143475 A CN201710143475 A CN 201710143475A CN 106629376 A CN106629376 A CN 106629376A
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electromagnetic
angle
crane
workpiece
chuck
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CN106629376B (en
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王金娣
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Haimen Xiuyu Industrial Design Co ltd
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Priority to CN201710910606.2A priority patent/CN107473070A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/04Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means
    • B66C1/06Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means electromagnetic

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention discloses an angle-adjustable electromagnetic lifting appliance, which comprises an electromagnetic sucker frame and a hydraulic adjusting device by arranging each electromagnetic sucker lifting appliance, wherein the upper end of the hydraulic adjusting device is fixedly arranged on the electromagnetic sucker frame, and the other end of the hydraulic adjusting device is hinged with an electromagnetic sucker through a first hinge structure; the lower end of the electromagnetic chuck frame is hinged with the electromagnetic chuck through a second hinge structure; the first hinge structure is arranged on one side of the electromagnetic chuck, and the second hinge structure is arranged at the center of the electromagnetic chuck, so that a workpiece to be hoisted can be reliably grabbed and hoisted; through being provided with hydraulic pressure adjusting device at every electromagnet hoist, can realize carrying out angle adjustment to the hoist and mount work piece at hoist and mount in-process to make the hoist and mount position of hoist and mount article satisfy the requirement of other process flows, convenient operation, safe and reliable, the practicality is strong.

Description

一种角度可调的电磁吊具及其调节方法An angle-adjustable electromagnetic spreader and its adjustment method

技术领域technical field

本发明涉及电磁吊具领域,更具体地说,是涉及一种角度可调的电磁吊具及其调节方法。The invention relates to the field of electromagnetic slings, more specifically, to an angle-adjustable electromagnetic sling and an adjusting method thereof.

背景技术Background technique

宽厚钢板在国民经济和国防建设中具有极为重要的地位,然而在宽厚板起重技术的研究和应用方面,我国还处在起步阶段。宽厚板的特点是大而重,如外形尺寸13000mm×4900mm×50mm的钢板,其重量达25t。现有技术中已有采用电磁吊具或者其他常规吊具对宽厚板进行起吊,能解决一部分吊装问题。但是譬如在海洋钻井平台等大型设备以及造船工业中用到的宽厚钢板,在施工焊接过程中需要对宽厚板进行的角度进行调整,才能确保焊接质量;且不同工件的倾斜角度不一定相同;从而导致采用传统电磁吊具或者常规吊具进行吊装作业效率很低,目前还未有较理想的角度可调电磁吊具。Wide and thick steel plates play an extremely important role in the national economy and national defense construction. However, in terms of research and application of wide and thick plate lifting technology, our country is still in its infancy. The wide and thick plate is characterized by large and heavy, such as a steel plate with an overall size of 13000mm×4900mm×50mm, its weight is 25t. In the prior art, electromagnetic spreaders or other conventional lifters have been used to lift wide and thick plates, which can solve part of the lifting problems. However, for example, the wide and thick steel plates used in large-scale equipment such as offshore drilling platforms and the shipbuilding industry need to adjust the angle of the wide and thick plates during the construction welding process to ensure the welding quality; and the inclination angles of different workpieces are not necessarily the same; thus As a result, the efficiency of hoisting operations using traditional electromagnetic spreaders or conventional spreaders is very low. At present, there is no ideal angle-adjustable electromagnetic spreader.

发明内容Contents of the invention

有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种角度可调电磁吊具,其在吊装过程中可以实现对吊装工件进行角度调整,有效解决吊装效率不高的问题。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide an angle-adjustable electromagnetic hoist, which can adjust the angle of the hoisted workpiece during the hoisting process, effectively solving the problem of low hoisting efficiency .

为实现上述目的,本发明提供了如下技术方案:一种角度可调的电磁吊具,其包括起重机吊钩、第一钢丝绳、第二钢丝绳、第一吊环、第二吊环、平衡梁以及多个电磁吸盘吊具;其中,起重机吊钩通过吊索与起重机的起升装置相连接;第一钢丝绳一端与第一吊环连接,另一端与平衡梁连接;第二钢丝绳一端与第二吊环连接,另一端与平衡梁连接;第一吊环和第二吊环钩挂在起重机吊钩上;平衡梁下端设置有多个电磁吸盘吊具,其特征在于:每个电磁吸盘吊具包括电磁吸盘框架和液压调整装置,其中液压调整装置上端固定设置在电磁吸盘框架上,另一端通过第一铰接结构与电磁吸盘铰接;电磁吸盘框架下端通过第二铰接结构与电磁吸盘铰接;其中第一铰接结构设置在电磁吸盘的一侧,第二铰接结构设置在电磁吸盘的中心位置。In order to achieve the above object, the present invention provides the following technical solutions: an angle-adjustable electromagnetic hanger, which includes a crane hook, a first steel wire rope, a second steel wire rope, a first suspension ring, a second suspension ring, a balance beam and a plurality of Electromagnetic sucker hanger; wherein, the crane hook is connected with the hoisting device of the crane through a sling; one end of the first steel wire rope is connected with the first ring, and the other end is connected with the balance beam; one end of the second wire rope is connected with the second ring, and the other is One end is connected to the balance beam; the first lifting ring and the second lifting ring are hooked on the crane hook; the lower end of the balance beam is provided with a plurality of electromagnetic sucker spreaders, which are characterized in that each electromagnetic sucker spreader includes an electromagnetic sucker frame and hydraulic adjustment The device, wherein the upper end of the hydraulic adjustment device is fixed on the electromagnetic chuck frame, and the other end is hinged with the electromagnetic chuck through the first hinge structure; the lower end of the electromagnetic chuck frame is hinged with the electromagnetic chuck through the second hinge structure; wherein the first hinge structure is set on the electromagnetic chuck On one side of the electromagnetic chuck, the second hinge structure is arranged at the center of the electromagnetic chuck.

进一步的设置为,所述的多个电磁吸盘吊具具体设置为三个以上,对称均布在平衡梁的下端。A further configuration is that the plurality of electromagnetic sucker hangers are specifically arranged to be more than three, and are symmetrically and evenly distributed at the lower end of the balance beam.

进一步的设置为,所述的第一钢丝绳和第二钢丝绳对称的设置在平衡梁上。A further configuration is that the first steel wire rope and the second steel wire rope are arranged symmetrically on the balance beam.

进一步的设置为,所述的多个电磁吸盘吊具优选为六个。It is further provided that the number of the plurality of electromagnetic chuck hangers is preferably six.

进一步的设置为,所述的平衡梁上设置有连接控制装置和电磁吸盘以及连接控制装置和液压调整装置的控制电缆。It is further provided that the balance beam is provided with a control cable connecting the control device and the electromagnetic chuck as well as connecting the control device and the hydraulic adjustment device.

进一步的设置为,所述的电磁吸盘框架为型钢构成的框架结构。It is further provided that the electromagnetic chuck frame is a frame structure made of section steel.

进一步的设置为,所述的起重机为桥式起重机或门式起重机。It is further provided that the said crane is a bridge crane or a gantry crane.

进一步的设置为,所述的电磁吸盘上设置有角度检测装置。It is further provided that the electromagnetic chuck is provided with an angle detection device.

本发明具有下述优点:通过设置多个电磁吸盘,可将待吊工件可靠的抓取并进行吊装作业;通过在每个电磁吸盘吊具设置有液压调整装置,可以实现对吊装工件在吊装过程中进行角度调整,从而使得吊装工件的吊装位置满足其他工序流程的要求。The present invention has the following advantages: by arranging a plurality of electromagnetic chucks, the workpiece to be hoisted can be reliably grasped and hoisted; by installing a hydraulic adjustment device on each electromagnetic chuck sling, the hoisting workpiece can be hoisted during the hoisting process. Angle adjustment is carried out in the center, so that the hoisting position of the hoisting workpiece meets the requirements of other process flows.

附图说明Description of drawings

图1为本发明工作状态下的侧视图。Fig. 1 is a side view of the present invention in working state.

图2为本发明工作状态下的主视图。Fig. 2 is a front view of the present invention in working state.

图3为本发明工作状态下的俯视图。Fig. 3 is a top view of the present invention in working state.

图4为本发明工作状态下的左视图。Fig. 4 is a left view of the present invention in working state.

图5为本发明局部放大示图。Fig. 5 is a partial enlarged view of the present invention.

图中:1、起重机吊钩;2、第一吊环;3、第二吊环;4、第一钢丝绳;5、第二钢丝绳;6、电磁吸盘吊具;7、工件;8、液压调整装置;9、控制电缆;10、平衡梁;11、第二铰接结构;12、电磁吸盘;13、第一铰接结构;14、电磁吸盘框架。In the figure: 1. Crane hook; 2. The first lifting ring; 3. The second lifting ring; 4. The first steel wire rope; 5. The second steel wire rope; 9. Control cable; 10. Balance beam; 11. Second hinge structure; 12. Electromagnetic chuck; 13. First hinge structure; 14. Electromagnetic chuck frame.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例为实施本发明的较佳实施方式,所述描述是以说明本发明的一般原则为目的,并非用以限定本发明的范围。本发明的保护范围应当以权利要求所界定者为准,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Apparently, the described embodiments are preferred implementation modes for implementing the present invention, and the description is for the purpose of illustrating the general principle of the present invention, and is not intended to limit the scope of the present invention. The scope of protection of the present invention should be defined by the claims. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection of the present invention. range.

参照图1至图5所示,对实施例作进一步说明。Referring to Fig. 1 to Fig. 5, the embodiment will be further described.

本发明公开一种角度可调电磁吊具,其包括起重机吊钩1、第一钢丝绳4、第二钢丝绳5、第一吊环2、第二吊环3、平衡梁10以及多个电磁吸盘吊具6;其中,起重机吊钩1通过吊索与起重机的起升装置相连接;第一钢丝绳4一端与第一吊环2连接,另一端与平衡梁10连接;第二钢丝绳5一端与第二吊环3连接,另一端与平衡梁10连接;第一吊环2和第二吊环3钩挂在起重机吊钩1上;平衡梁10下端设置有多个电磁吸盘吊具6,其特征在于:每个电磁吸盘吊具6包括电磁吸盘框架14和液压调整装置8,其中液压调整装置8上端固定设置在电磁吸盘框架14上,另一端通过第一铰接结构13与电磁吸盘12铰接;电磁吸盘框架14下端通过第二铰接结构11与电磁吸盘12铰接;其中第一铰接结构13设置在电磁吸盘12的一侧,第二铰接结构11设置在电磁吸盘12的中心位置。The invention discloses an angle-adjustable electromagnetic hanger, which includes a crane hook 1, a first wire rope 4, a second wire rope 5, a first ring 2, a second ring 3, a balance beam 10 and a plurality of electromagnetic sucker hangers 6 Wherein, the crane hook 1 is connected with the hoisting device of the crane through a sling; one end of the first steel wire rope 4 is connected with the first suspension ring 2, and the other end is connected with the balance beam 10; one end of the second steel wire rope 5 is connected with the second suspension ring 3 , the other end is connected with the balance beam 10; the first suspension ring 2 and the second suspension ring 3 are hooked on the crane hook 1; a plurality of electromagnetic sucker hangers 6 are arranged at the lower end of the balance beam 10, and it is characterized in that: each electromagnetic sucker hangs Tool 6 includes electromagnetic chuck frame 14 and hydraulic adjustment device 8, wherein the upper end of hydraulic adjustment device 8 is fixedly arranged on electromagnetic chuck frame 14, and the other end is hinged with electromagnetic chuck 12 through first hinge structure 13; the lower end of electromagnetic chuck frame 14 is passed through second The hinged structure 11 is hinged with the electromagnetic chuck 12 ; the first hinged structure 13 is arranged on one side of the electromagnetic chuck 12 , and the second hinged structure 11 is arranged at the center of the electromagnetic chuck 12 .

进一步的设置为,所述的多个电磁吸盘吊具6具体设置为三个以上,对称均布在平衡梁10的下端。A further arrangement is that the plurality of electromagnetic chuck hangers 6 are specifically arranged to be more than three, and are symmetrically and evenly distributed on the lower end of the balance beam 10 .

进一步的设置为,所述的第一钢丝绳4和第二钢丝绳5对称的设置在平衡梁10上。A further setting is that the first steel wire rope 4 and the second steel wire rope 5 are symmetrically arranged on the balance beam 10 .

进一步的设置为,所述的多个电磁吸盘吊具6优选为六个。It is further provided that the number of the plurality of electromagnetic chuck hangers 6 is preferably six.

进一步的设置为,平衡梁10上设置有连接控制装置和电磁吸盘12以及连接控制装置和液压调整装置8的控制电缆。It is further provided that the balance beam 10 is provided with a control cable connecting the control device and the electromagnetic chuck 12 and connecting the control device and the hydraulic adjustment device 8 .

进一步的设置为,所述的电磁吸盘框架14为型钢构成的框架结构。It is further provided that the electromagnetic chuck frame 14 is a frame structure made of section steel.

进一步的设置为,所述的起重机为桥式起重机或门式起重机。It is further provided that the said crane is a bridge crane or a gantry crane.

进一步的设置为,所述的电磁吸盘12上设置有角度检测装置。A further setting is that the electromagnetic chuck 12 is provided with an angle detection device.

一种电磁吊具的角度调节方法,其包括以下步骤:第一步,根据待吊工件所处的位置,通过起重机的起升结构将电磁吊具放置正上方,使得电磁吸盘与待吊工件上表面直接接触;第二步,通过控制装置将电磁吸盘通电,从而使得电磁吊具将待吊工件吸住;第三步,通过起重机的起升结构将待吊工件提升至正常吊装高度,再通过移动起重机将工件吊运至待施工的位置上方;第四步,根据工件的施工的要求,通过启动控制装置启动液压调整装置,对工件的角度进行调整,使得正在吊装的工件的角度位置符合施工要求。A method for adjusting the angle of an electromagnetic sling, which includes the following steps: firstly, according to the position of the workpiece to be hoisted, the electromagnetic sling is placed directly above the lifting structure of the crane, so that the electromagnetic chuck and the workpiece to be hoisted The surface is in direct contact; the second step is to energize the electromagnetic chuck through the control device, so that the electromagnetic lifter will suck the workpiece to be hoisted; the third step is to lift the workpiece to be hoisted to the normal lifting height through the lifting structure of the crane, and then pass The mobile crane lifts the workpiece above the position to be constructed; the fourth step, according to the construction requirements of the workpiece, activate the hydraulic adjustment device through the start control device to adjust the angle of the workpiece so that the angular position of the workpiece being hoisted conforms to the construction requirements. Require.

相对于现有技术,本发明提供的角度可调电磁吊具,可实现对正在吊装的工件进行角度位置调整,从而使其满足相关其他作业流程的要求,操作方便,安全可靠,实用性强。Compared with the prior art, the angle-adjustable electromagnetic hoist provided by the present invention can adjust the angle position of the workpiece being hoisted, so that it can meet the requirements of other related work processes, and is easy to operate, safe and reliable, and has strong practicability.

上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications, and environments can be made within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.

Claims (9)

1.一种角度可调的电磁吊具,其包括起重机吊钩、第一钢丝绳、第二钢丝绳、第一吊环、第二吊环、平衡梁以及多个电磁吸盘吊具;其中,起重机吊钩通过吊索与起重机的起升装置相连接;第一钢丝绳一端与第一吊环连接,另一端与平衡梁连接;第二钢丝绳一端与第二吊环连接,另一端与平衡梁连接;第一吊环和第二吊环钩挂在起重机吊钩上;平衡梁下端设置有多个电磁吸盘吊具,其特征在于:每个电磁吸盘吊具包括电磁吸盘框架和液压调整装置,其中液压调整装置上端固定设置在电磁吸盘框架上,另一端通过第一铰接结构与电磁吸盘铰接;电磁吸盘框架下端通过第二铰接结构与电磁吸盘铰接;其中第一铰接结构设置在电磁吸盘的一侧,第二铰接结构设置在电磁吸盘的中心位置。1. An angle-adjustable electromagnetic hanger, which includes a crane hook, a first steel wire rope, a second steel wire rope, a first ring, a second ring, a balance beam and a plurality of electromagnetic sucker hangers; wherein the crane hook passes through The sling is connected to the hoisting device of the crane; one end of the first steel wire rope is connected to the first lifting ring, and the other end is connected to the balance beam; one end of the second steel wire rope is connected to the second lifting ring, and the other end is connected to the balance beam; the first lifting ring and the second The second ring hook is hung on the crane hook; the lower end of the balance beam is provided with a plurality of electromagnetic sucker spreaders, which are characterized in that: each electromagnetic sucker spreader includes an electromagnetic sucker frame and a hydraulic adjustment device, wherein the upper end of the hydraulic adjustment device is fixed on the electromagnetic On the suction cup frame, the other end is hinged with the electromagnetic chuck through the first hinge structure; the lower end of the electromagnetic chuck frame is hinged with the electromagnetic chuck through the second hinge structure; wherein the first hinge structure is arranged on one side of the electromagnetic chuck, and the second hinge structure is arranged on the electromagnetic chuck. The center position of the suction cup. 2.根据权利要求1所述的一种角度可调的电磁吊具,其特征在于:所述的多个电磁吸盘吊具具体设置为三个以上,对称均布在平衡梁的下端。2. An angle-adjustable electromagnetic hanger according to claim 1, characterized in that: said plurality of electromagnetic sucker hangers are specifically arranged to be more than three, symmetrically and evenly distributed at the lower end of the balance beam. 3.根据权利要求1所述的一种角度可调电磁吊具,其特征在于:所述的第一钢丝绳和第二钢丝绳对称的设置在平衡梁上。3. An angle-adjustable electromagnetic hanger according to claim 1, characterized in that: the first steel wire rope and the second steel wire rope are arranged symmetrically on the balance beam. 4.根据权利要求2所述的一种角度可调的电磁吊具,其特征在于:所述的多个电磁吸盘吊具优选为六个。4. An angle-adjustable electromagnetic hanger according to claim 2, characterized in that the number of said plurality of electromagnetic sucker hangers is preferably six. 5.根据权利要求1所述的一种角度可调的电磁吊具,其特征在于:所述的平衡梁上设置有连接控制装置和电磁吸盘以及连接控制装置和液压调整装置的控制电缆。5. An angle-adjustable electromagnetic hoist according to claim 1, characterized in that: said balance beam is provided with a control cable connecting the control device and the electromagnetic chuck and connecting the control device and the hydraulic adjustment device. 6.根据权利要求1所述的一种角度可调的电磁吊具,其特征在于:所述的电磁吸盘框架为型钢构成的框架结构。6. An angle-adjustable electromagnetic hanger according to claim 1, characterized in that: said electromagnetic chuck frame is a frame structure made of section steel. 7.根据权利要求1所述的一种角度可调的电磁吊具,其特征在于:所述的起重机为桥式起重机或门式起重机。7. An angle-adjustable electromagnetic spreader according to claim 1, characterized in that: said crane is a bridge crane or a gantry crane. 8.根据权利要求1所述的一种角度可调的电磁吊具,其特征在于:所述的电磁吸盘上设置有角度检测装置。8. An angle-adjustable electromagnetic hanger according to claim 1, characterized in that: said electromagnetic chuck is provided with an angle detection device. 9.一种电磁吊具的角度调节方法,其特征在于:所采用的电磁吊具为权利要求1-8任意一项所述的角度可调的电磁吊具,调节方法包括以下步骤:第一步,根据待吊工件所处的位置,通过起重机的起升结构将电磁吊具放置正上方,使得电磁吸盘与待吊工件上表面直接接触;第二步,通过控制装置将电磁吸盘通电,从而使得电磁吊具将待吊工件吸住;第三步,通过起重机的起升结构将待吊工件提升至正常吊装高度,再通过移动起重机将工件吊运至待施工位置上方;第四步,根据工件的施工的要求,通过启动控制装置启动液压调整装置,对工件的角度进行调整,使得正在吊装的工件的角度位置符合施工要求。9. An angle adjustment method of an electromagnetic hanger, characterized in that: the electromagnetic hanger adopted is the angle-adjustable electromagnetic hanger described in any one of claims 1-8, and the adjustment method comprises the following steps: first Step 1: According to the position of the workpiece to be hoisted, the electromagnetic hoist is placed directly above the hoisting structure of the crane, so that the electromagnetic chuck is in direct contact with the upper surface of the workpiece to be hoisted; the second step is to energize the electromagnetic chuck through the control device, so that Make the electromagnetic lifting device suck the workpiece to be hoisted; the third step is to lift the workpiece to be hoisted to the normal hoisting height through the lifting structure of the crane, and then lift the workpiece to the position above the construction position by the mobile crane; the fourth step, according to According to the construction requirements of the workpiece, the hydraulic adjustment device is activated by starting the control device to adjust the angle of the workpiece so that the angular position of the workpiece being hoisted meets the construction requirements.
CN201710143475.XA 2017-03-11 2017-03-11 A method for adjusting the angle of an electromagnetic hanger Withdrawn - After Issue CN106629376B (en)

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