CN106628941B - A kind of adhesive tape machine control system and method - Google Patents

A kind of adhesive tape machine control system and method Download PDF

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Publication number
CN106628941B
CN106628941B CN201611039877.7A CN201611039877A CN106628941B CN 106628941 B CN106628941 B CN 106628941B CN 201611039877 A CN201611039877 A CN 201611039877A CN 106628941 B CN106628941 B CN 106628941B
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CN
China
Prior art keywords
tension
transmission system
belt
belt transmission
rubber belt
Prior art date
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Application number
CN201611039877.7A
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Chinese (zh)
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CN106628941A (en
Inventor
王海军
孙振泽
邬建雄
闫旭
李惠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Shenhua Energy Co Ltd
Shenhua Shendong Coal Group Co Ltd
Original Assignee
China Shenhua Energy Co Ltd
Shenhua Shendong Coal Group Co Ltd
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Priority to CN201611039877.7A priority Critical patent/CN106628941B/en
Publication of CN106628941A publication Critical patent/CN106628941A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0291Speed of the load carrier

Abstract

The invention discloses a kind of adhesive tape control systems, it include: clamping system, drive system, rubber belt transmission system, combined frequency changer and controller, controller, belt transport speed control instruction and belt tension control instruction are obtained for acquiring the tension signal of the rubber belt transmission system, and according to the tension signal;Combined frequency changer for controlling the belt transport speed of the rubber belt transmission system according to the belt transport speed control instruction, and controls according to the belt tension control instruction belt tension of the rubber belt transmission system.Implement the embodiment of the present invention, has the advantages that through the communication between controller and combined frequency changer, realize the normal operation work of rubber belt transmission system, reduce communication line, equipment failure rate is reduced, while when needing to upgrade rubber belt transmission system, need to only pass through upgrade controller.

Description

A kind of adhesive tape machine control system and method
Technical field
The present invention relates to sealing-tape machine transmission field more particularly to a kind of adhesive tape machine control systems and method.
Background technique
The driving of coal mine field sealing-tape machine at present and the control mode for being tensioned control switch are split type control, driving control System switch independently uses cabinet body to install with tensioning control switch, the starting of driving switch control sealing-tape machine driving frequency converter, Stopping, acceleration and deceleration etc. are tensioned the clamping system of switch control belt, because there is close logic control, institutes therebetween To need to communicate, the prior art mainly connects driving switch by multi-cable and tensioning switchs, and realizes the communication of the two.It is existing Split type control mode has the disadvantage that in technology: first, drive control switch and tensioning control switch are independently installed in cabinet body It is interior, it is big to occupy installation space.Second, since drive control switchs and is tensioned between control switch there are logic control, equipment it Between need by cable transmission control signal, information content is limited and unstable, cause sealing-tape machine control mode upgrade bottleneck.
Summary of the invention
It is an object of the invention to overcome the shortcomings of that the driving of the prior art and tensioning control using split-type design, provide A kind of adhesive tape machine control system and method.
Technical solution of the present invention provides a kind of adhesive tape machine control system, comprising: clamping system, drive system, adhesive tape pass Defeated system, combined frequency changer and controller,
Controller obtains belt for acquiring the tension signal of the rubber belt transmission system, and according to the tension signal Transmission speed control instruction and belt tension control instruction;
Combined frequency changer, for controlling the belt of the rubber belt transmission system according to the belt transport speed control instruction Transmission speed controls the belt tension of the rubber belt transmission system according to the belt tension control instruction.
Further, the combined frequency changer includes at least one driving frequency converter and a tensioning frequency converter:
Frequency converter is driven, for controlling the belt of the rubber belt transmission system according to the belt transport speed control instruction Transmission speed;
It is tensioned frequency converter, for controlling the belt tension of the rubber belt transmission system according to tension force instruction.
Further, the combined frequency changer includes two driving frequency converters, and the drive system includes two driving electricity Machine.
Further, the tensioning frequency converter is also used to:
Tension preload is carried out to the rubber belt transmission system according to the belt tension control instruction.
Further, the system also includes:
Tracer, for detecting the fault-signal of the rubber belt transmission system;
On off controller, for controlling the starting and/or stopping of the rubber belt transmission system according to the fault-signal.
Further, the system also includes:
Display module, for showing the working condition of the rubber belt transmission system.
A kind of sealing-tape machine control method of the present invention, comprising:
Tension signal acquisition step, comprising: the tension signal of acquisition rubber belt transmission system;
Control instruction obtains step, comprising: obtains belt transport speed control instruction and belt according to the tension signal Tension force instruction;
Rubber belt transmission System controlled step, comprising: the adhesive tape is controlled according to the belt transport speed control instruction and is passed The belt transport speed of defeated system, and opened according to the belt that the belt tension control instruction controls the rubber belt transmission system Power.
Further, the rubber belt transmission System controlled step specifically includes:
Driving frequency converter controls the belt transport of the rubber belt transmission system according to the belt transport speed control instruction Speed, tensioning frequency converter control the belt tension of the rubber belt transmission system according to tension force instruction.
Further, the rubber belt transmission System controlled step further include:
The tensioning frequency converter carries out tension preload to the rubber belt transmission system according to the belt tension control instruction.
Further, the method also includes:
Failure detection steps, comprising: detect the fault-signal of the rubber belt transmission system;
Rubber belt transmission system protection step, comprising: the starting of the rubber belt transmission system is controlled according to the fault-signal And/or stop.
After adopting the above technical scheme, have the following beneficial effects: the tension signal by controller acquiring and transmission system, Belt transport speed control instruction and belt tension control instruction are obtained, combined frequency changer is according to belt transport speed control instruction The belt transport speed of rubber belt transmission system is controlled, and controls the belt of rubber belt transmission system according to belt tension control instruction Power realizes the normal operation work of rubber belt transmission system, reduces communication line, reduces equipment failure rate, while working as and needing to upgrade When rubber belt transmission system, it need to only pass through upgrade controller.
Detailed description of the invention
Referring to attached drawing, the disclosure of the present invention will become more readily understood.It is understood that these attached drawings are merely illustrative Purpose, and be not intended to limit the scope of protection of the present invention.In figure:
Fig. 1 is a kind of structural schematic diagram of adhesive tape machine control system of the present invention;
Fig. 2 is the structural schematic diagram of preferred embodiment;
Fig. 3 is a kind of work flow diagram of sealing-tape machine control method of the present invention.
Specific embodiment
Further illustrate a specific embodiment of the invention with reference to the accompanying drawing.
It is readily appreciated that, according to the technique and scheme of the present invention, in the case where not changing true spirit, the general skill of this field The various structures mode and implementation that art personnel can be replaced mutually.Therefore, following specific embodiments and attached drawing are only To the exemplary illustration of technical solution of the present invention, and it is not to be construed as whole of the invention or is considered as to inventive technique scheme It defines or limits.
It mentions in the present specification or up, down, left, right, before and after, front, the back side, top, the bottom that may mention etc. Positional terms are defined relative to each construction shown in the drawings, they are opposite concepts, and it is therefore possible to can root Correspondingly changed according to different location locating for it, different use states.So also should not be by these or others side Position term is construed to restricted term.
It is as shown in Figure 1 a kind of structural schematic diagram of adhesive tape machine control system of the present invention, including clamping system 11, driving system System 12, rubber belt transmission system 13, combined frequency changer 14 and controller 15,
Controller 15 obtains belt transport for acquiring the tension signal of rubber belt transmission system 13, and according to tension signal Rate control instruction and belt tension control instruction;
Specifically, after controller 15 acquires tension signal, by the tension signal value of acquisition and preset tension signal Value is compared, and when the tension signal value of acquisition and preset tension signal value difference value are big, controls belt transport speed Increase, when the tension signal value of acquisition and preset tension signal value difference value are small, control belt transport speed reduces.
Combined frequency changer, for controlling the belt transport speed of rubber belt transmission system 13 according to belt transport speed control instruction Degree, and according to the belt tension of belt tension control instruction control rubber belt transmission system 13.
In actual mechanical process, combined frequency changer 14 includes that at least one driving frequency converter 141 and a tensioning become Frequency device 142, specific:
Frequency converter 141 is driven, for stating the belt of rubber belt transmission system 13 according to the control of belt transport speed control instruction Transmission speed;
It is tensioned frequency converter 142, for instructing the belt tension of control rubber belt transmission system 13 according to tension force.
In the present embodiment, by the driving frequency converter of drive system and the tensioning frequency converter Combination Design of clamping system to combining In frequency converter, and driving frequency converter and tensioning frequency converter, centralized control drive system and clamping system are connected by controller, it is real Existing seamless communication connection, reduces equipment failure rate.
In one embodiment, combined frequency changer 14 includes two driving frequency converters 141, and drive system 12 includes two Driving motor 121.Two driving motors 121 are connected with corresponding two driving frequency converters 141 respectively.Pass through two independent drives Dynamic frequency converter, principal and subordinate, sets any driving frequency converter as host each other, then another driving frequency converter is automatically regulated to be slave, Two-shipper automatically forms dynamic power balance by optical-fibre communications.
14 real-time monitoring of combined frequency changer acquires the tension signal of rubber belt transmission system 13, and controller 15 is opened according to acquisition Force signal sends belt tension control instruction to tensioning frequency converter 142, and pre-tensioner, adjusting rubber belt transmission is carried out to clamping system 11 The belt tension of system 13, while belt transport speed control instruction is sent to driving frequency converter 141, control drive system 12 Driving motor 121 is slowly operated by low speed to high speed, is operated normally after high speed, to control the fortune of rubber belt transmission system 13 Scanning frequency degree.
It is illustrated in figure 2 the structural schematic diagram of preferred embodiment, including clamping system 11, drive system 12, glue Tape transport system 13, combined frequency changer 14 and controller 15,
Combined frequency changer 14, for acquiring the tension signal of rubber belt transmission system 13;
Controller 15, for obtaining belt transport speed control instruction and belt tension control instruction according to tension signal, And according to the belt transport speed of belt transport speed control instruction and belt tension control instruction control rubber belt transmission system 13 And belt tension.
Specifically, after controller 15 acquires tension signal, by the tension signal value of acquisition and preset tension signal Value is compared, and when the tension signal value of acquisition and preset tension signal value difference value are big, controls belt transport speed Increase, when the tension signal value of acquisition and preset tension signal value difference value are small, control belt transport speed reduces.
In actual mechanical process, combined frequency changer 14 includes that at least one driving frequency converter 141 and a tensioning become Frequency device 142, specific:
Frequency converter 141 is driven, the belt for controlling rubber belt transmission system 13 according to belt transport speed control instruction passes Defeated speed;
It is tensioned frequency converter 142, for instructing the belt tension of control rubber belt transmission system 13 according to tension force.
In the present embodiment, by the driving frequency converter of drive system and the tensioning frequency converter Combination Design of clamping system to combining In frequency converter, and driving frequency converter and tensioning frequency converter, centralized control drive system and clamping system are connected by controller, it is real Existing seamless communication connection, reduces equipment failure rate.
In one embodiment, tensioning frequency converter 142 is also used to:
Tension preload is carried out to rubber belt transmission system 13 according to belt tension control instruction.
In one embodiment, the system also includes:
Tracer 143, for detecting the fault-signal of rubber belt transmission system 13;
On off controller 16, for controlling the starting and/or stopping of rubber belt transmission system 13 according to fault-signal.
In the actual operation process, for protective glue tape transport system 13, combined frequency changer 14 is interior to be arranged tracer 143, when rubber belt transmission system 13 breaks down in transmission process, as sideslip occurs in adhesive tape, skidding, coal piling, vertical tears, along the line When emergency stop, temperature are excessively high, tracer 143 sends fault-signal on off controller after detecting fault-signal 16, the starting of rubber belt transmission system 13 and/or out of service is controlled by off controller 16.
In one embodiment, system further include:
Display module 17, for showing the working condition of rubber belt transmission system 13.
In specific actual mechanical process, clamping system 11 include winch motor, cable drum, tension sensor and The input terminal of moving trolley, winch motor is connect with the output end of tensioning frequency converter, the output end and wire rope roll of winch motor The input terminal connection of cylinder, the output end of cable drum and the input terminal of tension sensor connect, the output end of tension sensor It is connect with the input terminal of moving trolley, the output end of the moving trolley is connect with the input terminal of the rubber belt transmission system.
14 real-time monitoring of combined frequency changer acquires the tension signal of rubber belt transmission system 13, and controller 15 is opened according to acquisition Force signal sends pre-tensioner signal to tensioning frequency converter 142, carries out to clamping system 11 pre-tensioner, then passes through winch motor tune The wirerope length of cable drum is saved, and belt tension control instruction is transmitted to tension sensor, tension sensor control Moving trolley, the tension of belt is controlled by moving trolley, to reach the tensioning for adjusting rubber belt transmission system.Meanwhile it controlling Device 15 sends belt transport speed control instruction to driving frequency converter 141, controls the driving motor 121 of drive system 12 by low speed It to slowly operating at a high speed, is operated normally after high speed, to control the speed of service of rubber belt transmission system 13, controller 15 is logical It crosses 17 interface of display module and operation control is carried out to combined frequency changer 14.
It is illustrated in figure 3 a kind of work flow diagram of sealing-tape machine control method of the present invention, comprising:
Step S101: the tension signal of combined frequency changer acquisition rubber belt transmission system;
Step S102: belt transport speed control instruction and belt tension control instruction, and root are obtained according to tension signal According to the belt transport speed and belt of belt transport speed control instruction and belt tension control instruction control rubber belt transmission system Tension.
Specifically, the tension signal value of acquisition and preset tension signal value are compared after acquisition tension signal Compared with when the tension signal value of acquisition and preset tension signal value difference value are big, control belt transport speed increases, when adopting The tension signal value of collection and preset tension signal value difference value hour, control belt transport speed reduce.
In actual mechanical process, combined frequency changer includes that at least one drives frequency converter and a tensioning frequency converter, Step S102 is specifically included:
Frequency converter is driven to control the belt transport speed of rubber belt transmission system, tensioning according to belt transport speed control instruction Frequency converter instructs the belt tension of control rubber belt transmission system according to tension force.
In the present embodiment, by the driving frequency converter of drive system and the tensioning frequency converter Combination Design of clamping system to combining In frequency converter, and driving frequency converter and tensioning frequency converter, centralized control drive system and clamping system are connected by controller, it is real Existing seamless communication connection, reduces equipment failure rate.
Tensioning frequency converter carries out rubber belt transmission system also according to belt tension control instruction in one of the embodiments, Tension pre-tightens.
In actual mechanical process, combined frequency changer real-time monitoring acquires the tension signal of rubber belt transmission system, according to The tension signal of acquisition sends belt tension control instruction to frequency converter is tensioned, and pre-tensioner, adjusting adhesive tape is carried out to clamping system The belt tension of Transmission system, while belt transport speed control instruction is sent to frequency converter is driven, control the drive of drive system Dynamic motor is slowly operated by low speed to high speed, is operated normally after high speed, to control the speed of service of rubber belt transmission system.
In one of the embodiments, further include:
Detect the fault-signal of the rubber belt transmission system;
The starting and/or stopping of rubber belt transmission system are controlled according to fault-signal.
In actual mechanical process, for protective glue tape transport system, when rubber belt transmission system goes out in transmission process When existing failure, as adhesive tape occur sideslip, skidding, coal piling, it is vertical tear, when emergency stop, temperature are excessively high along the line, detect that failure is believed Fault-signal is sent after number on off controller, and the starting and/or stopping of rubber belt transmission system are controlled by off controller Operation.
In conclusion by the tension signal of controller acquiring and transmission system, obtain belt transport speed control instruction and Belt tension control instruction, combined frequency changer control the belt transport of rubber belt transmission system according to belt transport speed control instruction Speed, and according to the belt tension of belt tension control instruction control rubber belt transmission system, realize the normal of rubber belt transmission system Work is run, communication line is reduced, reduces equipment failure rate, while when needing to upgrade rubber belt transmission system, need to only pass through liter Grade controller.Meanwhile tracer is set in combined frequency changer, when rubber belt transmission system breaks down, send Fault-signal controls the starting of rubber belt transmission system and/or out of service, to reach protection rubber belt transmission on off controller System purpose.
Above-described is only the principle of the present invention and preferred embodiment.It should be pointed out that for the common skill of this field For art personnel, on the basis of the principle of the invention, several other modifications can also be made, also should be regarded as protection model of the invention It encloses.

Claims (10)

1. a kind of adhesive tape machine control system, comprising: clamping system, drive system and rubber belt transmission system, which is characterized in that also wrap It includes:
Controller, for acquiring the tension signal of the rubber belt transmission system, and by the tension signal value of the tension signal with Preset tension signal value is compared, when the tension signal value and preset tension signal value of the tension signal When difference is big, control belt transport speed increases, tension signal value and preset tension signal when the tension signal Value difference value hour, control belt transport speed reduce, and obtain belt transport speed control instruction and belt tension control instruction;
Combined frequency changer, for controlling the belt transport of the rubber belt transmission system according to the belt transport speed control instruction Speed, and control according to the belt tension control instruction belt tension of the rubber belt transmission system.
2. adhesive tape machine control system as described in claim 1, which is characterized in that the combined frequency changer includes at least one drive Dynamic frequency converter and a tensioning frequency converter:
Frequency converter is driven, for controlling the belt transport of the rubber belt transmission system according to the belt transport speed control instruction Speed;
It is tensioned frequency converter, for controlling the belt tension of the rubber belt transmission system according to the belt tension control instruction.
3. adhesive tape machine control system as claimed in claim 2, which is characterized in that the combined frequency changer includes that two drivings become Frequency device, the drive system include two driving motors.
4. adhesive tape machine control system as claimed in claim 2, which is characterized in that the tensioning frequency converter is also used to:
Tension preload is carried out to the rubber belt transmission system according to the belt tension control instruction.
5. adhesive tape machine control system as described in claim 1, which is characterized in that the system also includes:
Tracer, for detecting the fault-signal of the rubber belt transmission system;
On off controller, for controlling the starting and/or stopping of the rubber belt transmission system according to the fault-signal.
6. adhesive tape machine control system as claimed in claim 1 to 5, which is characterized in that the system also includes:
Display module, for showing the working condition of the rubber belt transmission system.
7. a kind of sealing-tape machine control method characterized by comprising
Tension signal acquisition step, comprising: the tension signal of acquisition rubber belt transmission system;
Control instruction obtains step, comprising: by the tension signal value of the tension signal and preset tension signal value into Row compares, and when the tension signal value of the tension signal and preset tension signal value difference value are big, controls belt transport Speed increases, and when the tension signal value of the tension signal and preset tension signal value difference value are small, control belt is passed Defeated speed reduces, and obtains belt transport speed control instruction and belt tension control instruction;
Rubber belt transmission System controlled step, comprising: the rubber belt transmission system is controlled according to the belt transport speed control instruction The belt transport speed of system, and control according to the belt tension control instruction belt tension of the rubber belt transmission system.
8. sealing-tape machine control method as claimed in claim 7, which is characterized in that the rubber belt transmission System controlled step is specific Include:
Driving frequency converter controls the belt transport speed of the rubber belt transmission system according to the belt transport speed control instruction, Tensioning frequency converter controls the belt tension of the rubber belt transmission system according to the belt tension control instruction.
9. sealing-tape machine control method as claimed in claim 8, which is characterized in that the rubber belt transmission System controlled step also wraps It includes:
The tensioning frequency converter carries out tension preload to the rubber belt transmission system according to the belt tension control instruction.
10. sealing-tape machine control method as claimed in claim 7, which is characterized in that further include:
Failure detection steps, comprising: detect the fault-signal of the rubber belt transmission system;
Rubber belt transmission system protection step, comprising: according to the fault-signal control the rubber belt transmission system starting and/or Stop.
CN201611039877.7A 2016-11-22 2016-11-22 A kind of adhesive tape machine control system and method Active CN106628941B (en)

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CN201611039877.7A CN106628941B (en) 2016-11-22 2016-11-22 A kind of adhesive tape machine control system and method

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Application Number Priority Date Filing Date Title
CN201611039877.7A CN106628941B (en) 2016-11-22 2016-11-22 A kind of adhesive tape machine control system and method

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CN106628941B true CN106628941B (en) 2019-10-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114408450A (en) * 2022-02-28 2022-04-29 国能神东煤炭集团有限责任公司 Safe starting method and system of adhesive tape machine and storage medium

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CN205675691U (en) * 2016-06-13 2016-11-09 山东博诚电气有限公司 A kind of magneto variable frequency tensioning device

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