CN106628348A - Non-woven fabric automatic packaging production line system and production process - Google Patents
Non-woven fabric automatic packaging production line system and production process Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Description
技术领域technical field
本发明涉及无纺布的生产包装设备领域,更具体地说是一种无纺布自动化包装生产线系统及其生产工艺。The invention relates to the field of production and packaging equipment for non-woven fabrics, and more specifically relates to a non-woven fabric automatic packaging production line system and a production process thereof.
背景技术Background technique
无纺布:无纺布(英文名:Non Woven Fabric 或者 Nonwoven cloth)又称不织布,是由定向的或随机的纤维而构成,是新一代环保材料,具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点。一般都是采用聚丙烯(pp材质)粒料为原料,经高温熔融、喷丝、铺纲、热压卷取连续一步法生产而成,因而具有布的外观和某些性能而称其为布。基于无纺布生产过程中需要对无纺布外表面进行包膜处理,但是无纺布是用来制造个人护理、食品包装、医疗等对于卫生要求较高的产品,所以不允许对无纺布外表面进行触摸。而现有的无纺布一般采用人工的包装形式进行包装生产,利用人手抱取无纺布外表面放入包装机进行包装,不仅包装效率低、劳动强度大,而且无纺布外表面容易受到污染。Non-woven fabric: Non-woven fabric (English name: Non Woven Fabric or Nonwoven cloth), also known as non-woven fabric, is composed of oriented or random fibers and is a new generation of environmentally friendly materials. Combustion-supporting, easy to decompose, non-toxic and non-irritating, rich in color, low in price, recyclable and so on. Generally, polypropylene (pp material) pellets are used as raw materials, which are produced by continuous one-step process of high-temperature melting, spinning, laying, and hot-pressing. Therefore, it has the appearance and certain properties of cloth, so it is called cloth. . Based on the need to coat the outer surface of non-woven fabrics in the production process of non-woven fabrics, but non-woven fabrics are used to manufacture products with high hygiene requirements such as personal care, food packaging, and medical treatment, so non-woven fabrics are not allowed Touch the outer surface. However, the existing non-woven fabrics are generally packaged in the form of manual packaging, and the outer surface of the non-woven fabric is picked up by hand and put into a packaging machine for packaging. Not only is the packaging efficiency low and the labor intensity is high, but the outer surface of the non-woven fabric is easily damaged. pollute.
为了解决这一问题,有的生产企业使用了机械手进行夹取转送,但是机械手也是利用抱夹式进行抓取输送的,同样也容易对无纺布产品表面造成污染,而且由于无纺布规格多,体现在有多种不同的外径(600-1000mm)、高度(50-860mm)和重量(10-150kg),采用同一套机械手无法对不同规格的无纺布进行包装、抱夹抓取输送,通用性比较差,给企业生产带来不小的困扰,严重影响了企业的生产效率和产品的质量。中国专利申请公布号为:CN104554899 A公开的一种全自动无纺布卷竖包机及竖包方法,该方案利用竖包机将无纺布卷进行竖起再进行包装,虽然也可以减少无纺布卷侧面的污染,但是该竖包机无法实现无纺布卷的包装转动输送,同时在竖起时也不能够保证无纺布卷的包装放置位置及稳定性,设备也无法实现无纺布卷从包装到码垛的自动化生产过程。In order to solve this problem, some production enterprises use manipulators for gripping and transferring, but the manipulators also use the clamping type for gripping and conveying, which is also easy to pollute the surface of non-woven products, and because non-woven fabrics have many specifications , reflected in the fact that there are a variety of different outer diameters (600-1000mm), heights (50-860mm) and weights (10-150kg), and the same set of manipulators cannot pack, grab, and transport non-woven fabrics of different specifications. , The versatility is relatively poor, which brings a lot of trouble to the production of the enterprise, and seriously affects the production efficiency of the enterprise and the quality of the product. The publication number of Chinese patent application is: CN104554899 A discloses a kind of fully automatic non-woven roll vertical wrapping machine and vertical wrapping method. contamination on the side of the roll, but the vertical wrapping machine cannot realize the packaging rotation of the non-woven roll, and at the same time, it cannot ensure the packaging position and stability of the non-woven roll when it is erected, and the equipment cannot realize the non-woven roll from Automated production process from packaging to palletizing.
所以设计出一种即可以避免无纺布卷受到污染,又可以提高生产效率的全自动化的无纺布卷包装生产系统,对于本领域的生产企业具有非常重要的实际生产需求。Therefore, designing a fully automated non-woven roll packaging production system that can avoid contamination of non-woven rolls and improve production efficiency has very important actual production requirements for manufacturers in this field.
发明内容Contents of the invention
本发明公开的是一种无纺布自动化包装生产线系统及其生产工艺,其主要目的在于克服现有技术存在的上述不足和缺点。The invention discloses a non-woven fabric automatic packaging production line system and its production process, the main purpose of which is to overcome the above-mentioned deficiencies and shortcomings existing in the prior art.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种无纺布自动化包装生产线系统,包括用于运送未包装单卷无纺布的自行走小车、用于抓取和传送无纺布的六轴关节机器人以及用于搬运和码垛包装成品的码垛机器人,所述码垛机器人和该自行走小车分别装设在所述六轴关节机器人的左、右两侧,所述六轴关节机器人的前、后两侧分别对称设有一组用于秤重、贴标和缠膜的包装机构,该包装机构包括一用于给无纺布秤重的秤体、一用于堆放不进行包装的无纺布的缓存平台、一用于粘贴小标签的第一贴标机以及一用于自动包缠薄膜的自动包膜机,所述六轴关节机器人与码垛机器人之间设有一用于粘贴大标签的第二贴标机;所述码垛机器人的前、后两侧分别对称设有一码垛转台,该码垛机器人的左侧设有一用于盛放保护纸板的堆栈台,该码垛机器人将堆栈台上的保护纸板转送到所述自动包膜机的工作平台上。An automatic packaging production line system for non-woven fabrics, including a self-propelled trolley for delivering unpacked single rolls of non-woven fabrics, a six-axis joint robot for grabbing and delivering non-woven fabrics, and a robot for handling and palletizing packaged products Palletizing robot, the palletizing robot and the self-propelled trolley are respectively installed on the left and right sides of the six-axis articulated robot, and the front and rear sides of the six-axis articulated robot are respectively symmetrically provided with a group for A packaging mechanism for weighing, labeling and wrapping, the packaging mechanism includes a scale body for weighing non-woven fabrics, a buffer platform for stacking non-woven fabrics that are not packaged, and a small label for pasting The first labeling machine and an automatic coating machine for automatic film wrapping, a second labeling machine for pasting large labels is provided between the six-axis joint robot and the palletizing robot; the palletizing The front and rear sides of the robot are respectively symmetrically provided with a stacking turntable, and the left side of the palletizing robot is provided with a stacking platform for holding protective cardboard, and the palletizing robot transfers the protective cardboard on the stacking platform to the automatic On the working platform of the coating machine.
更进一步,所述自行走小车包括一车架体、行走滑轨和一光电传感器,该车架体滑动运行在所述行走滑轨上,所述光电传感器用于感应所述车架体滑行的位置,所述光电传感器上设有一光电开关。Furthermore, the self-propelled trolley includes a frame body, a walking slide rail and a photoelectric sensor, the frame body slides and runs on the walking slide rail, and the photoelectric sensor is used to sense the sliding speed of the frame body position, the photoelectric sensor is provided with a photoelectric switch.
设备的控制系统采集该光电开关的信号,然后控制驱动电机的启停,对车架体的滑行进行控制。The control system of the equipment collects the signal of the photoelectric switch, then controls the start and stop of the driving motor, and controls the sliding of the frame body.
更进一步,所述六轴关节机器人上装设有一外张式的抓取机械手,该抓取机械手用于配合伸入到无纺布内纸筒内并以向外扩张膨胀的方式夹取单卷无纺布。Furthermore, the six-axis articulated robot is equipped with an outwardly stretched grasping manipulator, which is used to extend into the inner paper tube of the non-woven fabric and clamp a single roll of non-woven fabric in an outwardly expanding manner. spinning.
更进一步,所述码垛机器人上装设有一用于叉取无纺布卷的回形叉板,该回形叉板可前、后滑动设置,且回形叉板的上方设有一固定抵板,该回形叉板与固定抵板相配合传送码垛无纺布卷。Furthermore, the stacking robot is equipped with a back-shaped fork plate for forking non-woven fabric rolls. The back-shaped fork plate can be slid forward and backward, and a fixed stop plate is provided above the back-shaped fork plate. The back-shaped fork plate cooperates with the fixed abutment plate to convey the stacked non-woven fabric roll.
更进一步,所述回形叉板的底部还设有若干个真空平板吸盘,该真空平板吸盘用于吸取转运所述堆栈台上的保护纸板。Furthermore, several vacuum flat suction cups are provided on the bottom of the return-shaped fork plate, and the vacuum flat suction cups are used for sucking and transferring the protective cardboard on the stacking platform.
更进一步,所述码垛转台上设有一转轴 ,并以该转轴为中心将所述码垛转台分为四个放置象限。Further, the stacking turntable is provided with a rotating shaft, and the stacking turntable is divided into four placement quadrants centered on the rotating shaft.
更进一步,所述码垛转台的转轴每次转动的角度为90°。Furthermore, the rotation angle of the rotating shaft of the palletizing turntable is 90° each time.
一种无纺布自动化包装生产线系统的生产工艺,所述生产工艺包括以下具体步骤:A production process of a non-woven automatic packaging production line system, the production process comprises the following specific steps:
步骤一:先启动该光电传感器上的光电开关,驱动载运有未包装单卷无纺布的自行走小车滑行设置,当自行走小车上的单卷无纺布行至遮挡住光电开关时,该光电开关产生高低电平转换信号,控制系统采集到该光电开关的信号来控制驱动电机停止,控制小车停止运行;Step 1: Start the photoelectric switch on the photoelectric sensor first, and drive the self-propelled trolley carrying the unpackaged single-roll non-woven fabric to slide. The photoelectric switch generates a high-low level conversion signal, and the control system collects the signal of the photoelectric switch to control the drive motor to stop and the car to stop running;
步骤二:所述六轴关节机器人上的抓取机械手伸入到停止运行的自行走小车上的无纺布内纸筒,并以对外扩张膨胀的方式将单卷无纺布撑设夹取,然后将不需要包装的单卷无纺布作为废料旋运放置在所述缓存平台上,而将需要包装的单卷无纺布转运放置在所述秤体上进行秤重设置;Step 2: The grasping manipulator on the six-axis joint robot extends into the non-woven inner paper tube on the stopped self-propelled trolley, and supports and clamps a single roll of non-woven fabric in an outwardly expanding manner. Then the single roll of non-woven fabric that does not need to be packaged is placed on the buffer platform as a waste material, and the single roll of non-woven fabric that needs to be packaged is transferred and placed on the scale body for weighing setting;
步骤三:根据该秤体得到的数据信息,所述第一贴标机产生相应标识数据的小标签,并贴设在该单卷无纺布上;Step 3: According to the data information obtained by the scale body, the first labeling machine generates a small label corresponding to the identification data, and sticks it on the single roll of non-woven fabric;
步骤四:所述码垛机器人先从该堆栈台上吸取一张保护纸板,然后放置在所述自动包膜机的平台上,然后所述六轴关节机器人将步骤三中贴设好小标签的单卷无纺布逐个抓取,并运送到该自动包膜机平台上的保护纸板上进行有序叠放,当叠放到设定高度时,所述码垛机器人再次从该堆栈台上吸取一张保护纸板并放置在该叠放好的无纺布卷顶层;Step 4: The palletizing robot first absorbs a piece of protective cardboard from the stacking platform, and then places it on the platform of the automatic coating machine, and then the six-axis joint robot attaches the small label in step 3 Single rolls of non-woven fabrics are grabbed one by one and transported to the protective cardboard on the platform of the automatic coating machine for orderly stacking. A sheet of protective cardboard placed on top of the stacked roll of non-woven fabric;
步骤五:所述自动包膜机将步骤四放置好的无纺布进行侧面缠膜包装处理,并自动进行上断膜处理;Step 5: The automatic film wrapping machine wraps the non-woven fabric placed in step 4 for side wrapping and packaging, and automatically performs upper film cutting;
步骤六:所述码垛机器人先将步骤五中包膜好的无纺布卷叉起,然后转运到所述第二贴标机上进行大标签的贴设;Step 6: The palletizing robot first forks up the coated non-woven fabric roll in step 5, and then transfers it to the second labeling machine for labeling;
步骤七:该码垛机器人再将贴好大标签的无纺布卷放置在码垛转台上进行码垛堆放。Step 7: The palletizing robot then places the non-woven fabric rolls with large labels on the palletizing turntable for palletizing and stacking.
更进一步,所述步骤七中该码垛转台以转轴为中心划分成4个象限,当其中一个象限没有多余的位置放置包装好的无纺布卷时,所述转台每次转动90°,留出空余的位置放置包装好的无纺布卷;当码垛机器人搬运无纺布卷至码垛位置时,所述码垛机器人上的固定抵板抵住无纺布卷,而码垛机器人上的回形叉板在后滑动,无纺布卷直接落在制定的码垛位置,完成码垛转送。Furthermore, in the step seven, the palletizing turntable is divided into four quadrants centered on the rotating shaft, and when one of the quadrants has no extra place to place the packaged non-woven fabric roll, the turntable rotates 90° each time, leaving Place the packaged non-woven fabric roll in the vacant position; when the palletizing robot carries the non-woven fabric roll to the stacking position, the fixed abutment plate on the palletizing robot is against the non-woven fabric roll, and the stacking robot The back-shaped fork plate slides behind, and the non-woven fabric roll directly falls on the designated palletizing position to complete the palletizing and transferring.
通过上述对本发明的描述可知,和现有技术相比,本发明的优点在于:By the above description of the present invention, it can be known that compared with the prior art, the present invention has the following advantages:
第一:本发明的利用接触无纺布内纸筒进行抓取、自动化设备包装无纺布和机器人搬运无纺布的特点,该自行走小车运送未包装前的无纺布至指定位置,采用六轴关节机器人上的夹具插入内纸筒圈搬运单卷的无纺布进行称重,称重完成后第一贴标机给单卷无纺布贴小标签,码垛机器人末端的真空平板吸盘搬运保护纸板至具有上断膜功能的自动包膜机的平台上,单卷无纺布贴标完成后由之前的六轴关节机器人上的夹具插入内纸筒圈逐次搬运至自动包膜机的平台上码垛,码垛成指定高度后码垛机器人末端的真空平板吸盘搬运保护纸板至大卷无纺布顶部,具有上断膜功能的自动包膜机就会给码垛起来的大卷无纺布进行包膜,包完膜之后的大卷无纺布由码垛机械手运送至第二贴标机给大卷的无纺布贴上大标签;最后码垛机器人搬运包装完成后的无纺布放置在转台上进行码垛。这一系列过程全由机器人和自动化设备完成,并且在搬运无纺布的过程中避免了与无纺布外表的接触,满足了生产产品的卫生要求、节省了大量的人力、提高了生产效率、具有较高的可靠性。First: The present invention uses the inner paper tube of the contact non-woven fabric to grab, the automatic equipment to pack the non-woven fabric and the robot to carry the non-woven fabric. The jig on the six-axis joint robot is inserted into the inner paper cylinder to carry a single roll of non-woven fabric for weighing. After the weighing is completed, the first labeling machine puts a small label on the single roll of non-woven fabric, and the vacuum flat suction cup at the end of the palletizing robot Carry the protective cardboard to the platform of the automatic coating machine with the function of upper film breaking. After the labeling of a single roll of non-woven fabric is completed, the clamp on the previous six-axis joint robot is inserted into the inner paper tube ring and transported to the automatic coating machine one by one. Palletizing on the platform, after palletizing to a specified height, the vacuum flat suction cup at the end of the palletizing robot carries the protective cardboard to the top of the large roll of non-woven fabric, and the automatic coating machine with the function of cutting the film will give the stacked large roll non-woven fabric The woven fabric is coated, and the large roll of non-woven fabric after wrapping is transported by the palletizing robot to the second labeling machine to affix a large label to the large roll of non-woven fabric; finally, the palletizing robot handles the packaged non-woven fabric The cloth is placed on the turntable for palletizing. This series of processes are all completed by robots and automation equipment, and the contact with the surface of the non-woven fabric is avoided during the process of handling the non-woven fabric, which meets the hygienic requirements of the production product, saves a lot of manpower, and improves production efficiency. Has high reliability.
第二:本发明系统的多个装置采用对称布置的形式,秤体、第一贴标机、具有上断膜功能的自动缠膜机和码垛转台紧密安装在一起,它们对称布置在六轴关节机器人和码垛机器人的两侧,这种布置方式减少了六轴关节机器人和码垛机器人的运行空间,提高包装速度,同时减少了设备,提高了设备的利用率。Second: The multiple devices of the system of the present invention adopt the form of symmetrical arrangement. The scale body, the first labeling machine, the automatic film wrapping machine with the function of breaking the film and the palletizing turntable are closely installed together, and they are symmetrically arranged on six axes. On both sides of the articulated robot and the palletizing robot, this arrangement reduces the operating space of the six-axis articulated robot and the palletizing robot, improves the packaging speed, reduces equipment, and improves the utilization rate of the equipment.
第三:本发明系统利用自行走小车、六轴关节机器人、贴标机、具有上断膜功能的自动缠膜机、码垛机器人、码垛转台等一系列自动化装置,实现无纺布的自动化包装,整个设备的包装速度快,可以达到32卷/7min,是人工包装的6倍,同时杜绝的包装过程的污染可能性。Third: The system of the present invention utilizes a series of automatic devices such as a self-propelled trolley, a six-axis joint robot, a labeling machine, an automatic wrapping machine with the function of cutting the film, a palletizing robot, and a palletizing turntable to realize the automation of non-woven fabrics Packaging, the packaging speed of the whole equipment is fast, which can reach 32 rolls/7min, which is 6 times that of manual packaging, and at the same time eliminates the possibility of pollution in the packaging process.
第四:本发明系统由于布置结构对称,当六轴关节机器人拿完几卷无纺布称重、贴标后,开始缠膜时,机械手此时可以抓取另外几卷至另一边工作,这样整个线体的设备利用率高,设备始终处于工作状态。Fourth: Due to the symmetrical layout of the system of the present invention, when the six-axis joint robot finishes weighing and labeling several rolls of non-woven fabric, and starts to wrap the film, the manipulator can grab the other rolls and work on the other side at this time, so that The equipment utilization rate of the whole line body is high, and the equipment is always in working condition.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明六轴关节机器人的抓取机械手的结构示意图。FIG. 2 is a schematic structural view of the grasping manipulator of the six-axis articulated robot of the present invention.
图3是本发明码垛机器人的结构示意图。Fig. 3 is a structural schematic diagram of the palletizing robot of the present invention.
图中标识说明。Description in the figure.
自行走小车 1 车架体 11。Self-propelled trolley 1 frame body 11.
行走滑轨 12 六轴关节机器人 2。Walking rail 12 six-axis joint robot 2.
机械手 20 底座 21。Manipulator 20 Base 21.
上安装座 211 下安装座 212。Upper mount 211 Lower mount 212.
气缸 22 活塞 221。Cylinder 22 Piston 221.
固定杆 23 导轨支撑板 24。Fixing rod 23 Rail support plate 24.
直线轴承 251 导杆 252。Linear bearing 251 Guide rod 252.
导杆座 253 板状平行四连杆 26。The guide rod seat 253 is a plate-shaped parallel four-link 26.
第一机械手支撑板 27 第二机械手支撑板 28。The first manipulator support plate 27 the second manipulator support plate 28.
行程导向装置 29 导轨 291。Travel guide 29 guide rail 291.
滑块 292 码垛机器人 3 。Slider 292 palletizing robot 3 .
回形叉板 31 固定抵板 32。Back-shaped fork plate 31 is fixed against plate 32.
真空平板吸盘 33 秤体 4。Vacuum plate suction cup 33 Scale body 4.
缓存平台 5 第一贴标机 6。Buffer platform 5 First labeler 6.
自动包膜机 7 第二贴标机 8。Automatic wrapping machine 7 Second labeling machine 8.
码垛转台 9 堆栈台 10。Palletizing Turntable 9 Stacking Table 10.
具体实施方式detailed description
下面参照附图说明来进一步地说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below with reference to the accompanying drawings.
如图1所示,一种无纺布自动化包装生产线系统,包括用于运送未包装单卷无纺布的自行走小车1、用于抓取和传送无纺布的六轴关节机器人2以及用于搬运和码垛包装成品的码垛机器人3,所述码垛机器人3和该自行走小车1分别装设在所述六轴关节机器人2的左、右两侧,所述自行走小车包1括一车架体11、行走滑轨12和一光电传感器(由于视角原因,图中未画出),该车架体11滑动运行在所述行走滑轨12上,所述光电传感器用于控制所述车架体11滑行的位置,所述光电传感器上设有一光电开关,控制系统采集该光电开关的信号控制驱动电机的启停,对车架体的滑行进行控制。As shown in Figure 1, an automatic packaging production line system for non-woven fabrics includes a self-propelled trolley 1 for transporting unpackaged single rolls of non-woven fabrics, a six-axis joint robot 2 for grabbing and transporting non-woven fabrics, and The palletizing robot 3 for handling and palletizing the packaged products, the palletizing robot 3 and the self-propelled trolley 1 are respectively installed on the left and right sides of the six-axis articulated robot 2, and the self-propelled trolley 1 It includes a frame body 11, a walking slide rail 12 and a photoelectric sensor (not shown in the figure due to viewing angle), the frame body 11 slides and runs on the walking slide rail 12, and the photoelectric sensor is used to control The position where the vehicle frame body 11 slides is provided with a photoelectric switch on the photoelectric sensor, and the control system collects the signal of the photoelectric switch to control the start and stop of the driving motor, and controls the sliding of the vehicle frame body.
所述六轴关节机器人2的前、后两侧分别对称设有一组用于秤重、贴标和缠膜的包装机构,该包装机构包括一用于给无纺布秤重的秤体4、一用于堆放不进行包装的无纺布的缓存平台5、一用于粘贴小标签的第一贴标机6以及一用于自动包缠薄膜的自动包膜机7,所述六轴关节机器人2与码垛机器人3之间设有一用于粘贴大标签的第二贴标机8。The front and rear sides of the six-axis articulated robot 2 are respectively symmetrically provided with a group of packaging mechanisms for weighing, labeling and film wrapping. The packaging mechanism includes a scale body 4 for weighing non-woven fabrics, A buffer platform 5 for stacking non-woven fabrics that are not packaged, a first labeling machine 6 for pasting small labels, and an automatic coating machine 7 for automatic wrapping of films, the six-axis joint robot 2 and the palletizing robot 3 are provided with a second labeling machine 8 for pasting large labels.
如图1和图3所示,所述码垛机器人3的前、后两侧分别对称设有一码垛转台9,所述码垛转台9上设有一转轴 ,并以该转轴为中心将所述码垛转台9分为四个放置象限,所述码垛转台9的转轴每次转动的角度为90°。该码垛机器人3的左侧设有一用于盛放保护纸板的堆栈台10,该码垛机器人3可将堆栈台10上的保护纸板转送到所述自动包膜机7的工作平台上。所述码垛机器人3上装设有一用于叉取无纺布卷的回形叉板31,该回形叉板31可前、后滑动设置,且回形叉板31的上方设有一固定抵板32,该回形叉板31与固定抵板32相配合传送码垛无纺布卷,所述回形叉板31的底部还设有若干个真空平板吸盘33,该真空平板吸盘33用于吸取转运所述堆栈台10上的保护纸板。As shown in Fig. 1 and Fig. 3, a stacking turntable 9 is respectively symmetrically arranged on the front and rear sides of the stacking robot 3, and a rotating shaft is arranged on the stacking turning table 9, and the rotating shaft is centered on the stacking turntable 9. The stacking turntable 9 is divided into four placement quadrants, and the angle of each rotation of the rotating shaft of the stacking turntable 9 is 90°. The left side of the palletizing robot 3 is provided with a stacking platform 10 for holding the protective cardboard, and the palletizing robot 3 can transfer the protective cardboard on the stacking platform 10 to the working platform of the automatic coating machine 7 . The stacking robot 3 is equipped with a back-shaped fork plate 31 for forking non-woven fabric rolls. The back-shaped fork plate 31 can be slid forward and backward, and a fixed back plate is arranged above the back-shaped fork plate 31. 32, the back-shaped fork plate 31 cooperates with the fixed abutment plate 32 to transport the stacked non-woven fabric roll, and the bottom of the back-shaped fork plate 31 is also provided with several vacuum flat suction cups 33, and the vacuum flat suction cups 33 are used to absorb The protective cardboard on the stacking table 10 is transferred.
如图1及图2所示,所述六轴关节机器人2上装设有一外张式的抓取机械手20,该抓取机械手20用于配合伸入到无纺布内纸筒内并以向外扩张膨胀的方式夹取单卷无纺布。所述抓取机械手20包括底座21,该底座21的上、下两端分别向前延伸形成上安装座211和下安装座212,所述上安装211座上固定装设有一气缸22,所述下安装座212的底部固定装设有一固定杆23,该固定杆23用于配合插入无纺布内纸筒内,所述气缸22上适配有一活塞221,该活塞221的动力输出端与一导轨支撑板24相驱动连接设置,所述导轨支撑板24配合装设在所述底座211内,所述导轨支撑板24的左、右两侧分别对称装设有一行程导向装置29,所述行程导向装置29上分别装设有对称设置的第一机械手支撑板27和第二机械手支撑板28,所述固定杆上装设有一由四块尺寸相同的连接板构成的板状平行四连杆26结构,该板状平行四连杆26分别与所述第一机械手支撑板27和第二机械手支撑板28连接设置。As shown in Figures 1 and 2, the six-axis articulated robot 2 is equipped with an outwardly stretched grasping manipulator 20, which is used to fit into the inner paper tube of the non-woven fabric and outwardly A single roll of non-woven fabric is clamped in the way of expansion and expansion. The grasping manipulator 20 includes a base 21, the upper and lower ends of the base 21 extend forward respectively to form an upper mounting seat 211 and a lower mounting seat 212, and a cylinder 22 is fixedly installed on the upper mounting base 211. The bottom of the lower mounting base 212 is fixedly equipped with a fixed rod 23, the fixed rod 23 is used to fit into the inner paper tube of non-woven fabric, the cylinder 22 is fitted with a piston 221, the power output end of the piston 221 is connected to a The guide rail support plate 24 is driven and connected in phase, and the guide rail support plate 24 is installed in the base 211. The left and right sides of the guide rail support plate 24 are respectively symmetrically equipped with a stroke guide device 29, and the stroke The first manipulator support plate 27 and the second manipulator support plate 28 which are arranged symmetrically are respectively installed on the guide device 29, and a plate-shaped parallelogram 26 structure consisting of four connecting plates of the same size is installed on the fixed rod. , the plate-shaped parallelogram 26 is respectively connected to the first manipulator support plate 27 and the second manipulator support plate 28 .
所述导轨支撑板24左、右两侧的上部还装设有一直线轴承251、一导杆252以及一导杆座253,所述直线轴承251固定安装在所述上安装座211的底部,所述导杆座253固定装设在所述导轨支撑板24的上部,所述导杆252的上部配合装设在所述直线轴承251上,所述导杆座253配合套设在该导杆252上,且该导杆252的下端配合贯穿所述导轨支撑板24。A linear bearing 251, a guide rod 252 and a guide rod seat 253 are also installed on the upper part of the left and right sides of the guide rail support plate 24, and the linear bearing 251 is fixedly installed on the bottom of the upper mounting seat 211, so that The guide rod seat 253 is fixedly installed on the upper part of the guide rail support plate 24, the upper part of the guide rod 252 is fitted on the linear bearing 251, and the guide rod seat 253 is sleeved on the guide rod 252. and the lower end of the guide rod 252 fits through the guide rail support plate 24 .
如图1及图2所示,所述板状平行四连杆26驱动所述第一、第二机械手支撑板(27、28)分别向左、右两侧张开移动设置,所述行程导向装置29包括装设在所述导轨支撑板24底部的导轨291和滑动装设在该导轨291上的滑块292,该滑块292与所述第一机械手支撑板27或第二机械手支撑板28的上端相固定连接设置,所述导轨支撑板24上还开设有一直线结构的导轨槽(由于视角原因,图中未画出),所述导轨291适配地装设在所述导轨槽上。所述固定杆23的外侧壁呈弧形状结构,该固定杆23的外侧壁可配合贴合顶设在无纺布内纸筒的内侧壁上,所述固定杆23、第一机械手支撑板27与所述第二机械手支撑板28形成一个三面定位的支撑取物结构。As shown in Figure 1 and Figure 2, the plate-shaped parallel four-link 26 drives the first and second manipulator support plates (27, 28) to open and move to the left and right sides respectively, and the stroke guide The device 29 comprises a guide rail 291 mounted on the bottom of the guide rail support plate 24 and a slide block 292 slidably installed on the guide rail 291, the slide block 292 is connected to the first manipulator support plate 27 or the second manipulator support plate 28 The upper end of the guide rail support plate 24 is also provided with a guide rail groove of a linear structure (not shown in the figure due to the viewing angle), and the guide rail 291 is fitted on the guide rail groove. The outer wall of the fixed rod 23 is an arc-shaped structure, and the outer wall of the fixed rod 23 can be matched and fitted on the inner wall of the non-woven fabric inner paper tube. The fixed rod 23, the first manipulator support plate 27 Together with the second manipulator support plate 28, a three-sided positioning support and retrieval structure is formed.
本无纺布自动化包装生产线系统的生产工艺包括以下具体步骤:The production process of the non-woven automatic packaging production line system includes the following specific steps:
步骤一:先启动该光电传感器上的光电开关,驱动载运有未包装单卷无纺布的自行走小车滑行设置,当自行走小车上的单卷无纺布行至遮挡住光电开关时,该光电开关产生高低电平转换,控制系统采集到光电开关的信号来控制驱动电机停止来使小车停止运行;Step 1: Start the photoelectric switch on the photoelectric sensor first, and drive the self-propelled trolley carrying the unpackaged single-roll non-woven fabric to slide. The photoelectric switch generates high-low level conversion, and the control system collects the signal of the photoelectric switch to control the drive motor to stop to stop the car;
步骤二:所述六轴关节机器人上的抓取机械手伸入到停止运行的自行走小车上的无纺布内纸筒,并以对外扩张膨胀的方式将单卷无纺布撑设夹取,然后将不需要包装的单卷无纺布作为废料旋运放置在所述缓存平台上,而将需要包装的单卷无纺布转运放置在所述秤体上进行秤重设置;Step 2: The grasping manipulator on the six-axis joint robot extends into the non-woven inner paper tube on the stopped self-propelled trolley, and supports and clamps a single roll of non-woven fabric in an outwardly expanding manner. Then the single roll of non-woven fabric that does not need to be packaged is placed on the buffer platform as a waste material, and the single roll of non-woven fabric that needs to be packaged is transferred and placed on the scale body for weighing setting;
步骤三:根据该秤体得到的数据信息,所述第一贴标机产生相应标识数据的小标签,并贴设在该单卷无纺布上;Step 3: According to the data information obtained by the scale body, the first labeling machine generates a small label corresponding to the identification data, and sticks it on the single roll of non-woven fabric;
步骤四:所述码垛机器人先从该堆栈台上吸取一张保护纸板,然后放置在所述自动包膜机的平台上,然后所述六轴关节机器人将步骤三中贴设好小标签的单卷无纺布逐个抓取,并运送到该自动包膜机平台上的保护纸板上进行有序叠放,当叠放到设定高度时,所述码垛机器人再次从该堆栈台上吸取一张保护纸板并放置在该叠放好的无纺布卷顶层;Step 4: The palletizing robot first absorbs a piece of protective cardboard from the stacking platform, and then places it on the platform of the automatic coating machine, and then the six-axis joint robot attaches the small label in step 3 Single rolls of non-woven fabrics are grabbed one by one and transported to the protective cardboard on the platform of the automatic coating machine for orderly stacking. A sheet of protective cardboard placed on top of the stacked roll of non-woven fabric;
步骤五:所述自动包膜机将步骤四放置好的无纺布进行侧面缠膜包装处理,并自动进行上断膜处理;Step 5: The automatic film wrapping machine wraps the non-woven fabric placed in step 4 for side wrapping and packaging, and automatically performs upper film cutting;
步骤六:所述码垛机器人先将步骤五中包膜好的无纺布卷叉起,然后转运到所述第二贴标机上进行大标签的贴设;Step 6: The palletizing robot first forks up the coated non-woven fabric roll in step 5, and then transfers it to the second labeling machine for labeling;
步骤七:该码垛机器人再将贴好大标签的无纺布卷放置在码垛转台上进行码垛堆放。Step 7: The palletizing robot then places the non-woven fabric rolls with large labels on the palletizing turntable for palletizing and stacking.
更进一步,所述步骤七中该码垛转台以转轴为中心划分成4个象限,当其中一个象限没有多余的位置放置包装好的无纺布卷时,所述转台每次转动90°,留出空余的位置放置包装好的无纺布卷;当码垛机器人搬运无纺布卷至码垛位置时,所述码垛机器人上的固定抵板抵住无纺布卷,而码垛机器人上的回形叉板在后滑动,无纺布卷直接落在制定的码垛位置,完成码垛转送。Furthermore, in the step seven, the palletizing turntable is divided into four quadrants centered on the rotating shaft, and when one of the quadrants has no extra place to place the packaged non-woven fabric roll, the turntable rotates 90° each time, leaving Place the packaged non-woven fabric roll in the vacant position; when the palletizing robot carries the non-woven fabric roll to the stacking position, the fixed abutment plate on the palletizing robot is against the non-woven fabric roll, and the stacking robot The back-shaped fork plate slides behind, and the non-woven fabric roll directly falls on the designated palletizing position to complete the palletizing and transferring.
发明的利用接触无纺布内纸筒进行抓取、自动化设备包装无纺布和机器人搬运无纺布的特点,该自行走小车运送未包装前的无纺布至指定位置,采用六轴关节机器人上的夹具插入内纸筒圈搬运单卷的无纺布进行称重,称重完成后第一贴标机给单卷无纺布贴小标签,码垛机器人末端的真空平板吸盘搬运保护纸板至具有上断膜功能的自动包膜机的平台上,单卷无纺布贴标完成后由之前的六轴关节机器人上的夹具插入内纸筒圈逐次搬运至自动包膜机的平台上码垛,码垛成指定高度后码垛机器人末端的真空平板吸盘搬运保护纸板至大卷无纺布顶部,具有上断膜功能的自动包膜机就会给码垛起来的大卷无纺布进行包膜,包完膜之后的大卷无纺布由码垛机械手运送至第二贴标机给大卷的无纺布贴上大标签;最后码垛机器人搬运包装完成后的无纺布放置在转台上进行码垛。这一系列过程全由机器人和自动化设备完成,并且在搬运无纺布的过程中避免了与无纺布外表的接触,满足了生产产品的卫生要求、节省了大量的人力、提高了生产效率、具有较高的可靠性。同时,本发明系统由于布置结构对称,当六轴关节机器人拿完几卷无纺布称重、贴标后,开始缠膜时,机械手此时可以抓取另外几卷至另一边工作,这样整个线体的设备利用率高,设备始终处于工作状态。The invention utilizes the characteristics of contacting the inner paper tube of the non-woven fabric for grasping, automatic equipment packaging of non-woven fabrics and robot handling of non-woven fabrics. The self-propelled trolley transports the unpacked non-woven fabrics to the designated position, and uses a six-axis joint robot The clamp on the upper part is inserted into the inner paper tube ring to carry a single roll of non-woven fabric for weighing. After the weighing is completed, the first labeling machine puts a small label on the single roll of non-woven fabric, and the vacuum flat suction cup at the end of the palletizing robot carries the protective cardboard to On the platform of the automatic coating machine with the function of breaking the film, after the labeling of a single roll of non-woven fabric is completed, the clamp on the previous six-axis joint robot is inserted into the inner paper tube ring and transported to the platform of the automatic coating machine for palletizing. After palletizing to a specified height, the vacuum flat suction cup at the end of the palletizing robot carries the protective cardboard to the top of the large roll of non-woven fabric, and the automatic coating machine with the function of cutting the film will wrap the stacked large roll of non-woven fabric After wrapping the film, the large roll of non-woven fabric is transported by the palletizing manipulator to the second labeling machine to put a large label on the large roll of non-woven fabric; finally, the palletizing robot carries the packaged non-woven fabric and places it on the turntable Palletizing on top. This series of processes are all completed by robots and automation equipment, and the contact with the surface of the non-woven fabric is avoided during the process of handling the non-woven fabric, which meets the hygienic requirements of the production product, saves a lot of manpower, and improves production efficiency. Has high reliability. At the same time, due to the symmetrical layout of the system of the present invention, when the six-axis joint robot finishes weighing and labeling several rolls of non-woven fabric, and starts to wrap the film, the manipulator can grab the other rolls and work on the other side at this time, so that the whole The equipment utilization rate of the line body is high, and the equipment is always in working condition.
上述仅为本发明的具体实施方式,但本发明的设计构思并不仅局限于此,凡是利用此构思对本发明进行非实质性地改进,均应该属于侵犯本发明保护范围的行为。The above is only a specific embodiment of the present invention, but the design concept of the present invention is not limited thereto. Any non-substantial improvement of the present invention using this concept should be an act of violating the protection scope of the present invention.
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