CN106626314A - A synthetic extrusion die with stable output - Google Patents
A synthetic extrusion die with stable output Download PDFInfo
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- CN106626314A CN106626314A CN201710046621.7A CN201710046621A CN106626314A CN 106626314 A CN106626314 A CN 106626314A CN 201710046621 A CN201710046621 A CN 201710046621A CN 106626314 A CN106626314 A CN 106626314A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 93
- 238000000465 moulding Methods 0.000 claims abstract description 93
- 238000002347 injection Methods 0.000 claims abstract description 84
- 239000007924 injection Substances 0.000 claims abstract description 84
- 238000007493 shaping process Methods 0.000 claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000004033 plastic Substances 0.000 claims abstract description 8
- 229920003023 plastic Polymers 0.000 claims abstract description 8
- 238000007790 scraping Methods 0.000 claims description 29
- 238000005192 partition Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 239000012778 molding material Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims 2
- 238000010137 moulding (plastic) Methods 0.000 claims 1
- 230000002457 bidirectional effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000004513 sizing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/901—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
- B29C48/335—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
技术领域technical field
本发明涉及塑胶领域,尤其涉及一种稳定出料的合成挤出模具。The invention relates to the field of plastics, in particular to a synthetic extrusion die with stable discharge.
背景技术Background technique
国内异型材挤出模具业是伴随着塑料门窗的迅速普及应用发展起来的,它经历了从无到有,从小到大的发展历程,从当初完全测绘、仿制国外产品到现在自主开发为主。近年来,该行业有了长足的进步,部分产品已出口欧美市场。The domestic profile extrusion mold industry has developed along with the rapid popularization and application of plastic doors and windows. It has experienced a development process from scratch, from small to large, from complete surveying and mapping at the beginning, imitating foreign products to now independent development. In recent years, the industry has made great progress, and some products have been exported to European and American markets.
对于挤出模具,由于塑胶原料的特点,对模具的要求特别的高,特别是对于不同材料组合的挤出模具和对产品要求较高的模具,往往生产过程中会出现多种故障,比如断裂、出料不够紧密、硬度抗腐蚀性难以达到理想的要求等等,这些原因都跟模具的设计息息相关。For extrusion molds, due to the characteristics of plastic raw materials, the requirements for molds are particularly high, especially for extrusion molds with different material combinations and molds with high product requirements, often there will be various failures in the production process, such as fracture , The discharge is not tight enough, the hardness and corrosion resistance are difficult to meet the ideal requirements, etc. These reasons are closely related to the design of the mold.
为此提供一种稳定出料的合成挤出模具,以提高出料的紧密度,增强产品的硬度,保证持续出料的稳定性。To this end, a synthetic extrusion die with stable discharge is provided to improve the compactness of the discharge, enhance the hardness of the product, and ensure the stability of continuous discharge.
发明内容Contents of the invention
本发明提供一种稳定出料的合成挤出模具,其目的是提高出料的紧密度,增强产品的硬度,保证持续出料的稳定性。本发明适用于塑胶领域。The invention provides a synthetic extrusion die with stable discharge, the purpose of which is to improve the compactness of discharge, enhance the hardness of products, and ensure the stability of continuous discharge. The invention is applicable to the field of plastics.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种稳定出料的合成挤出模具,包括本体,其特征是:所述本体包括有一双向注料且更加牢固的将不同材料结合连接的挤出模块组,在挤出模块组的出料口部配合设有口径适应于材料冷缩比且保证产品稳定产出的定型模块。A synthetic extrusion die with stable output, including a body, is characterized in that: the body includes a two-way injection and a more solid extrusion module group that combines and connects different materials, and the outlet of the extrusion module group The internal part is equipped with a shaping module whose diameter is suitable for the cold shrinkage ratio of the material and ensures the stable output of the product.
更优的,一种稳定出料的合成挤出模具,其特征是:所述挤出模块组依次包括有横向注料块、纵向注料块、上料挤出块、成型过度块、塑型块和上料刮纹块,横向注料块、纵向注料块、上料挤出块、成型过度块、塑型块和上料刮纹块之间紧密贴合成;所述挤出模块组内部构成上下两个挤压料道,横向注料块注入下料并在下部料道成型,纵向注料块注入上料并在上部料道成型。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the extrusion module group sequentially includes a horizontal injection block, a vertical injection block, a feeding extrusion block, a molding transition block, and a molding block. block and feeding scraping block, horizontal injection block, vertical injection block, feeding extrusion block, overmolding block, molding block and feeding scraping block are tightly bonded together; the inside of the extrusion module group Two upper and lower extrusion channels are formed, the horizontal injection block is injected into the lower material and formed in the lower channel, and the vertical injection block is injected into the upper material and formed in the upper channel.
更优的,一种稳定出料的合成挤出模具,其特征是:所述挤出模块组包括有一横向注料块,在横向注料块侧面的下半部分设有一充入下料的充压注料口,所述充压注料口的开口呈向内逐渐缩小的漏斗状,在充压注料口的另一侧紧贴有一使横向注入材料初级成型的纵向注料块。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the extrusion module group includes a horizontal injection block, and a filling material is provided on the lower half of the side of the horizontal injection block. Pressure injection port, the opening of the pressure injection port is in the shape of a funnel that gradually shrinks inward, and a longitudinal injection block that makes the horizontal injection material primary shape is closely attached to the other side of the pressure injection port.
更优的,一种稳定出料的合成挤出模具,其特征是:所述纵向注料块的顶部设有一向纵向注料块内注入上料的注料钉,在注料钉的上端连接有一进料的注料斗,在纵向注料块的内部设有连接在注料钉底部并且将上料横向导出的纵向进料道;所述纵向注料块与横向注料块贴合面的下半部分设有一使充压注料口所进下料挤压外溢的横向进料挤压面,在横向进料挤压面的周围设有一使被挤压下料溢入且使被挤压下料初级成型的下料初级成型道;所述横向进料挤压面的另一侧紧贴有一使纵向注入材料初级成型的上料挤出块。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the top of the longitudinal injection block is provided with an injection nail for injecting material into the longitudinal injection block, and the upper end of the injection nail is connected to There is a feeding hopper, inside the vertical injection block, there is a longitudinal feed channel connected to the bottom of the injection nail and leading out the material horizontally; The half part is provided with a horizontal feed extrusion surface that makes the material fed into the pressure injection port overflow, and a horizontal feed extrusion surface is provided around the horizontal feed extrusion surface to allow the extruded blank to overflow and make the extruded bottom The blanking primary molding channel for the primary molding of the material; the other side of the horizontal feeding extrusion surface is close to a feeding extrusion block for the primary molding of the longitudinally injected material.
更优的,一种稳定出料的合成挤出模具,其特征是:所述下料初级成型道内设有使下料初级成型道分割成多条小道且使下料分割成窄条状的隔板。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the primary molding channel for the blanking is provided with a device that divides the primary molding channel for the blanking into multiple lanes and divides the blanking into narrow strips. clapboard.
更优的,一种稳定出料的合成挤出模具,其特征是:所述上料挤出块的下半部分设有延续下料初级成型道并且使下料再次成型的下料次级成型道;所述上料挤出块与纵向注料块贴合面的上半部分设有一使纵向所进上料挤压外溢的纵向进料挤压面,在纵向进料挤压面的周围设有一使被挤压上料溢入且使被挤压上料初级成型的上料初级成型道;所述纵向进料挤压面的另一侧紧贴有一保证上下料成型完整的成型过度块。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the lower part of the extruded block of the feeding material is provided with a secondary molding of the blanking material that continues the primary molding channel of the blanking material and re-forms the blanking material Road; the upper half of the bonding surface between the feeding extrusion block and the longitudinal injection block is provided with a longitudinal feeding extrusion surface that makes the longitudinal feeding and extrusion overflow, and a longitudinal feeding extrusion surface is provided around the longitudinal feeding extrusion surface. There is a primary forming channel for extruded material to overflow and make the extruded material primary formed; the other side of the longitudinal feeding extrusion surface is closely attached to an overmolding block to ensure the complete forming of the upper and lower materials.
更优的,一种稳定出料的合成挤出模具,其特征是:所述上料初级成型道和下料次级成型道内均设有使上料初级成型道和下料次级成型道分割成多条小道且使上下料分割成窄条状的隔板。More optimally, a synthetic extrusion die with stable discharge is characterized in that: the primary molding path for feeding and the secondary molding path for discharging are equipped with the primary molding path for feeding and the secondary molding path for discharging. It is divided into multiple lanes and divides the loading and unloading materials into narrow strip-shaped partitions.
更优的,一种稳定出料的合成挤出模具,其特征是:所述成型过度块设有延续上料初级成型道的上料过度道和延续下料次级成型道的下料过度道;在所述成型过度块的另一侧面紧贴有一使上料和下料各自本身连结成整体的塑型块。More optimally, a synthetic extrusion die with stable discharge is characterized in that: the transitional molding block is provided with a transitional passage for continuing the primary molding passage for feeding and a transitional passage for continuing the secondary molding passage for unloading ; On the other side of the over-molding block, there is a molding block that connects the upper material and the lower material as a whole.
更优的,一种稳定出料的合成挤出模具,其特征是:所述上料过度道和下料过度道内均设有使上料过度道和下料过度道分割成多条小道且使上下料分割成窄条状的隔板。More optimally, a synthetic extrusion die with stable discharge is characterized in that: the transitional passage for feeding material and the transitional passage for unloading are equipped with the passage for dividing the transitional passage for feeding material and the transitional passage for unloading into multiple trails and make The upper and lower materials are divided into narrow strip partitions.
更优的,一种稳定出料的合成挤出模具,其特征是:所述塑型块包括有延续上料过度道并且使溢出的窄条状上料合并成宽条的上料塑型道和延续下料过度道并且使溢出的窄条状下料合并成宽条的下料塑型道;所述上料塑型道和下料塑型道各自道内部均未设有隔板,各自道内部呈连结的空腔;所述塑型块的另一侧面紧贴有一给上料刮纹且挤压上下料从而提高上下料密度的上料刮纹块。More optimally, a synthetic extrusion die with stable discharge is characterized in that: the molding block includes a continuous feeding passageway and a feeding molding passage that merges overflowing narrow strips of materials into wide strips And continue the blanking transition channel and merge the overflowing narrow strip-shaped blanking material into a wide strip of blanking molding channel; there are no partitions inside the respective channels of the upper material molding channel and the blanking molding channel, each The inside of the channel is a connected cavity; the other side of the plastic block is close to a feeding scraping block for feeding scraping and squeezing the loading and unloading to increase the density of loading and unloading.
更优的,一种稳定出料的合成挤出模具,其特征是:所述上料刮纹块包括有延续上料塑型道并且使上料内壁面形成纹路的上料刮纹道,上料刮纹道空腔的内侧面上设有使上料内壁面形成相应纹路的连续凸块;所述上料刮纹块的下部分设有延续下料塑型道并且挤压下料的下料压密道;在所述上料刮纹块的后方设有一使成型的上下料冷却定型并且使上下料连结成为整体的定型模块。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the feeding scratch block includes a feeding scraping road that continues the feeding molding path and forms a texture on the inner wall surface of the feeding material. On the inner side of the cavity of the material scraping groove, there is a continuous bump that makes the inner wall of the feeding material form a corresponding pattern; the lower part of the feeding scraping groove block is provided with a lower part that continues the blanking molding channel and squeezes the blanking material. Material pressing dense channel; behind the feeding scraping block, there is a shaping module that cools and shapes the formed upper and lower materials and connects the upper and lower materials into a whole.
更优的,一种稳定出料的合成挤出模具,其特征是:所述上料刮纹道和下料压密道的空腔宽度略小于上料塑型道和下料塑型道的空腔宽度。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the cavity width of the feeding scraping track and the blanking compacting channel is slightly smaller than that of the feeding molding channel and the blanking molding channel cavity width.
更优的,一种稳定出料的合成挤出模具,其特征是:所述定型模块包括有一内壁贴住所流经的成型材料并且使成型材料冷却固化的定型块内芯,在定型块内芯的外壁上包裹有定型块外壁,在定型块内芯与定型块外壁之间设有使定型块内芯降温的水道;所述定型块外壁的两对称壁面上对应设有进水和出水的循环水出入口。More preferably, a synthetic extrusion die with stable discharge is characterized in that: the shaping module includes an inner wall of the shaping block that adheres to the flowing molding material and cools and solidifies the molding material. The outer wall of the shaped block is wrapped with the outer wall of the shaped block, and a water channel for cooling the inner core of the shaped block is provided between the inner core of the shaped block and the outer wall of the shaped block; the two symmetrical walls of the outer wall of the shaped block are correspondingly provided with water inlet and outlet circulation. Water inlet and outlet.
附图说明Description of drawings
以下将结合附图和具体实施例对本发明作进一步的说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
图1是本发明的正向分解立体图;Fig. 1 is a forward exploded perspective view of the present invention;
图2是本发明的反向分解立体图;Fig. 2 is a reverse exploded perspective view of the present invention;
图3是本发明的剖面示意图。Fig. 3 is a schematic cross-sectional view of the present invention.
图中标号所示为:The labels in the figure show:
1-横向注料块、11-充压注料口;1-horizontal injection block, 11-pressure injection port;
2-纵向注料块、21-注料钉、22-注料斗、23-纵向进料道、24-横向进料挤压面、25-下料初级成型道;2-Longitudinal injection block, 21-Injection nail, 22-Injection hopper, 23-Longitudinal feed channel, 24-Transverse feed extrusion surface, 25-Unloading primary molding channel;
3-上料挤出块、31-纵向进料挤压面、32-上料初级成型道、33-下料次级成型道;3-feeding extrusion block, 31-longitudinal feeding extrusion surface, 32-feeding primary forming channel, 33-discharging secondary forming channel;
4-成型过度块、41-上料过度道、42-下料过度道;4-molding excessive block, 41-feeding transition road, 42-feeding transition road;
5-塑型块、51-上料塑型道、52-下料塑型道;5-molding block, 51-feeding molding road, 52-feeding molding road;
6-上料刮纹块、61-上料刮纹道、62-下料压密道;6-feeding scraping block, 61-feeding scraping road, 62-feeding compacting road;
7-定型模块、71-定型块外壁、711-循环水出入口、72-定型块内芯、73-水道。7-shaping module, 71-outer wall of shaping block, 711-circulating water inlet and outlet, 72-inner core of shaping block, 73-water channel.
具体实施方式:detailed description:
本发明提供一种稳定出料的合成挤出模具,适用于塑胶领域。本发明可通过如下方式实施:The invention provides a synthetic extrusion die with stable discharge, which is suitable for the field of plastics. The present invention can be implemented in the following ways:
如图1-3所示:一种稳定出料的合成挤出模具,包括本体,所述本体包括有一双向注料且更加牢固的将不同材料结合连接的挤出模块组,在挤出模块组的出料口部配合设有口径适应于材料冷缩比且保证产品稳定产出的定型模块7。As shown in Figure 1-3: a synthetic extrusion die with stable output, including a body, the body includes a two-way injection and a more solid extrusion module group that connects different materials, in the extrusion module group The discharge port is equipped with a sizing module 7 whose caliber is suitable for the cold shrinkage ratio of the material and ensures the stable output of the product.
所述挤出模块组依次包括有横向注料块1、纵向注料块2、上料挤出块3、成型过度块4、塑型块5和上料刮纹块6,横向注料块1、纵向注料块2、上料挤出块3、成型过度块4、塑型块5和上料刮纹块6之间紧密贴合成;所述挤出模块组内部构成上下两个挤压料道,横向注料块1注入下料并在下部料道成型,纵向注料块2注入上料并在上部料道成型。The extrusion module group sequentially includes a horizontal injection block 1, a vertical injection block 2, a feeding extrusion block 3, a molding transition block 4, a molding block 5 and a feeding scraping block 6, and the horizontal injection block 1 , the vertical injection block 2, the feeding extrusion block 3, the overmolding block 4, the molding block 5 and the feeding scraping block 6 are tightly bonded together; the extrusion module group internally constitutes two extrusion materials up and down The horizontal injection block 1 is injected into the lower material and formed in the lower channel, and the vertical injection block 2 is injected into the upper material and formed in the upper channel.
所述挤出模块组包括有一横向注料块1,在横向注料块1侧面的下半部分设有一充入下料的充压注料口11,所述充压注料口11的开口呈向内逐渐缩小的漏斗状,当下料从外部进入时,使得下料被压缩,从而提高下部料道内的下料密度更高;在充压注料口11的另一侧紧贴有一使横向注入材料初级成型的纵向注料块2。The extrusion module group includes a horizontal injection block 1, and a pressure injection port 11 for filling blanks is provided on the lower half of the side of the horizontal injection block 1. The opening of the pressure injection port 11 is The funnel shape that gradually shrinks inward, when the blank enters from the outside, the blank is compressed, thereby increasing the density of the blank in the lower channel; on the other side of the pressure injection port 11, there is a lateral injection Longitudinal injection block 2 for primary molding of material.
所述纵向注料块2的顶部设有一向纵向注料块2内注入上料的注料钉21,在注料钉21的上端连接有一进料的注料斗22,所述注料斗22也是漏斗状,在进料时保证上部料道内部上料的紧度;在纵向注料块2的内部设有连接在注料钉21底部并且将上料横向导出的纵向进料道23;所述纵向注料块2与横向注料块1贴合面的下半部分设有一使充压注料口11所进下料挤压外溢的横向进料挤压面24,在横向进料挤压面24的周围设有一使被挤压下料溢入且使被挤压下料初级成型的下料初级成型道25;所述横向进料挤压面24的另一侧紧贴有一使纵向注入材料初级成型的上料挤出块3。The top of the longitudinal injection block 2 is provided with an injection nail 21 for injecting material into the vertical injection block 2, and an injection hopper 22 for feeding is connected to the upper end of the injection nail 21, and the injection hopper 22 is also a funnel shape, to ensure the tightness of the upper feeding channel when feeding; inside the longitudinal injection block 2, there is a longitudinal feeding channel 23 that is connected to the bottom of the injection nail 21 and guides the feeding material horizontally; the longitudinal The lower half of the bonding surface between the injection block 2 and the horizontal injection block 1 is provided with a horizontal feed extrusion surface 24 that makes the material fed into the pressure injection port 11 overflow and overflow, and on the horizontal feed extrusion surface 24 There is a blanking primary forming channel 25 that allows the extruded blanks to overflow into and make the extruded blanks primary formed; Formed feeding extruded block 3.
所述下料初级成型道25内设有使下料初级成型道25分割成多条小道且使下料分割成窄条状的隔板。The blanking primary forming channel 25 is provided with partitions that divide the blanking primary forming channel 25 into multiple lanes and divide the blanking into narrow strips.
所述上料挤出块3的下半部分设有延续下料初级成型道25并且使下料再次成型的下料次级成型道33;所述上料挤出块3与纵向注料块2贴合面的上半部分设有一使纵向所进上料挤压外溢的纵向进料挤压面31,在纵向进料挤压面31的周围设有一使被挤压上料溢入且使被挤压上料初级成型的上料初级成型道32;所述纵向进料挤压面31的另一侧紧贴有一保证上下料成型完整的成型过度块4。The lower half of the feeding extrusion block 3 is provided with a secondary molding passage 33 that continues the blanking primary molding channel 25 and reshaped the blanking material; the feeding extrusion block 3 and the longitudinal injection block 2 The upper half of the bonding surface is provided with a longitudinal feeding extrusion surface 31 that allows the longitudinal feeding and extruding overflow, and a longitudinal feeding extrusion surface 31 is provided around the longitudinal feeding extrusion surface 31 to allow the extruded feeding material to overflow and make the extruded material overflow. Extrusion feeding primary molding channel 32; the other side of the longitudinal feeding extrusion surface 31 is closely attached to a molding transition block 4 to ensure complete loading and unloading molding.
所述上料初级成型道32和下料次级成型道33内均设有使上料初级成型道32和下料次级成型道33分割成多条小道且使上下料分割成窄条状的隔板。The primary molding path 32 for feeding and the secondary molding path for blanking 33 are all provided with a section that divides the primary molding path 32 for feeding and the secondary molding path 33 for blanking into multiple trails and divides the loading and unloading into narrow strips. clapboard.
所述成型过度块4设有延续上料初级成型道32的上料过度道41和延续下料次级成型道33的下料过度道42;在所述成型过度块4的另一侧面紧贴有一使上料和下料各自本身连结成整体的塑型块5。The over-molding block 4 is provided with an over-feeding over-way 41 that continues the primary over-molding lane 32 and an under-feed over-overway 42 over through the secondary over-molding lane 33 for the continuation of the material; There is a molding block 5 that makes feeding and blanking connect itself into a whole.
所述上料过度道41和下料过度道42内均设有使上料过度道41和下料过度道42分割成多条小道且使上下料分割成窄条状的隔板。Both the transitional feeding passage 41 and the transitional discharge passage 42 are provided with partitions that divide the transitional passage 41 and the transitional discharge passage 42 into multiple lanes and divide the loading and unloading passages into narrow strips.
在成型过度块4之前的上料挤出块3和纵向注料块2且包括成型过度块4内的上部料道或下部料道自身内部均设有隔板,使上下料分割成窄条状,这样更加利于上下料的流动,增加上料或下料本身之间的压力,保证上料或下料本身的紧密度。The feeding extrusion block 3 and the longitudinal injection block 2 before the forming transition block 4 and including the upper channel or the lower channel in the forming transition block 4 are all provided with partitions inside, so that the upper and lower materials are divided into narrow strips , which is more conducive to the flow of the upper and lower materials, increases the pressure between the upper and lower materials, and ensures the tightness of the upper and lower materials themselves.
所述塑型块5包括有延续上料过度道41并且使溢出的窄条状上料合并成宽条的上料塑型道51和延续下料过度道42并且使溢出的窄条状下料合并成宽条的下料塑型道52;所述上料塑型道51和下料塑型道52各自道内部均未设有隔板,各自道内部呈连结的空腔;所述塑型块5的另一侧面紧贴有一给上料刮纹且挤压上下料从而提高上下料密度的上料刮纹块6。The molding block 5 includes a continuation of the feeding passageway 41 and the overflowing narrow strip-shaped feeding material is merged into a wide strip feeding molding road 51 and a continuation of the blanking passageway 42 and the overflowing narrow strip-shaped feeding material Merge into the blanking molding channel 52 of the wide strip; the insides of the feeding molding channel 51 and the blanking molding channel 52 are not provided with partitions, and the insides of the respective channels are connected cavities; the molding The other side of the block 5 is close to a feeding scraping block 6 for feeding scraping and extruding loading and unloading so as to improve the density of loading and unloading.
所述上料刮纹块6包括有延续上料塑型道51并且使上料内壁面形成纹路的上料刮纹道61,上料刮纹道61空腔的内侧面上设有使上料内壁面形成相应纹路的连续凸块;所述上料刮纹块6的下部分设有延续下料塑型道52并且挤压下料的下料压密道62;在所述上料刮纹块6的后方设有一使成型的上下料冷却定型并且使上下料连结成为整体的定型模块7。The feeding scraping block 6 includes a feeding scraping path 61 that continues the feeding molding path 51 and forms a pattern on the inner wall surface of the feeding material. The inner surface of the cavity of the feeding scraping path 61 is provided with a The inner wall surface forms continuous bumps with corresponding lines; the lower part of the upper material scraping pattern block 6 is provided with a blanking and compacting channel 62 that continues the blanking molding channel 52 and squeezes the blanking; The rear of the block 6 is provided with a shaping module 7 that makes the formed upper and lower materials cooled and shaped and that the upper and lower materials are connected as a whole.
所述上料刮纹道61和下料压密道62的空腔宽度略小于上料塑型道51和下料塑型道52的空腔宽度,即进入上料和下料分别挤入上料刮纹道61和下料压密道62时,再一次被挤压,提高了上料和下料本身的精密度,同时保证上料内壁面更加完整地形成相应的纹路。The cavity widths of the feeding scraping channel 61 and the blanking compacting channel 62 are slightly smaller than the cavity widths of the feeding molding channel 51 and the blanking molding channel 52, that is, the feeding and blanking channels are respectively squeezed into the upper When the scraping groove 61 and the blanking compacting groove 62 are squeezed again, the precision of feeding and blanking is improved, and at the same time, the inner wall of the feeding is guaranteed to form corresponding lines more completely.
在挤出模块组内部,上下料道始终分隔,即在挤出模块组内部上下料未融合,由于在挤出模块组内部上下料均呈流体,容易发生融合,防止破坏产品的质量。Inside the extrusion module group, the upper and lower feeders are always separated, that is, the upper and lower materials are not fused inside the extrusion module group. Since the upper and lower materials inside the extrusion module group are fluid, it is easy to fuse to prevent damage to the quality of the product.
所述定型模块7包括有一内壁贴住所流经的成型材料并且使成型材料冷却固化的定型块内芯72,在定型块内芯72的外壁上包裹有定型块外壁71,在定型块内芯72与定型块外壁71之间设有使定型块内芯72降温的水道73;所述定型块外壁71的两对称壁面上对应设有进水和出水的循环水出入口711。The shaping module 7 includes an inner wall sticking to the molding material flowing through and cooling and solidifying the shaping block inner core 72, the outer wall of the shaping block inner core 72 is wrapped with a shaping block outer wall 71, and the shaping block inner core 72 A water channel 73 for cooling the inner core 72 of the shaping block is provided between the outer wall 71 of the shaping block; two symmetrical wall surfaces of the outer wall 71 of the shaping block are correspondingly provided with circulating water inlets and outlets 711 for water inflow and outflow.
所述定型模块7和挤出模块组均安装在设备上,通过两部分整体的配合,在上下料分别经过定型模块7的过程中,使上下料降温收缩定型的同时,使得上下料之间在定型的整个过程中利用材料本身的特性发生粘合,避免了两种材料的过分参合,保证出料成功率,提高生产的稳定性。The sizing module 7 and the extruding module group are all installed on the equipment. Through the overall cooperation of the two parts, when the loading and unloading materials pass through the sizing module 7 respectively, the temperature of the loading and unloading materials is reduced and the extrusion module set is shaped, so that the upper and lower materials are in the process of shrinking and shaping. During the whole process of shaping, the characteristics of the material itself are used to bond, which avoids the excessive joining of the two materials, ensures the success rate of discharging, and improves the stability of production.
综上,通过本发明提供的一种稳定出料的合成挤出模具,通过内部结构的设计,提高了出料的紧密度,增强了产品的硬度,保证了持续出料的稳定性。To sum up, through the synthetic extrusion die with stable discharge provided by the present invention, the compactness of the discharge is improved through the design of the internal structure, the hardness of the product is enhanced, and the stability of continuous discharge is ensured.
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