CN106624962A - Full-automatic rectangular square tube corner sawing machine - Google Patents

Full-automatic rectangular square tube corner sawing machine Download PDF

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Publication number
CN106624962A
CN106624962A CN201710137687.7A CN201710137687A CN106624962A CN 106624962 A CN106624962 A CN 106624962A CN 201710137687 A CN201710137687 A CN 201710137687A CN 106624962 A CN106624962 A CN 106624962A
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CN
China
Prior art keywords
stock shelf
square tube
assembly
feeding
rectangular square
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710137687.7A
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Chinese (zh)
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CN106624962B (en
Inventor
唐晓兵
刘亮
王昕�
刘言言
胡成林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI ANKAI JINDA MACHINERY MANUFACTURING Co Ltd
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ANHUI ANKAI JINDA MACHINERY MANUFACTURING Co Ltd
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Priority to CN201710137687.7A priority Critical patent/CN106624962B/en
Publication of CN106624962A publication Critical patent/CN106624962A/en
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Publication of CN106624962B publication Critical patent/CN106624962B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting

Abstract

The invention relates to the technical field of feeding, in particular to a full-automatic rectangular square tube corner sawing machine. The full-automatic rectangular square tube corner sawing machine comprises a machine tool body, a fixed-length feeding system, a feeding frame, a positioning feeding system, a material pressing system, a motor, a belt pulley component, a speed reducer, a drive rod, a kick-out device assembly, a steel wire rope, a material clamping assembly, a small sprocket wheel, a large sprocket wheel, a spring, a rolling wheel, a stopper, a bearing seat, a small rolling wheel, a rolling shaft and a sensor. A gear ring is additionally mounted at a cylindrical position of a disk of a machine tool, and a pinion meshing with the gear ring is driven to rotate by the motor and the speed reducer to make the disk rotate, so that a rectangular square tube is machined by the feeding system, the size and the angle quality of the rectangular square tube can be guaranteed greatly, feeding efficiency is greatly improved as compared with manual feeding, and labor strength is reduced remarkably.

Description

Full-automatic rectangular square tube corner sawing machine
Technical field
The present invention relates to blanking technical field, more particularly to a kind of full-automatic rectangular square tube corner sawing machine.
Background technology
In prior art, generally the cutting mode of the angled rectangular tube in two ends is adopted for using under plain disk sawing machine Material, blanking angle is after artificial rotating circular disk to required angle, then artificial calculating is expected long and carry out the survey of length using tape measure After amount, clamping blanking.Because production task is more heavy, operating personnel easily occur measuring error when blanking is carried out, and cause Drafting error is larger or wrong material, and quality problems are more serious;And a lathe need to configure two people, a people is responsible under operator cutting Material a, people is responsible for subsidiary inspection and piles up with finished product material, high labor intensive.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of full-automatic rectangular square tube corner sawing machine, to solve existing saw Cut the problem of machine high labor intensive.
To solve above-mentioned technical problem, the technical solution used in the present invention is:
A kind of full-automatic rectangular square tube corner sawing machine, including:Machine tool main body, sizing feed system, stock shelf, positioning are sent Material system, pressing system, motor, pulley assemblies, reductor, drive link, setting gauge assembly, steel wire rope, the assembly that gets stuck, chainlet Wheel, chain, big sprocket wheel, spring, roller, block, bearing block, little roller bearing, roller bearing and inductor;
The machine tool main body is connected by the sizing feed system with the stock shelf;The stock shelf includes feeding Frame monolithic beam and tie-beam, the quantity of the stock shelf monolithic beam is multiple, and spaced and parallel setting;The stock shelf monolithic beam Between stock shelf is connected into by the tie-beam vertical with the stock shelf monolithic beam;The positioning feed system is arranged at On the stock shelf, the pressing system is arranged in the positioning feed system;The motor is arranged at described with reductor Stock shelf bottom, the pulley assembly is connected between the motor and reductor;The drive link passes through the bearing block It is rotationally connected with the stock shelf bottom;The minor sprocket is arranged at the output end of reducer;The big sprocket wheel and the biography Lever connects, and the big sprocket wheel is connected with the minor sprocket by the chain;The roller is provided with the drive link;Institute The one end for stating steel wire rope is connected with the top of the stock shelf, and the other end of the steel wire rope is connected with the big sprocket wheel;It is described Spring one end is connected to the stock shelf bottom, and the spring other end is connected on the steel wire rope;Set on the stock shelf Be equipped with support, the little roller bearing is arranged on the support, the steel wire rope around being located on the little roller bearing, the assembly that gets stuck The outside of the support is arranged at, the block is arranged on the support, and positioned at the assembly lower section that gets stuck;The material toggling Device assembly is arranged at the support lower section;The roller bearing is arranged at described getting stuck between assembly and the support;The inductor It is arranged between the sizing feed system and the stock shelf monolithic beam;Disk, the circle are provided with the machine tool main body Disk is cylindrical to be provided with gear ring, and the machine tool main body top is provided with little gear, and the little gear top is provided with little gear deceleration Machine and servomotor, the servomotor is connected with the little gear reductor, the little gear reductor and the little gear Connection, the little gear is engaged with the gear ring.
Preferably, bar is divided into more piece, is connected by contiguous block between drive link described in two adjacent sections.
Preferably, the setting gauge assembly includes rod for stiring materials and cylinder, and described rod for stiring materials one end is rotationally connected with described On bin;The cylinder is arranged at rod for stiring materials lower section, and described rod for stiring materials one end is fixed on the stock shelf, and the other end connects It is connected on described rod for stiring materials.
Advantage for present invention is with effect:
A kind of full-automatic rectangular square tube corner sawing machine of the present invention, including:Machine tool main body, sizing feed system, feeding Frame, positioning feed system, pressing system, motor, pulley assemblies, reductor, drive link, setting gauge assembly, steel wire rope, get stuck it is total Into, minor sprocket, chain, big sprocket wheel, spring, roller, block, bearing block, little roller bearing, roller bearing and inductor;By in lathe The cylindrical place of disk has installed a gear ring additional, then drives a pinion rotation engaged with gear ring by motor, reductor, So as to reach the rotation of disk, the rectangular square tube product processed using this blanking system, product size and angle quality will be obtained Greatly ensure, and the more artificial blanking of efficiency has a distinct increment, personnel labor intensity is decreased obviously.
Description of the drawings
Below in conjunction with the accompanying drawings the invention will be further described:
Fig. 1 is the schematic cross-section of rectangular square tube raw material;
Fig. 2 is the schematic front view of rectangular square tube raw material;
Fig. 3 regards schematic diagram for the vertical view of rectangular square tube raw material;
Fig. 4 is the structural representation of a kind of full-automatic rectangular square tube corner sawing machine of the present invention;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is the setting gauge assembly schematic diagram of Fig. 4;
Fig. 7 is the rotating shaft schematic diagram of Fig. 4;
Fig. 8 is the close-up schematic view of the a-quadrant of Fig. 4;
Fig. 9 is the schematic top plan view of Fig. 4.
In figure:1- machine tool main bodies, 2- sizing feed systems, 3- stock shelf monolithic beams, 4- positioning feed systems, 5- binders system System, 6- motors, 7- pulley assemblies, 8- reductors, 9- contiguous blocks, 10- drive links, 11- setting gauge assemblies, 12- tie-beams, 13- steel wire ropes, 14- rectangular square tube raw material, 15- get stuck assembly, 16- minor sprockets, 17- chains, 18- big sprocket wheels, 19- springs, 20- rollers, 21- blocks, 22- bearing blocks, the little roller bearings of 23-, 24- rod for stiring materials, 25- cylinders, 26- roller bearings, 27- inductors, 28- are watched Take motor, 29- little gear reductors, 30- little gears, 31- gear rings, 32- disks, 100- raw material.
Specific embodiment
As Fig. 1 to Fig. 9 shows, the present invention provides a kind of full-automatic rectangular square tube corner sawing machine, including:It is machine tool main body 1, fixed Chi feed system 2, stock shelf, positioning feed system 4, pressing system 5, motor 6, pulley assembly 7, reductor 8, drive link 10th, setting gauge assembly 11, steel wire rope 13, the assembly 15 that gets stuck, sprocket wheel 16, chain 17, big sprocket wheel 18, spring 19, roller 20, block 21st, bearing block 22, little roller bearing 23, roller bearing 26 and inductor 27.As shown in Figure 1 to Figure 3, according to design requirement, raw material 100 High, wide, long, angle value can change.The machine tool main body 1 is connected by the sizing feed system 2 with the stock shelf; The stock shelf includes stock shelf monolithic beam 3 and tie-beam 12, and the quantity of the stock shelf monolithic beam 3 is multiple, and is spaced flat Row is arranged;Connected into by the tie-beam 12 vertical with the stock shelf monolithic beam 3 between the stock shelf monolithic beam 3 Bin;The positioning feed system 4 is arranged on the stock shelf, and the pressing system 5 is arranged at the positioning feed system 4 On;The motor 6 is arranged at the stock shelf bottom with reductor 8, and the pulley assembly 7 is connected to the motor 6 and subtracts Between fast machine 8;The drive link 10 is rotationally connected with the stock shelf bottom by the bearing block 22;The minor sprocket 16 sets It is placed in the output end of the reductor 8;The big sprocket wheel 18 is connected with the drive link 10, and it is logical that the big sprocket wheel 18 states minor sprocket 16 Cross the chain 17 to connect;The roller 20 is provided with the drive link 10.One end of the steel wire rope 13 and the feeding The top connection of frame, the other end of the steel wire rope 13 is connected with the big sprocket wheel 18;The one end of the spring 19 is connected to described Stock shelf bottom, the other end of the spring 19 is connected on the steel wire rope 13;Support is provided with the stock shelf, it is described little Roller bearing 23 is arranged on the support, and around being located on the little roller bearing 23, the assembly 15 that gets stuck is arranged at the steel wire rope 13 The outside of the support, the block 21 is arranged on the support, and positioned at the lower section of assembly 15 that gets stuck;The setting gauge Assembly 11 is arranged at the support lower section;The roller bearing 26 is arranged at described getting stuck between assembly 15 and the support;The sense Device 27 is answered to be placed between the sizing feed system 2 and the stock shelf monolithic beam 3.Disk is provided with the machine tool main body 1 32, the disk 32 is cylindrical to be provided with gear ring 31, and the top of the machine tool main body 1 is provided with little gear 30, in the little gear 30 Side is provided with little gear reductor 29 and servomotor 28, and the servomotor 28 is connected with the little gear reductor 29, institute State little gear reductor 29 to be connected with the little gear 30, the little gear 30 is engaged with the gear ring 31.In order to meet The rotation of disk is realized in numerical control, and this programme has installed a gear ring additional at the cylindrical place of original lathe disk, then by motor, subtract Fast machine drives a pinion rotation engaged with gear ring, so as to reach the rotation of disk.10 points of the drive link is more piece, adjacent Connected by contiguous block 9 between the two sections drive link 10.The setting gauge assembly 11 includes rod for stiring materials 24 and cylinder 25, described The one end of rod for stiring materials 24 is rotationally connected with the stock shelf;The cylinder 25 is arranged at the lower section of described rod for stiring materials 24, the material toggling The one end of bar 24 is fixed on the stock shelf, and the other end is connected on described rod for stiring materials 24.
All-loading coach body kind is more, is generally formed by numerous rectangular square tube weldings, in welding process, rectangle The size of pipe, precision will directly affect car load weld size and quality, and the serious overall dimensions of a car that will cause can not reach with intensity To design requirement, there is potential safety hazard.
The straight material blanking machine of the full-automatic rectangular square tube of kind provided using the present invention carries out the blanking of rectangular square tube, subsequently makes Aging corresponding component, damage, failure etc. will necessarily be produced with during.In order to the failure effect for preventing part arrives whole system Normally use, the parts of blanking machine make to be bolted connection, and facilitate the replacing of inoperative component.Additionally, associated bearings, rolling The parts such as wheel, have carried out meeting the lubricant method of the part requirement and periodically it have been lubricated, and reduce the abrasion journey of frock Degree, extends its service life.
The straight material blanking machine of the full-automatic rectangular square tube of kind that the present invention is provided, by servo-control system, with reference to induction mechanism, By the cooperating of each part, realize rectangle cast raw material to the whole blanking process of finished product.And whole system can be Arbitrary node carries out suspending and recovery operation, is easy in emergency circumstances pair set the protection of whole system, and entire body improves equipment operation Security.
The course of work of the straight material blanking machine of the full-automatic rectangular square tube of kind for providing the present invention below is described:Raw material Feeding process it is as follows:Stock shelf monolithic 3 connects into a stock shelf by four tie-beams 12, and raw material 14 are positioned over feeding On, include a steel wire rope 13 on each monolithic, motor 6 and reductor 8 are installed in stock shelf bottom, the output end of motor 6 with subtract The input of fast machine 8 is connected by belt pulley system 7, and output end of reducer installs a minor sprocket 16.Install one and pass in stock shelf bottom Lever 10,10 points of drive link is two sections, is connected with bearing block 22 through whole stock shelf by contiguous block 9, and correspondence is upper A roller 20 is installed at the position of bin monolithic 3, and roller 20 fixes the one end of steel wire rope 13, the connection of the stock shelf of the other end one top. A big sprocket wheel 18 is there are also installed in addition, and big sprocket wheel 18 is connected with minor sprocket 16 by chain 17.When the motor is energized, motor 6 Output can drive the rotation of the input of reductor 8 by belt pulley system 7, so as to be that the output end minor sprocket 16 of reductor 8 rotates, lead to Crossing chain 17 drives big sprocket wheel 18 to rotate with drive link 10, is further driven to roller 20 and rotates;The rotation of roller 20 can make steel wire rope 13 is wound on it, so that steel wire rope 13 shortens, will lift on raw material 14.It is higher than stock shelf trundle 23 when raw material 14 are reached When, raw material 14 can be slipped into by root and blocked by block 21.Get stuck the height adjustable of assembly 15, it is ensured that raw material 14 can press root successively Slip into.Now stock shelf feeding is completed, and raw material 14 treat further step, the inductor signal feedback that the lower portion of block 21 is installed There is raw material state in sensing.Then, the course of conveying of raw material is as follows:There is former material in the bottom inductor signal feedback of block 21 During material, the end greatly of rod for stiring materials 24 of material toggling system 11 is fixed on frame, and cylinder 25 stretches out, and upwarps and for raw material to provoke one, the original The blanking of material 14 falls into the position of roller bearing 26.Now pressing system 5 pushes down raw material 14.After pushing down about 2 seconds, feeding system is positioned System 4 starts feeding to stock shelf end origin position, and inductor 27 is installed in this position, when presence material is sensed, positions feeding Stop, pressing system 5 unclamps and return the origin of positioning feed system, waits next step.
Followed by scale sawing step.When raw material 14 are in 27 position of inductor, sizing feed system 2 is accurate Standby in place and origin position, now servo-control system control pressing system 5 clamps raw material 14 again, and allows and position feeding system Raw material 14 are conveyed again a regular length by system 4, and after conveying in place, sizing feed system 2 clamps raw material 14, are compressed The positioning origin of feed system 4 is unclamped and returned to system 5.Sizing feed system 2 is by the feeding of raw material 14 to the sawing position of lathe 1 When, lathe 1 carries clamping system and clamps raw material 14, and now lathe 1 starts sawing, while sizing feed system 2 unclamps folder Tightly, it is back to need to be clamped at sawing size the next time of whole system setting and treats feeding;After the completion of a current sawing, lathe 1 clamping system unclamps, the feeding again of sizing feed system 2, so far circulates lathe 1 and carries clamping system clamping, sizing feed system System 2 is back to next blanking demand size and treats next procedure.
Sensing cyclic program:When raw material 14 are gone out to outside inductor 27 by the feeding of sizing feed system 2, inductor 27 Feedback signal, whole system can start first step and second step, that is, raw material feeding with it is to be conveyed.Due to raw material Length is fixed value, so whole system can the most save raw material according to the Size calculation of each overall different cultivars blanking Mode carries out blanking, and when single raw material length can not meet any kind blanking, sizing feed system 2 can be by remaining original Material stub bar takes out and abandons to ash can.And while, positioning feed system 4 starts feeding to fixed position, scale Feed system 2 returns origin and clamps raw material.
From above technical scheme, a kind of full-automatic rectangular square tube corner sawing machine of the present invention, digital control system can be used Replace feeding and the measurement of former manual operation, save a large amount of actions and waste, lift effective working time, improving production efficiency; While the feeding that operating personnel only carry out finished product is piled up, a work personnel are saved, reduce recruitment cost;Self reliant rebuilding Digital control system, for relatively outside purchase of equipment, adapts to the most in-company demand, and blanking is accurate, it is to avoid the product of quality accident It is raw;Each part that designs and produces of system is fastened using bolt connection, and rapid wear, trouble location can be changed in time, be reduced The cost of system follow-up maintenance.And centralized lubrication is adopted, to each part intermittent oiling, the service life of elongate member.
The present invention is not limited to above-described embodiment, and embodiment is exemplary, it is intended to for explaining the present invention, and can not It is interpreted as limitation of the present invention.

Claims (3)

1. a kind of full-automatic rectangular square tube corner sawing machine, it is characterised in that include:Machine tool main body (1), sizing feed system (2), stock shelf, positioning feed system (4), pressing system (5), motor (6), pulley assembly (7), reductor (8), drive link (10), setting gauge assembly (11), steel wire rope (13), the assembly that gets stuck (15), minor sprocket (16), chain (17), big sprocket wheel (18), bullet Spring (19), roller (20), block (21), bearing block (22), little roller bearing (23), roller bearing (26) and inductor (27);
The machine tool main body (1) is connected by the sizing feed system (2) with the stock shelf;The stock shelf includes upper Bin monolithic beam (3) and tie-beam (12), the quantity of the stock shelf monolithic beam (3) is multiple, and spaced and parallel setting;It is described Stock shelf is connected into by the tie-beam (12) vertical with the stock shelf monolithic beam (3) between stock shelf monolithic beam (3); Positioning feed system (4) is arranged on the stock shelf, and the pressing system (5) is arranged at the positioning feed system (4) on;The motor (6) is arranged at the stock shelf bottom with reductor (8), and the pulley assembly (7) is connected to described Between motor (6) and reductor (8);The drive link (10) is rotationally connected with the stock shelf bottom by the bearing block (22) Portion;The minor sprocket (16) is arranged at the reductor (8) output end;The big sprocket wheel (18) is with the drive link (10) even Connect, the big sprocket wheel (18) is connected with the minor sprocket (16) by the chain (17);It is provided with the drive link (10) The roller (20);One end of the steel wire rope (13) is connected with the top of the stock shelf, the steel wire rope (13) it is another End is connected with the big sprocket wheel (18);Described spring (19) one end is connected to the stock shelf bottom, and the spring (19) is another End is connected on the steel wire rope (13);Support is provided with the stock shelf, the little roller bearing (23) is arranged at the support On, around being located on the little roller bearing (23), the assembly that gets stuck (15) is arranged at the outside of the support to the steel wire rope (13), The block (21) is arranged on the support, and positioned at the assembly that gets stuck (15) lower section;The setting gauge assembly (11) sets It is placed in the support lower section;The roller bearing (26) is arranged at described getting stuck between assembly (15) and the support;The inductor (27) it is arranged between the sizing feed system (2) and the stock shelf monolithic beam (3);Arrange on the machine tool main body (1) There is disk (32), the disk (32) is cylindrical to be provided with gear ring (31), and machine tool main body (1) top is provided with little gear (30), little gear (30) top is provided with little gear reductor (29) and servomotor (28), the servomotor (28) It is connected with the little gear reductor (29), the little gear reductor (29) is connected with the little gear (30), the little tooth Wheel (30) is engaged with the gear ring (31).
2. full-automatic rectangular square tube corner sawing machine according to claim 1, it is characterised in that the drive link (10) point For more piece, connected by contiguous block (9) between drive link (10) described in two adjacent sections.
3. full-automatic rectangular square tube corner sawing machine according to claim 1, it is characterised in that the setting gauge assembly (11) including rod for stiring materials (24) and cylinder (25), described rod for stiring materials (24) one end is rotationally connected with the stock shelf;The gas Cylinder (25) is arranged at described rod for stiring materials (24) lower section, and described rod for stiring materials (24) one end is fixed on the stock shelf, and the other end connects It is connected on described rod for stiring materials (24).
CN201710137687.7A 2017-03-09 2017-03-09 Full-automatic rectangular square tube corner sawing machine Active CN106624962B (en)

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CN201710137687.7A CN106624962B (en) 2017-03-09 2017-03-09 Full-automatic rectangular square tube corner sawing machine

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Application Number Priority Date Filing Date Title
CN201710137687.7A CN106624962B (en) 2017-03-09 2017-03-09 Full-automatic rectangular square tube corner sawing machine

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CN106624962B CN106624962B (en) 2018-07-24

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1120000A (en) * 1966-10-29 1968-07-17 Remswerke Christian Foll & Soh A bar loading magazine
CN101927438A (en) * 2010-06-25 2010-12-29 杭州天堂伞业集团有限公司 Turning device for special-shaped pipe fitting
CN201792245U (en) * 2010-09-16 2011-04-13 桐庐瀚威健身器材有限公司 Angle adjusting device for metal tube
CN102303166A (en) * 2011-08-11 2012-01-04 太原煤气化股份有限公司 Novel feeding device of sawing machine
CN103331387A (en) * 2013-07-15 2013-10-02 旭东机械(昆山)有限公司 Feeding device of pipe fitting machining device
CN104084638A (en) * 2014-07-09 2014-10-08 江苏赛格汽车部件有限公司 Automatic feeding mechanism with sawing machine
JP2016531003A (en) * 2013-08-07 2016-10-06 ウー ヂェンチュェンWU Zhenquan Laser cutting technology based unwinding and blanking production equipment and processing method thereof
CN206578610U (en) * 2017-03-09 2017-10-24 安徽安凯金达机械制造有限公司 Full-automatic rectangular square tube corner sawing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1120000A (en) * 1966-10-29 1968-07-17 Remswerke Christian Foll & Soh A bar loading magazine
CN101927438A (en) * 2010-06-25 2010-12-29 杭州天堂伞业集团有限公司 Turning device for special-shaped pipe fitting
CN201792245U (en) * 2010-09-16 2011-04-13 桐庐瀚威健身器材有限公司 Angle adjusting device for metal tube
CN102303166A (en) * 2011-08-11 2012-01-04 太原煤气化股份有限公司 Novel feeding device of sawing machine
CN103331387A (en) * 2013-07-15 2013-10-02 旭东机械(昆山)有限公司 Feeding device of pipe fitting machining device
JP2016531003A (en) * 2013-08-07 2016-10-06 ウー ヂェンチュェンWU Zhenquan Laser cutting technology based unwinding and blanking production equipment and processing method thereof
CN104084638A (en) * 2014-07-09 2014-10-08 江苏赛格汽车部件有限公司 Automatic feeding mechanism with sawing machine
CN206578610U (en) * 2017-03-09 2017-10-24 安徽安凯金达机械制造有限公司 Full-automatic rectangular square tube corner sawing machine

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