CN106623613B - Device for processing jacquard harness wire heddle eye and right side heddle ear - Google Patents

Device for processing jacquard harness wire heddle eye and right side heddle ear Download PDF

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Publication number
CN106623613B
CN106623613B CN201611219883.0A CN201611219883A CN106623613B CN 106623613 B CN106623613 B CN 106623613B CN 201611219883 A CN201611219883 A CN 201611219883A CN 106623613 B CN106623613 B CN 106623613B
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cam
arm
fixed
roller
swing arm
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CN106623613A (en
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陈迎春
饶*
王新华
赵以振
贺燕军
张涛
刘志才
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Beijing University of Technology
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die
    • B21D7/085Bending rods, profiles, or tubes by passing between rollers or through a curved die by passing through a curved die

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Looms (AREA)

Abstract

A device for processing jacquard harness wire eyelets and right side heddle ears belongs to the field of textile equipment. The purpose is to process the heddle eyes and right heddle ears of jacquard heddles used by a jacquard with required shapes and functions by the device designed by the invention. The device mainly comprises a punching mechanism, a bending mechanism and a sheet feeding device. When the device works, a wire to be processed is placed in the lower die, and then the roller on the lower die is pushed by the rotation of the middle cam, so that the middle of the upper die swing arm is pushed to drive the upper die to realize die closing and die opening; meanwhile, the right cam rotates to push the roller on the upper cam, so that the right side of the upper die swing arm is pushed to drive the upper die to realize die closing and die opening actions. The middle die is used for punching and embedding the heddle eyes, the punching is matched with the embedding piece, and the right die is used for bending and processing the right heddle ears. And finally, pulling out the processed heddles from the die by the willow leaf-shaped wire pulling sheet. The device is mainly applied to the processing of the jacquard harness wire heddle eyes and the right side heddle ears with the shape and the function.

Description

一种用于加工提花综丝综眼与右侧综耳的装置A device for processing jacquard heald eyes and right heddle ears

技术领域technical field

本发明涉及纺织设备领域,主要用于加工一种提花机用的提花综丝的综眼与右侧综耳。The invention relates to the field of textile equipment, and is mainly used for processing a heald eye and a right heald ear of a jacquard heddle for a jacquard machine.

背景技术Background technique

提花综丝是纺织机械主要易耗配件,其质量直接影响布匹的质量,是提花机必不可少的零件。八九十年代河南二纺织厂设备科曾研发了一种提花综丝加工机床,由于后来其设备科解体,该设备再无生产。目前仍有几家小作坊用之前生产的机床加工综丝,其生产的综丝是由两根铁丝绞合后搪锡,然后在中间锡焊综眼片而成,防腐性能差、综丝粗、质量大,无形中增加提花机的重量,而且经纱效果已达不到现如今对经纱的要求。也有纺织配件制造厂家生产综片用于替代综丝,由于综片形状造成织造密度受限制,且经纱断头频繁。本发明提出了一种新型提花综丝加工机床,所加工的综丝0.8mm宽0.4mm厚,不仅细而且表面光滑,经纱效果好。Jacquard heald is the main consumable part of textile machinery, its quality directly affects the quality of cloth, and it is an indispensable part of jacquard machine. In the 1980s and 1990s, the equipment department of Henan No. 2 Textile Factory developed a jacquard heddle processing machine tool. Since the equipment department disintegrated later, this equipment was no longer produced. At present, there are still several small workshops processing healds with the machine tools produced before. The healds they produce are made of two iron wires twisted together, tinned, and then soldered with heald eyes in the middle. , The quality is large, and the weight of the jacquard machine is virtually increased, and the warp effect can no longer meet the current requirements for warp yarn. There are also textile accessories manufacturers that produce healds to replace healds. Due to the shape of the healds, the weaving density is limited and the warp ends are frequently broken. The invention proposes a novel jacquard heald processing machine tool. The processed healds are 0.8mm wide and 0.4mm thick, not only thin but also smooth in surface and good in warp effect.

发明内容Contents of the invention

为了克服现有的提花综丝粗、质量大、经纱断头频繁等问题,本发明研制了一种用于加工提花综丝综眼与右侧综耳的装置。该装置用于加工所需形状的新型提花综丝的综眼与右侧综耳,不仅操作简单方便而且生产的提花综丝在结构上有所改进。In order to overcome the existing problems of thick jacquard healds, high quality, frequent warp breaks, etc., the present invention develops a device for processing jacquard heald eyes and right heddle ears. The device is used to process the heald eyes and the right side heald ears of the new jacquard healds with required shapes, and the operation is not only simple and convenient, but also the jacquard heddles produced are improved in structure.

发明的一种用于加工提花综丝综眼与右侧综耳的装置包括冲孔机构24、折弯机构29、送片装置;An inventive device for processing jacquard heald eyelets and right heald ears includes a punching mechanism 24, a bending mechanism 29, and a sheet feeding device;

具体而言,该装置主要由冲孔机构24、折弯机构29、送片装置三部分组成,其中冲孔机构24包括中间凸轮64、轴Ⅺ63、角铁支撑架Ⅱ66、铝块支撑26、中间下模安装板74、上模摆臂中间76、滚子Ⅰ60;中间凸轮64固定于轴Ⅺ63上,轴Ⅺ63左右两端分别安装在两个支撑轴承座上,支撑轴承座通过螺栓固定于角铁支撑架Ⅱ66上,角铁支撑架Ⅱ66固定于铝块支撑26前侧,中间下模安装板74支撑于下侧的铝块支撑26上,上模摆臂中间76支点处与中间下模安装板74支座处用小轴Ⅳ91连接,小轴Ⅳ91上安装铜套,铜套与上模摆臂中间76支点处轴孔过盈配合,冲孔上、下模通过螺栓与定位销分别固定于上模摆臂中间76和中间下模安装板74一端上,上模摆臂中间76另一端安装一个滚子Ⅰ60;折弯机构29包括右侧凸轮68、右侧下模安装板72、上模摆臂右侧73、L型支撑板70、滚子Ⅱ67;右侧凸轮68固定于轴Ⅺ63上,右侧下模安装板72支撑于铝块支撑26上;上模摆臂右侧73支点处与右侧下模安装板72支座处用小轴Ⅴ92连接,小轴Ⅴ92上安装铜套,铜套与上模摆臂右侧73支点处轴孔过盈配合;右侧下模安装板72有两部分构成,右侧下模安装板72后端由左右两侧连接耳通过螺栓固定于铝块支撑26上,前端由L型支撑板70支撑;L型支撑板70的上端通过螺栓与右侧下模安装板72前端固定,L型支撑板70下端由固定板69通过螺栓固定于铝块支撑26前侧靠近底部位置;折弯上、下模通过螺栓与定位销固定于上模摆臂右侧73和右侧下模安装板72一端上,上模摆臂右侧73另一端安装一个滚子Ⅱ67,挂簧轴86两端固定在固定臂87的轴孔,固定臂87通过螺栓固定于铝块支撑26前侧,上模摆臂中间76、上模摆臂右侧73与挂簧轴86之间各安装一挂簧,保证滚子Ⅰ60与中间凸轮64、滚子Ⅱ67与右侧凸轮68均为线接触;送片装置由振动器27与推片装置构成,振动器27通过螺栓固定在槽钢上,推片装置通过螺栓固定在角铁支撑架Ⅰ65上,角铁支撑架Ⅰ65通过螺栓固定于铝块支撑26前侧;上述右侧凸轮68、中间凸轮64与轴Ⅺ63均通过键连接。Specifically, the device is mainly composed of punching mechanism 24, bending mechanism 29, and film feeding device. The punching mechanism 24 includes the middle cam 64, shaft XI 63, angle iron support frame II 66, aluminum block support 26, middle Lower die mounting plate 74, upper die swing arm middle 76, roller I 60; middle cam 64 is fixed on shaft Ⅺ 63, and the left and right ends of shaft Ⅺ 63 are respectively installed on two supporting bearing seats, and the supporting bearing seats are fixed on the angle iron by bolts On the support frame Ⅱ66, the angle iron support frame Ⅱ66 is fixed on the front side of the aluminum block support 26, the middle lower mold mounting plate 74 is supported on the lower aluminum block support 26, and the middle 76 fulcrum of the upper mold swing arm is connected to the middle lower mold mounting plate The 74 support is connected with the small shaft IV91, and the copper sleeve is installed on the small shaft IV91. The copper sleeve and the shaft hole at the 76 fulcrum in the middle of the swing arm of the upper mold have an interference fit. The middle 76 of the mold swing arm and one end of the middle lower mold mounting plate 74, and the other end of the middle 76 of the upper mold swing arm are equipped with a roller I60; the bending mechanism 29 includes a right cam 68, a right lower mold mounting plate 72, and Arm right side 73, L-shaped support plate 70, roller II 67; right side cam 68 is fixed on shaft Ⅺ 63, right side lower mold mounting plate 72 is supported on aluminum block support 26; upper mold swing arm right side 73 fulcrum and The support of the lower mold mounting plate 72 on the right side is connected with a small shaft V92, and a copper sleeve is installed on the small shaft V92. It consists of two parts, the rear end of the lower mold mounting plate 72 on the right side is fixed on the aluminum block support 26 by the connecting ears on the left and right sides through bolts, and the front end is supported by the L-shaped support plate 70; the upper end of the L-shaped support plate 70 is connected to the right side by bolts. The front end of the lower mold mounting plate 72 is fixed, and the lower end of the L-shaped support plate 70 is fixed on the front side of the aluminum block support 26 near the bottom by the fixing plate 69 through bolts; the bending upper and lower molds are fixed on the right side of the upper mold swing arm through bolts and positioning pins On the side 73 and one end of the lower mold mounting plate 72 on the right side, a roller II 67 is installed on the other end of the upper mold swing arm right side 73, and the two ends of the hanging spring shaft 86 are fixed on the shaft hole of the fixed arm 87, and the fixed arm 87 is fixed on the The aluminum block supports the front side of 26, and a hanging spring is respectively installed between the middle 76 of the swing arm of the upper die, the right side 73 of the swing arm of the upper die and the hanging spring shaft 86 to ensure that the roller I60 and the middle cam 64, and the roller II67 and the right cam 68 are all in line contact; the film feeding device is composed of a vibrator 27 and a film pushing device, the vibrator 27 is fixed on the channel steel by bolts, the film pushing device is fixed on the angle iron support frame I65 by bolts, and the angle iron support frame I65 passes The bolt is fixed on the front side of the aluminum block support 26; the above-mentioned right side cam 68, the middle cam 64 and the shaft Ⅺ 63 are all connected by keys.

进一步,所述的一种用于加工提花综丝综眼与右侧综耳的装置,其上模摆臂中间76为一燕式摆臂,其中两臂长短不等,长臂为直臂用于安装上模,短臂为一弧形臂用于安装滚子Ⅰ60,长臂与短臂之间通过圆弧过渡,短臂设计为弧形臂在于避开与中间凸轮64的干涉,上模摆臂中间76俯视图近似“Z”字型。Further, in the device for processing jacquard heddle eyes and right heald ears, the middle 76 of the swing arm of the upper mold is a swallow-type swing arm, wherein the lengths of the two arms are different, and the long arm is used for straight arms. For the installation of the upper die, the short arm is an arc-shaped arm for installing the roller I60. The transition between the long arm and the short arm is through a circular arc. The short arm is designed as an arc-shaped arm to avoid interference with the middle cam 64. The upper die The top view of the middle 76 of the swing arm approximates a "Z" shape.

进一步,所述的一种用于加工提花综丝综眼与右侧综耳的装置,其上模摆臂右侧73为一燕式摆臂,其中两臂长短不等,长臂为直臂用于安装上模,短臂为一弧形臂用于安装滚子Ⅱ67,长臂与短臂之间通过圆弧过渡,短臂设计为弧形臂在于避开与右侧凸轮68的干涉,通过右侧凸轮68推动滚子Ⅱ67实现开模与合模。Further, in the device for processing jacquard heddle eyes and right heald ears, the right side 73 of the swing arm of the upper mold is a swallow-type swing arm, wherein the lengths of the two arms are different, and the long arm is a straight arm. It is used to install the upper mold. The short arm is an arc arm for installing roller II67. The transition between the long arm and the short arm is through a circular arc. The short arm is designed as an arc arm to avoid interference with the right cam 68. The roller II 67 is pushed by the right side cam 68 to realize mold opening and mold closing.

进一步,所述的一种用于加工提花综丝综眼与右侧综耳的装置,其送片装置由振动器27和推片装置组成,振动器27上端是一圆盘与一滑道相切而成,工作时将要镶的带孔金属片放在振动器27的圆盘上,金属片沿其滑道移动到滑道端部的推片装置滑道中的小槽,推片装置推动金属片到冲孔下模,通过上模合模完成镶片。Further, the device for processing jacquard heddle eyes and right side heald lugs, its sheet feeding device is composed of a vibrator 27 and a sheet pushing device, the upper end of the vibrator 27 is a disc connected with a slideway. It is cut, and the metal sheet with holes to be inlaid is placed on the disc of the vibrator 27 during work, and the metal sheet moves along its slideway to the small groove in the slideway of the pusher device at the end of the slideway, and the pusher device pushes the metal sheet Go to the lower die for punching, and close the upper die to complete the insert.

进一步,所述的一种用于加工提花综丝综眼与右侧综耳的装置,其中间凸轮64为一盘形凸轮,为简化设计且不影响使用功能,将凸轮低点处距离圆心30mm处切平,其高点圆弧半径为93.2mm,基圆半径为78mm,切平处距圆心距离为30mm,次高点圆弧半径为90mm,滚子Ⅰ60从低点切平处-低点-高点这一过程为一次推程运动,推程运动角为90°;滚子Ⅰ60从高点-低点这一过程为一次回程运动,回程运动角为90°;滚子Ⅰ60从低点-次高点这一过程为二次推程运动,推程运动角为90°;滚子Ⅰ60从次高点-低点-低点切平处这一过程为二次回程运动,回程运动角为90°,其中低点切平处、低点、高点、次高点之间通过圆弧平滑过渡,凸轮一侧有一厚度10mm的凸台。Further, in the device for processing jacquard heddle eyes and right heald lugs, the middle cam 64 is a disc-shaped cam. In order to simplify the design and not affect the use function, the lowest point of the cam is 30mm away from the center of the circle. Cut flat at the top point, the arc radius of the high point is 93.2mm, the base circle radius is 78mm, the distance between the flat point and the center of the circle is 30mm, the arc radius of the second high point is 90mm, and the roller I60 cuts flat from the low point to the low point - The process of the high point is a push motion, and the push motion angle is 90°; the process of the roller I60 from the high point to the low point is a return motion, and the return motion angle is 90°; the roller I60 moves from the low point -The process of the secondary high point is a secondary push movement, and the thrust movement angle is 90°; the process of the roller I60 from the secondary high point-low point-low point is a secondary return movement, and the return movement angle It is 90°, in which the low point cuts flat, the low point, the high point, and the second high point are smoothly transitioned through a circular arc, and there is a boss with a thickness of 10mm on one side of the cam.

进一步,所述的一种用于加工提花综丝综眼与右侧综耳的装置,其右侧凸轮68为一盘形凸轮,为简化设计且不影响使用功能,将凸轮低点处距圆心30mm处切平,其高点圆弧半径为90mm,基圆半径为78mm,切平处距圆心距离为30mm,滚子Ⅱ67从低点切平处-低点-高点这一过程为推程运动,推程运动角为90°;滚子Ⅱ67从高点-高点这一过程为远休止,远休止角为180°;滚子Ⅱ67从高点-低点-低点切平处这一过程为回程运动,回程运动角为90°,其中低点切平处、低点、高点之间通过圆弧平滑过渡,凸轮一侧有一厚度10mm的凸台。Further, in the device for processing jacquard heddle eyes and right heald lugs, the right cam 68 is a disc-shaped cam. Cut flat at 30mm, the arc radius of the high point is 90mm, the radius of the base circle is 78mm, the distance between the flat cut and the center of the circle is 30mm, and the process of roller Ⅱ67 from the low point cut flat - low point - high point is the push stroke The movement angle of push stroke is 90°; the process of roller II67 from high point to high point is far rest, and the angle of far rest is 180°; roller II67 is cut from high point to low point to low point. The process is a return movement, and the return movement angle is 90°, in which the low point, the low point, and the high point are smoothly transitioned through a circular arc, and there is a boss with a thickness of 10mm on one side of the cam.

有益效果Beneficial effect

一种用于加工提花综丝综眼与右侧综耳的装置具有以下优点:A device for processing jacquard heddle eyes and right heald ears has the following advantages:

1.该装置通过中间凸轮64与右侧凸轮68的轮廓曲线实现滚子Ⅰ60推动上模摆臂中间76和滚子Ⅱ67推动上模摆臂右侧73动作,从而带动上模合模与开模,机构简单、动作连贯、稳定;1. The device realizes the action of roller I60 pushing the middle 76 of the swing arm of the upper die and roller II67 pushing the right side 73 of the swing arm of the upper die through the contour curves of the middle cam 64 and the right cam 68, thereby driving the upper die to close and open the die , the mechanism is simple, the action is coherent and stable;

2.该装置的镶片与冲孔配合进行,加工工艺简单方便。2. The inserts of the device are matched with the punching, and the processing technology is simple and convenient.

附图说明Description of drawings

图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明的冲孔机构结构示意图。Fig. 2 is a structural schematic diagram of the punching mechanism of the present invention.

图3为本发明的折弯机构结构示意图。Fig. 3 is a structural schematic diagram of the bending mechanism of the present invention.

图4为本发明的上模摆臂中间结构示意图。Fig. 4 is a schematic diagram of the intermediate structure of the upper mold swing arm of the present invention.

图5为本发明的上模摆臂右侧结构示意图。Fig. 5 is a schematic diagram of the structure on the right side of the swing arm of the upper mold of the present invention.

图6为本发明的凸轮中间结构示意图。Fig. 6 is a schematic diagram of the intermediate structure of the cam of the present invention.

图7为本发明的凸轮右侧结构示意图。Fig. 7 is a schematic diagram of the structure of the right side of the cam of the present invention.

具体实施方式detailed description

下面结合附图,详细说明本发明的具体实施方式。The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1-5所示,为本发明的一种用于加工提花综丝综眼与右侧综耳的装置部分结构示意图。振动器27通过螺栓固定于槽钢上。右侧下模安装板72前端由螺栓固定于L型支撑板70上端,后端两侧的连接耳通过螺栓连接固定于铝块支撑26上表面,L型支撑板70的另一端由固定板69通过螺栓固定于铝块支撑26下侧。上模摆臂右侧73在支点处与右侧下模安装板72在支座处通过小轴Ⅴ92连接,小轴Ⅴ92上安装铜套,铜套与上模摆臂右侧73支点处轴孔过盈配合。折弯模具的上下模分别通过螺栓与定位销固定于上模摆臂右侧73的直臂和右侧下模安装板72上,上模摆臂右侧73弧形臂末端安装一滚子Ⅱ67,滚子Ⅱ67与右侧凸轮68线接触,右侧凸轮68固定于轴Ⅺ63。推片装置通过螺栓固定于角铁支撑架Ⅰ65上,角铁支撑架Ⅰ65通过螺栓固定于铝块支撑26中间位置。中间下模安装板74在支点处支撑于底部的铝块支撑26。上模摆臂中间76在支点处与中间下模安装板74支座处通过小轴Ⅳ91连接,小轴Ⅳ91上安装铜套,铜套与上模摆臂中间76支点处轴孔过盈配合。冲孔模具的上下模分别通过螺栓与定位销固定于上模摆臂中间76的直臂和中间下模安装板74上,上模摆臂中间76弧形臂末端安装一滚子Ⅰ60,滚子Ⅰ60与中间凸轮64线接触,中间凸轮64固定于凸轮轴Ⅺ63。挂簧轴86两端由固定臂87通过螺栓固定在铝块支撑26前侧,上模摆臂右侧73、上模摆臂中间76与挂簧轴86之间各安装一个挂簧,用以保证滚子Ⅱ67与右侧凸轮68、滚子Ⅰ60与中间凸轮64均为线接触。上述凸轮与轴均通过键连接。As shown in Fig. 1-5, it is a partial structure diagram of a device for processing jacquard heald eyes and right heald ear according to the present invention. Vibrator 27 is fixed on the channel steel by bolts. The front end of the right lower mold mounting plate 72 is fixed to the upper end of the L-shaped support plate 70 by bolts, the connecting ears on both sides of the rear end are fixed to the upper surface of the aluminum block support 26 by bolts, and the other end of the L-shaped support plate 70 is fixed by the fixing plate 69 It is fixed on the lower side of the aluminum block support 26 by bolts. The right side 73 of the swing arm of the upper die is connected with the mounting plate 72 of the lower die on the right side at the fulcrum through the small shaft V92, and a copper sleeve is installed on the small shaft V92, and the copper sleeve is connected with the shaft hole at the fulcrum point 73 on the right side of the swing arm of the upper die interference fit. The upper and lower dies of the bending die are respectively fixed on the straight arm 73 on the right side of the swing arm of the upper die and the mounting plate 72 of the lower die on the right side by bolts and positioning pins, and a roller II 67 is installed at the end of the arc-shaped arm 73 on the right side of the swing arm of the upper die , the roller II 67 is in line contact with the right cam 68, and the right cam 68 is fixed on the shaft XI 63. The pusher device is fixed on the angle iron support frame I65 by bolts, and the angle iron support frame I65 is fixed on the middle position of the aluminum block support 26 by bolts. The middle lower mold mounting plate 74 is supported on the aluminum block support 26 at the bottom at the fulcrum. The middle 76 of the swing arm of the upper mold is connected with the mounting plate 74 of the middle lower mold at the fulcrum by a small shaft IV 91, and a copper sleeve is installed on the small shaft IV 91, and the copper sleeve and the middle 76 fulcrums of the swing arm of the upper mold are in an interference fit. The upper and lower dies of the punching die are respectively fixed on the straight arm in the middle 76 of the swing arm of the upper die and the mounting plate 74 of the lower die in the middle by bolts and positioning pins. A roller I60 is installed at the end of the arc-shaped arm in the middle 76 of the swing arm of the upper die. I60 is in line contact with the intermediate cam 64, and the intermediate cam 64 is fixed on the camshaft IX63. The two ends of the hanging spring shaft 86 are fixed on the front side of the aluminum block support 26 by the fixed arm 87 through bolts, and a hanging spring is respectively installed between the right side 73 of the swing arm of the upper die, the middle 76 of the swing arm of the upper die and the hanging spring shaft 86, in order to Ensure that roller II 67 is in line contact with right side cam 68, roller I 60 and middle cam 64. Above-mentioned cam and shaft are all connected by key.

工作时将待加工的综丝放在下模模中,通过凸轮轴Ⅺ63转动带动具有特定轮廓的中间凸轮64和右侧凸轮68转动,中间凸轮64推动上模摆臂中间76弧形臂上的滚子Ⅰ60运动,从而带动上模摆臂中间76和冲孔上模先冲孔,然后张开,再镶片,最后张开一系列动作。冲孔的同时振动器27将金属片由滑道送到推片装置,待冲孔后由推片装置将金属片送到冲孔下模完成镶片。右侧凸轮68转动时推动上模摆臂右侧73弧形臂上的滚子Ⅱ67运动,从而带动上模摆臂右侧73及折弯模具合模与开模动作。最后通过柳叶形拨片75将加工好的综丝从模具上拨掉,落入外齿板齿中。When working, put the heddle to be processed in the lower mold, and the middle cam 64 and the right side cam 68 with a specific profile are driven by the rotation of the camshaft Ⅺ63, and the middle cam 64 pushes the roller on the arc arm 76 in the middle of the swing arm of the upper mold. The movement of sub I 60 drives the middle 76 of the swing arm of the upper die and the punching upper die to punch holes first, then open, then insert, and finally open a series of actions. While punching, the vibrator 27 sends the metal sheet to the sheet pushing device by the slideway, and after punching, the sheet pushing device sends the sheet metal to the punching lower die to complete the insert. When the right side cam 68 rotates, the roller II 67 on the right side of the patrix swing arm 73 is promoted to move, thereby driving the right side of the patrix swing arm 73 and the bending mold clamping and mold opening actions. Finally, the processed heddle is pulled off from the mold by the willow-shaped plectrum 75, and falls into the outer tooth plate teeth.

Claims (6)

1.一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,该装置包括冲孔机构(24)、折弯机构(29)、送片装置;1. A device for processing jacquard heddle eyes and right side heddle ears, characterized in that the device comprises a punching mechanism (24), a bending mechanism (29), and a sheet feeding device; 其中冲孔机构(24)包括中间凸轮(64)、轴Ⅺ(63)、角铁支撑架Ⅱ(66)、铝块支撑(26)、中间下模安装板(74)、上模摆臂中间(76)、滚子Ⅰ(60);中间凸轮(64)固定于轴Ⅺ(63)上,轴Ⅺ(63)左右两端分别安装在两个支撑轴承座上,支撑轴承座通过螺栓固定于角铁支撑架Ⅱ(66)上,角铁支撑架Ⅱ(66)固定于铝块支撑(26)前侧,中间下模安装板(74)支撑于下侧的铝块支撑(26)上,上模摆臂中间(76)支点处与中间下模安装板(74)支座处用小轴Ⅳ(91)连接,小轴Ⅳ(91)上安装铜套,铜套与上模摆臂中间(76)支点处轴孔过盈配合,冲孔上、下模通过螺栓与定位销分别固定于上模摆臂中间(76)和中间下模安装板(74)一端上,上模摆臂中间(76)另一端安装一个滚子Ⅰ(60);折弯机构(29)包括右侧凸轮(68)、右侧下模安装板(72)、上模摆臂右侧(73)、L型支撑板(70)、滚子Ⅱ(67);右侧凸轮(68)固定于轴Ⅺ(63)上,右侧下模安装板(72)支撑于铝块支撑(26)上;上模摆臂右侧(73)支点处与右侧下模安装板(72)支座处用小轴Ⅴ(92)连接,小轴Ⅴ(92)上安装铜套,铜套与上模摆臂右侧(73)支点处轴孔过盈配合;右侧下模安装板(72)有两部分构成,右侧下模安装板(72)后端由左右两侧连接耳通过螺栓固定于铝块支撑(26)上,前端由L型支撑板(70)支撑;L型支撑板(70)的上端通过螺栓与右侧下模安装板(72)前端固定,L型支撑板(70)下端由固定板(69)通过螺栓固定于铝块支撑(26)前侧靠近底部位置;折弯上、下模通过螺栓与定位销固定于上模摆臂右侧(73)和右侧下模安装板(72)一端上,上模摆臂右侧(73)另一端安装一个滚子Ⅱ(67),挂簧轴(86)两端固定在固定臂(87)的轴孔,固定臂(87)通过螺栓固定于铝块支撑(26)前侧,上模摆臂中间(76)、上模摆臂右侧(73)与挂簧轴(86)之间各安装一挂簧,保证滚子Ⅰ(60)与中间凸轮(64)、滚子Ⅱ(67)与右侧凸轮(68)均为线接触;送片装置由振动器(27)与推片装置构成,振动器(27)通过螺栓固定在槽钢上,推片装置通过螺栓固定在角铁支撑架Ⅰ(65)上,角铁支撑架Ⅰ(65)通过螺栓固定于铝块支撑(26)前侧;上述右侧凸轮(68)、中间凸轮(64)与轴Ⅺ(63)均通过键连接。Among them, the punching mechanism (24) includes the middle cam (64), shaft Ⅺ (63), angle iron support frame II (66), aluminum block support (26), middle lower die mounting plate (74), upper die swing arm middle (76), roller I (60); the middle cam (64) is fixed on the shaft Ⅺ (63), and the left and right ends of the shaft Ⅺ (63) are respectively installed on two supporting bearing seats, and the supporting bearing seats are fixed on the On the angle iron support frame II (66), the angle iron support frame II (66) is fixed on the front side of the aluminum block support (26), and the middle lower mold mounting plate (74) is supported on the aluminum block support (26) on the lower side, The fulcrum in the middle (76) of the swing arm of the upper mold is connected with the support of the mounting plate (74) of the middle lower mold with a small shaft IV (91), and a copper sleeve is installed on the small shaft IV (91), and the copper sleeve is in the middle of the swing arm of the upper mold. (76) The shaft hole at the fulcrum has an interference fit, and the punching upper and lower dies are respectively fixed on the middle of the upper die swing arm (76) and one end of the middle lower die mounting plate (74) through bolts and positioning pins, and the middle of the upper die swing arm (76) A roller I (60) is installed at the other end; the bending mechanism (29) includes the right cam (68), the right lower mold mounting plate (72), the right side of the upper mold swing arm (73), L-shaped The support plate (70), roller II (67); the right cam (68) is fixed on the shaft Ⅺ (63), the right lower mold mounting plate (72) is supported on the aluminum block support (26); the upper mold swings The fulcrum on the right side of the arm (73) is connected with the support of the lower mold mounting plate (72) on the right side with a small shaft V (92), and a copper sleeve is installed on the small shaft V (92), and the copper sleeve is connected to the right side of the swing arm of the upper mold. (73) The shaft hole interference fit at the fulcrum; the right lower mold mounting plate (72) has two parts, and the right lower mold mounting plate (72) rear end is fixed to the aluminum block support by bolts on the left and right sides connecting ears ( 26), the front end is supported by the L-shaped support plate (70); the upper end of the L-shaped support plate (70) is fixed to the front end of the right lower mold mounting plate (72) by bolts, and the lower end of the L-shaped support plate (70) is fixed by the fixed plate (69) is fixed on the front side of the aluminum block support (26) near the bottom by bolts; the bending upper and lower molds are fixed on the right side of the upper mold swing arm (73) and the right lower mold mounting plate (72) by bolts and positioning pins ) on one end, a roller II (67) is installed on the other end of the right side (73) of the swing arm of the upper mold, and the two ends of the hanging spring shaft (86) are fixed in the shaft hole of the fixed arm (87), and the fixed arm (87) is passed through the bolt Fixed on the front side of the aluminum block support (26), a hanging spring is respectively installed between the middle of the swing arm of the upper mold (76), the right side of the swing arm of the upper mold (73) and the hanging spring shaft (86), to ensure that the roller I (60 ) and the middle cam (64), roller II (67) and the right cam (68) are all in line contact; the film feeding device is composed of a vibrator (27) and a film pushing device, and the vibrator (27) is fixed on the On the channel steel, the push piece device is fixed on the angle iron support frame I (65) by bolts, and the angle iron support frame I (65) is fixed on the front side of the aluminum block support (26) by bolts; the above-mentioned right cam (68), Intermediate cam (64) and shaft Ⅺ (63) are all connected by key. 2.根据权利要求1所述的一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,上模摆臂中间(76)为一燕式摆臂,其中两臂长短不等,长臂为直臂用于安装上模,短臂为一弧形臂用于安装滚子Ⅰ(60),长臂与短臂之间通过圆弧过渡,短臂设计为弧形臂在于避开与中间凸轮(64)的干涉。2. A device for processing jacquard heddle eyelets and right side heald ears according to claim 1, characterized in that, the middle (76) of the swing arm of the upper die is a swallow-type swing arm, wherein the length of the two arms is Not equal, the long arm is a straight arm for installing the upper die, the short arm is an arc arm for installing the roller Ⅰ (60), the transition between the long arm and the short arm is through a circular arc, and the short arm is designed as an arc arm It is to avoid interference with the intermediate cam (64). 3.根据权利要求1所述的一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,上模摆臂右侧(73)为一燕式摆臂,其中两臂长短不等,长臂为直臂用于安装上模,短臂为一弧形臂用于安装滚子Ⅱ(67),长臂与短臂之间通过圆弧过渡,短臂设计为弧形臂在于避开与右侧凸轮(68)的干涉,通过右侧凸轮(68)推动滚子Ⅱ(67)实现开模与合模。3. A kind of device for processing jacquard heald heald eyes and right side heald ear according to claim 1, it is characterized in that, the right side (73) of upper mold swing arm is a swallow type swing arm, wherein two arms The length is different, the long arm is a straight arm for installing the upper die, the short arm is an arc arm for installing the roller II (67), the transition between the long arm and the short arm is through a circular arc, and the short arm is designed as an arc The arm is to avoid the interference with the right side cam (68), and the roller II (67) is pushed by the right side cam (68) to realize mold opening and mold closing. 4.根据权利要求1所述的一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,送片装置由振动器(27)和推片装置组成,振动器(27)上端是一圆盘与一滑道相切而成,工作时将要镶的带孔金属片放在振动器(27)的圆盘上,金属片沿其滑道移动到滑道端部的推片装置滑道中的小槽,推片装置推动金属片到冲孔下模,通过上模合模完成镶片。4. A kind of device for processing jacquard heald heald eyes and right side heddle ear according to claim 1, it is characterized in that, sheet feeding device is made up of vibrator (27) and sheet pushing device, and vibrator (27) ) upper end is formed by a disk and a slideway tangent, the metal sheet with holes to be inlaid is placed on the disk of the vibrator (27) during work, and the metal sheet moves to the push piece at the end of the slideway along its slideway Install the small groove in the slideway, push the metal sheet to the punching lower die by the pusher device, and complete the insert by closing the upper die. 5.根据权利要求1所述的一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,中间凸轮(64)为一盘形凸轮,将凸轮低点处距离圆心30mm处切平,其高点圆弧半径为93.2mm,基圆半径为78mm,切平处距圆心距离为30mm,次高点圆弧半径为90mm,滚子Ⅰ(60)从低点切平处-低点-高点这一过程为一次推程运动,推程运动角为90°;滚子Ⅰ(60)从高点-低点这一过程为一次回程运动,回程运动角为90°;滚子Ⅰ(60)从低点-次高点这一过程为二次推程运动,推程运动角为90°;滚子Ⅰ(60)从次高点-低点-低点切平处这一过程为二次回程运动,回程运动角为90°,其中低点切平处、低点、高点、次高点之间通过圆弧平滑过渡,凸轮一侧有一厚度10mm的凸台。5. A device for processing jacquard heddle eyelets and right side heald ears according to claim 1, characterized in that the middle cam (64) is a disc-shaped cam, and the low point of the cam is 30 mm from the center of circle. The radius of the arc at the high point is 93.2mm, the radius of the base circle is 78mm, the distance from the center of the circle is 30mm, and the arc radius of the second highest point is 90mm. -The process of low point-high point is a push movement, and the push movement angle is 90°; the process of roller I (60) from high point to low point is a return movement, and the return movement angle is 90°; The process from the low point to the second high point of the roller I (60) is a secondary thrust movement, and the angle of the thrust movement is 90°; This process is a secondary return movement, and the return movement angle is 90°. Among them, the low point, the low point, the high point, and the second high point are smoothly transitioned through circular arcs, and there is a boss with a thickness of 10mm on one side of the cam. 6.根据权利要求1所述的一种用于加工提花综丝综眼与右侧综耳的装置,其特征在于,右侧凸轮(68)为一盘形凸轮,将凸轮低点处距圆心30mm处切平,其高点圆弧半径为90mm,基圆半径为78mm,切平处距圆心距离为30mm,滚子Ⅱ(67)从低点切平处-低点-高点这一过程为推程运动,推程运动角为90°;滚子Ⅱ(67)从高点-高点这一过程为远休止,远休止角为180°;滚子Ⅱ(67)从高点-低点-低点切平处这一过程为回程运动,回程运动角为90°,其中低点切平处、低点、高点之间通过圆弧平滑过渡,凸轮一侧有一厚度10mm的凸台。6. A kind of device for processing jacquard heald heald eyes and right side heddle ear according to claim 1, it is characterized in that, the right side cam (68) is a disk-shaped cam, and the cam low point is separated from the center of circle Cut flat at 30mm, the arc radius of the high point is 90mm, the radius of the base circle is 78mm, the distance between the flat cut and the center of the circle is 30mm, and the roller II (67) cuts flat from the low point-low point-high point It is a thrust movement, and the thrust movement angle is 90°; the process of roller II (67) from high point to high point is far rest, and the far rest angle is 180°; roller II (67) is from high point to low point. The process of point-low point tangent is a return movement, and the return movement angle is 90°, in which the low point tangent, low point, and high point are smoothly transitioned through a circular arc, and there is a boss with a thickness of 10mm on one side of the cam .
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