CN106621980A - Vacuum mechanical and automatic mixing equipment - Google Patents
Vacuum mechanical and automatic mixing equipment Download PDFInfo
- Publication number
- CN106621980A CN106621980A CN201710023316.6A CN201710023316A CN106621980A CN 106621980 A CN106621980 A CN 106621980A CN 201710023316 A CN201710023316 A CN 201710023316A CN 106621980 A CN106621980 A CN 106621980A
- Authority
- CN
- China
- Prior art keywords
- control system
- mixer
- vacuum
- interface
- flow control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/70—Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
Abstract
The invention discloses vacuum mechanical and automatic mixing equipment which comprises an initial gas removing system, a flow control system, a vacuum mixing system and a PLC control system. The vacuum mechanical automatic mixing equipment can achieve initial gas removal treatment through the initial gas removing system, also can achieve accurate injection and quantitative mixing through the flow control system, and also can perform mechanical automatic mixing in a vacuum environment. After being mixed, materials are directly injected into a mould through a mould receiving opening; thus, the automation degree and the mixing efficiency are improved, the labor cost is reduced, the material loss is reduced, and the raw material cost is reduced.
Description
Technical field
The invention belongs to material manufacture forming field, and in particular to vacuum machine automatization mixing apparatus.
Background technology
Material is prepared during molding, generally requires by a certain percentage to mix two or more raw material again for making
With, artificial or simple mixer mixing is usually in mixed process, make to contain a large amount of bubbles in the complete material of mixing, it is impossible to directly
Use, and whole set-up procedure automaticity is low.
The content of the invention
For the problems referred to above, the present invention provides a kind of vacuum machine automatization mixing apparatus, and the equipment adopts vacuum machine
Automatization's hybrid technology, improve production efficiency reduces artificial and material cost.
Technical scheme：
Vacuum machine automatization mixing apparatus, including first off gas system, flow control system, vacuum hybrid system and PLC
Control system；Just off gas system is connected by flow control system with vacuum hybrid system, vacuum hybrid system discharging opening and
Mould interface is connected, and the material for conveniently mixing directly is used.
Just off gas system includes the first vacuum pump, material box and material box intake valve, and material box is provided with charging aperture, discharging
Mouth, intake valve interface and vacuum pump interface；Material box discharging opening is connected with mixer charging aperture, and junction is respectively provided with flow control
System processed, the first vacuum pump and material box by the one-to-one connection of interface or using T-shaped threeway or using other connected modes with
Multiple material boxes connect simultaneously.
Flow control system is divided into material flow control system and mixture flow amount control system according to position and effect, its
Structure is identical, by effusion meter and solenoid valve block into.Material flow control system is located at material box and mixer junction, realizes
To raw material injection rate precise control with quantitatively mix；Mixture flow amount control system be located at mixer discharging opening and mould interface it
Between, realize that the materials'use amount to mixing carries out precise control.
Vacuum hybrid system includes the second vacuum pump, mixer intake valve, mechanical agitator and mixer, and mixer is provided with
Charging aperture, bucket-shaped discharging opening and two other interface；Second vacuum pump is connected with an interface of mixer, mixer air inlet
Valve is connected with another interface of mixer；Mixer lower section is bucket-shaped discharging opening, and mixer discharging opening connects with mould interface
Connect, junction arranges mixture flow amount control system；Mechanical agitator is placed in inside mixer.
The external PLC control system of flow control system, mechanical agitator, PLC control system control electromagnetic valve opening and
Close down, realize mixer charging with discharging control；The running parameter and state of PLC control system real-time control machinery agitator,
Realize automatization's mixed process.
Vacuum machine automatization mixing apparatus can be used for the mixing of the different materials such as resin glue.According to needing mixed raw material kind
Class and concrete condition, material box can arrange two or more, and corresponding material flow control system is also required to increase, with
As a example by resin glue mixing, again for using after needing by a certain percentage to be sufficiently mixed two kinds of raw material resins and firming agent, because
This needs two material boxes and two material flow control systems.
Flow control system, mechanical agitator and PLC control system can be connected using data wire, it would however also be possible to employ wirelessly be connected
Connect.
The vacuum machine automatization mixing apparatus that the present invention is provided have the advantages that：First degasification system in the equipment
System, can effectively remove in most of raw material or inject the gas introduced during raw material, realize precise control raw material
The injection rate of injection mixer；Vacuum hybrid system keeps vacuum state in mixer, both can avoid introducing gas in mixed process
Body, can further remove residual gas in raw material again, it is ensured that without residual gas in mixed material, greatly improve mixing
Efficiency；Mixer discharging opening is connected with mould interface, facilitates compound directly to use, improve production efficiency；Mixer discharging opening
Place is provided with mixture flow amount control system, is accurately controlled compound injection rate, saves material, reduces cost.
Description of the drawings
The structural representation of Tu1Shi vacuum machines automatization mixing apparatus.
In figure：1 first vacuum pump；2 raw material A hopper charging apertures；3 raw material A hopper intake valves；
4 raw material A hoppers；5 raw material B hopper charging apertures；6 raw material B hopper intake valves；7 raw material B hoppers；
8 raw material A flow control systems；9 raw material B flow control systems；10 second vacuum pumps；
11 mixer intake valves；12 mechanical agitation systems；13 mixers；14 mixture flow amount control systems；
15 mould interfaces.
Specific embodiment
Below in conjunction with technical scheme and accompanying drawing, the narration present invention in detail is former with firming agent for the resin raw material A of resin glue
The specific embodiment of material B automatizatioies mixing, it should be understood that these embodiments are merely to illustrate the present invention rather than limit this
Bright scope, after the present invention has been read, modification of the those skilled in the art to the various equivalent form of values of the present invention falls within
The application depends on the scope of claim restriction.
As shown in figure 1, vacuum machine automatization mixing apparatus, including the mixing of first off gas system, flow control system, vacuum
System and PLC control system；Just off gas system is connected by flow control system with vacuum hybrid system, vacuum hybrid system
Discharging opening is connected with mould interface, and the resin glue for conveniently mixing directly is used.
Just off gas system is divided into raw material A just off gas system and the first off gas systems of raw material B, and the two structure and function phase are same；It is former
Just off gas system includes the first vacuum pump 1, raw material A hopper charging aperture 2, raw material A hopper intake valve and raw material A hopper 4 to material A；It is former
Material A hoppers 4 are provided with charging aperture, discharging opening, intake valve interface and vacuum pump interface；Raw material A hopper 4 and raw material A hopper charging aperture 2
It is joined directly together, sealing valve is separately provided with herein, the discharging opening of raw material A hopper 2 is connected with the charging aperture of mixer 13, and junction is provided with
Raw material A flow control system 8, the first vacuum pump 1 is connected with the interface of raw material A hopper 4.The discharge outlet of raw material A hopper 4 is kept in pass
Closed state, raw material A is rendered to after raw material A hopper 4 by raw material A hopper charging aperture 2, closes raw material A hopper charging aperture 2, so
Afterwards, the first vacuum pump 1 is opened, it is first except airway dysfunction before realizing mixing raw material A.
Flow control system is divided into raw material A flow control system 8, raw material B flow control systems 9 and compound flow-control
System 14, three's structure is identical, by effusion meter and solenoid valve block into.Raw material A flow control system 8 be located at raw material A hopper 4 with
The junction of mixer 13, realize to raw material A injection rate precise control with quantitatively mix；Raw material B flow control systems 9 are located at raw material
B hoppers 7 and the junction of mixer 13, realize to raw material B injection rates precise control with quantitatively mix；Mixture flow amount control system
14 are located between the discharging opening of mixer 13 and mould interface 15, realize that the resin glue usage amount to mixing carries out precise control.
Vacuum hybrid system includes the second vacuum pump 10, mixer intake valve 11, mechanical agitator 12 and mixer 13, mixes
Hopper is provided with charging aperture, bucket-shaped discharging opening and two interfaces；Second vacuum pump 10 is connected with an interface of mixer 13, mixes
Hopper intake valve 11 is connected with another interface of mixer 13；The lower section of mixer 13 is bucket-shaped discharging opening, and mixer discharges
Mouth is connected with mould interface 15, and junction arranges mixture flow amount control system 15；Mechanical agitator 12 is placed in inside mixer.
When just degassing processing is carried out to raw material A and raw material B, mixer intake valve 11 and the discharging opening of mixer 13 should be simultaneously closed off, be opened
Dynamic second vacuum pump 10 is cleared by air in mixer 13.After injection raw material A and raw material B, start mechanical agitator 12, to raw material
A and raw material B carries out abundant mechanical mixture, and mechanical agitator 12 is connected with PLC control system, and its running parameter can be by PLC controls
System is controlled.During discharging, the second vacuum pump 10 quits work, and keeps the open mode of mixer intake valve 11, can be according to concrete need
Precise control is carried out by 14 pairs of resin glue usage amounts for mixing of mixture flow amount control system.
Effusion meter, electromagnetic valve and the external PLC control system of mechanical agitator 12, PLC program control electromagnetic valve opening and
Close down, realize the charging of mixer 13 with discharging control；The running parameter and state of PLC program real-time control machinery agitator 12,
Realize automatization's mixed process.
Specifically, just the degasification time of off gas system depending on resin glue amount, can also arrange true at the first vacuum pump 1
Reciprocal of duty cycle table is detected.
Specifically, if simple mixing resin glue and ratio it is controllable in the case of, can be directly injected into without pre- off gas system
Mixer 13, carries out the automatic mixed processing of vacuum machine.
Specifically, flow control system is connected with PLC control system, can be connected using data wire, it would however also be possible to employ
Wireless connection.
Specifically, when raw material A injects mixer 13 with raw material B, need to respectively open raw material A hopper intake valve 3 and expect with raw material B
Case intake valve 6, it is ensured that resin glue smoothly enters mixer 13.
Specifically, if the control system of mechanical agitator 12 is difficult integrated with PLC control system, can to carry using it control
Device.
Specifically, if the resin glue mobility for mixing is poor, air pump can be connected in mixer intake valve 11, to mixer
13 spaces injection gas carries out supercharging assisted resin glue and smoothly flows into mould.
Claims (8)
1. a kind of vacuum machine automatization mixing apparatus, it is characterised in that the vacuum machine automatization mixing apparatus include just removing
Gas system, flow control system, vacuum hybrid system and PLC control system；Just off gas system by flow control system with it is true
Empty hybrid system is connected, and vacuum hybrid system discharging opening is connected with mould interface, and the material for conveniently mixing directly is used；
Just off gas system includes the first vacuum pump, material box and material box intake valve, and material box is provided with charging aperture, discharging opening, enters
Air valve interface and vacuum pump interface；Material box discharging opening is connected with mixer charging aperture, and junction is respectively provided with flow-control system
System, the first vacuum pump and material box by interface it is one-to-one connect or using T-shaped threeway or using other connected modes with it is multiple
Material box connects simultaneously；
Flow control system is divided into material flow control system and mixture flow amount control system, its structure according to position and effect
It is identical, by effusion meter and solenoid valve block into；Material flow control system is located at material box and mixer junction, realizes to original
Expect injection rate precise control and quantitatively mix；Mixture flow amount control system is located between mixer discharging opening and mould interface,
Realize that the materials'use amount to mixing carries out precise control；
Vacuum hybrid system includes the second vacuum pump, mixer intake valve, mechanical agitator and mixer, and mixer is provided with charging
Mouth, bucket-shaped discharging opening and two other interface；Second vacuum pump is connected with an interface of mixer, mixer intake valve with
Another interface connection of mixer；Mixer lower section is bucket-shaped discharging opening, and mixer discharging opening is connected with mould interface, even
Meet place and mixture flow amount control system is set；Mechanical agitator is placed in inside mixer；
The external PLC control system of flow control system, mechanical agitator, PLC control system controls the opening of electromagnetic valve and closes down,
Realize mixer charging with discharging control；The running parameter and state of PLC control system real-time control machinery agitator, realizes certainly
Dynamicization mixed process.
2. vacuum machine automatization according to claim 1 mixing apparatus, it is characterised in that vacuum machine automatization mixes
Equipment is used for the mixing between resin glue.
3. vacuum machine automatization according to claim 1 and 2 mixing apparatus, it is characterised in that according to former material to be mixed
Material species and concrete condition, material box arranges two or more, and corresponding material flow control system is also corresponded to and increased.
4. vacuum machine automatization according to claim 1 and 2 mixing apparatus, it is characterised in that flow control system, machine
Tool agitator is connected or using wireless connection with PLC control system using data wire.
5. vacuum machine automatization according to claim 3 mixing apparatus, it is characterised in that flow control system, machinery
Agitator is connected or using wireless connection with PLC control system using data wire.
6. vacuum machine automatization mixing apparatus according to claim 1,2 or 5, it is characterised in that described mixer
Intake valve connects air pump.
7. vacuum machine automatization according to claim 3 mixing apparatus, it is characterised in that described mixer intake valve
Connection air pump.
8. vacuum machine automatization according to claim 4 mixing apparatus, it is characterised in that described mixer intake valve
Connection air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710023316.6A CN106621980A (en) | 2017-01-13 | 2017-01-13 | Vacuum mechanical and automatic mixing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710023316.6A CN106621980A (en) | 2017-01-13 | 2017-01-13 | Vacuum mechanical and automatic mixing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106621980A true CN106621980A (en) | 2017-05-10 |
Family
ID=58844114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710023316.6A Pending CN106621980A (en) | 2017-01-13 | 2017-01-13 | Vacuum mechanical and automatic mixing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106621980A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050029170A1 (en) * | 1999-12-20 | 2005-02-10 | Urquhart Karl J. | Method and apparatus for continuously blending chemical solutions |
| CN204486159U (en) * | 2015-01-13 | 2015-07-22 | 刘建春 | Novel pair of component automatic mixing feeding system |
| CN105013377A (en) * | 2015-08-12 | 2015-11-04 | 吴江佳亿电子科技有限公司 | Automatic stirring device capable of controlling feeding and carrying out vacuumizing |
| CN204841503U (en) * | 2015-07-17 | 2015-12-09 | 常州市新创复合材料有限公司 | Resin agitating unit is used in laboratory |
-
2017
- 2017-01-13 CN CN201710023316.6A patent/CN106621980A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050029170A1 (en) * | 1999-12-20 | 2005-02-10 | Urquhart Karl J. | Method and apparatus for continuously blending chemical solutions |
| CN204486159U (en) * | 2015-01-13 | 2015-07-22 | 刘建春 | Novel pair of component automatic mixing feeding system |
| CN204841503U (en) * | 2015-07-17 | 2015-12-09 | 常州市新创复合材料有限公司 | Resin agitating unit is used in laboratory |
| CN105013377A (en) * | 2015-08-12 | 2015-11-04 | 吴江佳亿电子科技有限公司 | Automatic stirring device capable of controlling feeding and carrying out vacuumizing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20170510 |