CN106607723B - Automatic change drill point grinding system - Google Patents

Automatic change drill point grinding system Download PDF

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Publication number
CN106607723B
CN106607723B CN201510701512.5A CN201510701512A CN106607723B CN 106607723 B CN106607723 B CN 106607723B CN 201510701512 A CN201510701512 A CN 201510701512A CN 106607723 B CN106607723 B CN 106607723B
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CN
China
Prior art keywords
drill
grinding
area
unit
drill point
Prior art date
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Active
Application number
CN201510701512.5A
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Chinese (zh)
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CN106607723A (en
Inventor
曾副语
黄文龙
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Gre Win Automation Co ltd
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Gre Win Automation Co ltd
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Publication date
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Priority to CN201510701512.5A priority Critical patent/CN106607723B/en
Publication of CN106607723A publication Critical patent/CN106607723A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/24—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12—Brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/24—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
    • B24B3/247—Supports for drills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明提供一种自动化钻针研磨系统,包括一机架、一夹料单元、一夹持单元、一检测单元、一研磨单元、一清洁单元及一套环调整单元。未研磨检测的复数个钻针会放置于盒子内,经初步清洁后送入,由该夹料单元将该一钻针夹持移动至该夹持单元内,第一次检测并确认该钻针的刃长、钻径、角度补正及进刀量定位后再进行研磨,去除表面脏污后进行第二次检测,以确认研磨完成的该钻针的刃面,并根据检测结果进行分类,将良品送至该套环调整单元进行调整,而不良品则可进行重新研磨或送至废品区(废品),据而成为一贯全自动化流程,以加速研磨钻针的效率及品质。

The present invention provides an automated drill bit grinding system, comprising a frame, a clamping unit, a holding unit, a detection unit, a grinding unit, a cleaning unit and a collar adjustment unit. A plurality of drill bits that have not been ground and tested are placed in a box, and are sent in after preliminary cleaning. The clamping unit clamps and moves the drill bit into the holding unit, and the drill bit is ground after the first detection and confirmation of the blade length, drill diameter, angle correction and feed amount positioning of the drill bit. After removing surface dirt, a second detection is performed to confirm the blade surface of the drill bit after grinding, and the drill bits are classified according to the detection results. Good products are sent to the collar adjustment unit for adjustment, while bad products can be re-ground or sent to the waste area (waste), thereby forming a consistent fully automated process to accelerate the efficiency and quality of grinding drill bits.

Description

Automate drill point grinding system
Technical field
The present invention relates to automation drill point milling apparatus field, especially with regard to a kind of combination cleaning, detection, grinding and Lantern ring adjustment and etc. and become the automation drill point grinding system of consistent full-automatic process, to accelerate the efficiency of grinding drill point And quality person.
Background technique
It presses, circuit board must be equipped at intervals with a plurality of perforation supplied for electronic before carrying out electronic component configuration on circuit boards Element wears fixation, is that small perforation is arranged using drill point, and this kind of drill point has quite high length/diameter ratio, with Using once for a long time, blade can more or less generate abrasion condition and influence drill quality and efficiency.
In order to reduce use cost, it will usually will use and there is the drill point of abrasion to recycle and re-grind, due to this The size of drill point is tiny and has high length/diameter ratio, must be quite careful when grinding, is examined using accurate image mostly It surveys to determine that its sword is long, bore diameter, except angle correction and depth of cut positioning, also to be consolidated with designing good stationary fixture It is fixed, standard compliant drill point can be re-grind out, reverting to again can be swimmingly in the state to drill on circuit board.
According to the drill point automatic grinding method of the prior art, as " drill point is ground for TaiWan, China patent of invention I 284074 Grind full-automatic method " and I 417167 " method of PCB Full-automatic drill point grinding " etc. be all after cleaning, into Go such as: sword is long, bore diameter, angle correction and depth of cut positioning detect operation and start to be ground again.However I284074 case in order to Corresponding different detection operation, and it is provided with sword length and diameter testing agency, positioning detection mechanism, depth of cut testing agency, knife At cutting edge of a knife or a sword testing agency etc., at least need to be provided with 4 Image Sensor in total, respectively to the sword length of drill point, diameter, feed side It is checked to, grinding states such as feed angle, the depth of cut and the knife edge, causes the detection device for implementing this grinding method excessively multiple It is miscellaneous, and manufacture and maintenance cost are high, have it to wait being further improved place.
For designer of the present invention in view of this, then being improved with I417167 case, the phase can improve aforementioned drill point grinding method Step and, empty increase cost the shortcomings that complicated to equipment needed for implementing the step, simplified original four group images sensor, and it is sharp With two group image sensors and the grip slipper in a rotatable direction, in being detected and ground simultaneously work on the same position Industry, significantly simplify structure and reduce transmitting drill point when moving distance, solve the problems, such as the missing for both depositing technology and.But the present invention is set Meter people is not limited thereto, and further has developed automation drill point grinding system of the invention, clear after grinding in addition to strengthening Clean effect can more precisely judge the detection after grinding, and incorporate the lantern ring adjustment work after grinding finishes, and make it Grinding process becomes consistent full-automatic, and the efficiency and quality of grinding is substantially improved, also has for the boring work of circuit board It is a degree of to benefit, it is considerably practical.
Summary of the invention
In view of this, a purpose of the invention, it is desirable to provide a kind of automation drill point grinding system incorporates brand-new design Region configuration, cleaning unit and lantern ring adjustment unit and form consistent full-automatic process, and then reach acceleration grinding drill point Efficiency and quality and other effects.
In order to achieve the above object, the present invention provides a kind of automation drill point grinding system, it is provided with clamping mobile drill point progress Detection is ground and is detected again, and classifies according to its undesirable condition, characterized in that it comprises:
The side of one rack, the rack is equipped with a material feeding region and a discharge zone, which is located at the side of the material feeding region, And it is equipped with a temporary bad area, a waste product area and an adjustment area in the other side of the material feeding region, and the other side of the rack is equipped with One milling zone;
One material folding unit is set in the rack, which includes a first axis moving track, one second axial shifting Dynamic rail road, a Mobile base, one first clamping jaw and one second clamping jaw, first clamping jaw and the second clamping jaw spacing side by side are set to this On Mobile base, which is installed in second axial trajectory, enable the first axis track this Make the second axial relative displacement, and the first axis track and the orthogonal setting of the second axial trajectory in two axial trajectories, it should Mobile base is installed on the first axis track, and the Mobile base is enable to make the opposite of first axis on the first axis track Displacement, by first clamping jaw and second clamping jaw clamp the drill point the material feeding region, this temporarily bad area, the waste product area, should It is moved between adjustment area and the milling zone;
One clamping unit corresponds to the position of milling zone in the rack, is provided with clamping the drill point, and be able to drive the brill Needle overturns different angle the work such as to be detected, be ground and be cleaned;
One detection unit, the side in the rack and positioned at milling zone, the sword length of the drill point before being ground for detection, Diameter, angle correction and the depth of cut are bored, and detects the appearance of the blade surface of the drill point after grinding, and institute's total of front and back will be ground Value and the standard value of a setting are analysed and compared;
One grinding unit in the rack and is located at the clamping unit side to form the milling zone, and being provided with grinding should Drill point, when grinding, which, which turns over, turn 90 degrees and makes the drill point in horizontal positioned;
One cleaning unit, the side in the rack and positioned at milling zone, for cleaning the polished drill point Surface avoids dirty influencing testing result;And
One lantern ring adjustment unit in the rack and corresponds to the position for adjusting area, is provided with adjusting certain on the drill point The position of position lantern ring.
The automation drill point grinding system, wherein the detection unit also includes one first Image Sensor and one Two Image Sensor, first Image Sensor are used to detect long sword, brill diameter, angle correction and the depth of cut, the second image sense The appearance that device is used to detect drill point blade surface is surveyed, and is set a standard value by a computer program and is analysed and compared.
The automation drill point grinding system, wherein the clamping unit include a holder, one first rotating power source and One second rotating power source, which is used to grip the drill point, and drives the holder by first rotating power source Not equal angular swing is generated, and second rotating power source drives the drill point to make axial rotation.
The automation drill point grinding system, wherein the material feeding region is equipped with a pan feeding conveyer belt, which is equipped with one Second pusher, and the pan feeding conveyer belt and the second pusher parallel interval setting, and in the pan feeding conveyer belt with respect to the machine Side in front of frame is equipped with one first pusher, will complete grinding operation a drill point box be pushed to positioned at next door this second The position of pusher, then sent out the drill point box to the rear of the rack from second pusher.
The automation drill point grinding system, wherein the cleaning unit also includes an extensible member and a ball clay, this is stretched The flexible stroke of contracting part corresponds to the distance of the drill point in the clamping unit, and the ball clay is set to the front end of the extensible member, leads to When crossing the extensible member and extending forward, it is inserted into the drill point in the ball clay, completes the cleaning of the drilling needle surface.
The automation drill point grinding system, wherein the cleaning unit also includes an extensible member and a rotating brushes, is somebody's turn to do Before the flexible stroke of extensible member corresponds to the distance of the drill point in the clamping unit, and the rotating brushes is set to the extensible member End, when being extended forward through the extensible member, which being capable of the spin-cleaning drilling needle surface.
The automation drill point grinding system, wherein the lantern ring adjustment unit include a linear track, a bearing seat, Pressing block, once pressing block and a mandril, the bearing seat are actively set on the linear track on one, the bearing seat correspond to this one Drill point and be equipped with a putting hole, also, pressing block, the lower pressing block and the mandril are respectively positioned on the same of the linear track on this Side, pressing block, the lower pressing block and the mandril go to upper and lower and are oppositely arranged on this, make the Mobile base be able to drive the drill point along The extending direction of the linear track and be moved on this between pressing block and the lower pressing block, and the drill point is pushed by the mandril Bottom and the lower pressing block limit the position of the positioning ring.
The automation drill point grinding system, wherein the pressing block corresponds to the drill point and is equipped with an opening, so that the brill The needle point of needle is placed in the opening, and utilizes the scalene cone part between the needle point and the needle body for abutting against the drill point around the opening. At this point, the distance of the bottom of the positioning ring to the drill point needle point can be adjusted, namely reaches and adjust the positioning ring in this Position on drill point, the adjustment for enabling each time are attained by the standard of customer requirement, revert to fixed length required when former installation Degree, is substantially improved efficiency and accuracy when adjustment.
Compared with prior art, the invention has the advantages that: can quickly and surely complete every detection and Grind work.
Detailed description of the invention
Fig. 1 is the structural schematic diagram (one) of present pre-ferred embodiments.
Fig. 2 is the structural schematic diagram (two) of present pre-ferred embodiments.
Fig. 3 is the structural schematic diagram (three) of present pre-ferred embodiments.
Fig. 4 is step flow chart when present pre-ferred embodiments operate.
Fig. 5 is the status diagram of corresponding step S1.
Fig. 6 is the status diagram of corresponding step S2.
Fig. 7 is the status diagram of corresponding step S3.
Fig. 8 is the status diagram of corresponding step S4.
Fig. 9 is the status diagram of corresponding step S5.
Figure 10 is the status diagram of corresponding step S6.
Figure 11 is the status diagram of corresponding step S7.
Figure 12 is the status diagram (one) of corresponding step S8.
Figure 13 is the status diagram (two) of corresponding step S8.
Figure 14 is the status diagram (three) of corresponding step S8.
Figure 15 is the status diagram (four) of corresponding step S8.
Figure 16 is the status diagram (five) of corresponding step S8.
Figure 17 is the status diagram of corresponding step S9.
Description of symbols: 1- automates drill point grinding system;11- rack;The material feeding region 111-;1111- pan feeding conveyer belt; The first pusher of 1112-;The discharge zone 112-;The second pusher of 1121-;The temporary bad area 113-;114- waste product area;115- adjustment Area;116- milling zone;12- material folding unit;121- first axis moving track;122- second moves axially track;123- is mobile Seat;The first clamping jaw of 124-;The second clamping jaw of 125-;13- clamping unit;131- holder;The first rotating power source of 132-;133- second Rotating power source;14- detection unit;The first Image Sensor of 141-;The second Image Sensor of 142-;15- grinding unit;16- Cleaning unit;161- extensible member;162- ball clay;17- lantern ring adjustment unit;171- linear track;172- bearing seat;1721- Putting hole;The upper pressing block of 173-;1731- opening;Pressing block under 174-;175- mandril;2- drill point;21- positioning ring;3- drill point Box;S1~S9- step.
Specific embodiment
To enable your juror to have a clear understanding of the contents of the present invention, schema of only arranging in pairs or groups in the following instructions please be refering to.
Fig. 1, Fig. 2, Fig. 3 are please referred to, is the structural schematic diagram at each visual angle of present pre-ferred embodiments.As shown in the figure, Automation drill point grinding system 1 of the invention includes a rack 11, a material folding unit 12, a clamping unit 13, a detection unit 14, a grinding unit 15, a cleaning unit 16 and a lantern ring adjustment unit 17 are provided with the mobile drill point 2 of clamping and are detected, ground It grinds and detects again, and classify according to its undesirable condition.
Wherein the side of the rack 11 is equipped with a material feeding region 111 and a discharge zone 112, which is located at the pan feeding The side in area 111, and a temporary bad area 113, a waste product area 114 and an adjustment area are equipped in the other side of the material feeding region 111 115, and the other side of the rack 11 is equipped with a milling zone 116.Wherein, which is equipped with a pan feeding conveyer belt 1111, should Discharge zone 112 is equipped with one second pusher 1121, and the pan feeding conveyer belt 1111 and second pusher 1121 are parallel interval Setting, and one first pusher 1112 is equipped with respect to the side in 11 front of the rack in the pan feeding conveyer belt 1111 and this second is pushed away Dynamic device 1121, first pusher 1112 and second pusher 1121 are all made of general gas-pressure component, using pneumatic supply as Power and the drill point box 3 for completing grinding operation can be pushed on second pusher 1121 in next door, then by this Two pushers 1121 send out the drill point box 3 to the rear of the rack 11.
The material folding unit 12 is set in the rack 11, which includes a first axis moving track 121,1 the Two axial movement tracks 122, a Mobile base 123, one first clamping jaw 124 and one second clamping jaw 125, first clamping jaw 124 and should Second clamping jaw 125 is that spacing side by side is set on the Mobile base 123, which is installed in second axis To on track 122, make the first axis track 121 can be in the opposite position for making second axial (Y-axis) in second axial trajectory 122 It moves, and the first axis track 121 and second axial trajectory 122 are orthogonal setting, which is installed in the first axle To on track 121, make the Mobile base 123 that can make the relative displacement of first axis (X-axis) on the first axis track 121, then Clamped respectively by first clamping jaw 124 and second clamping jaw 125 two drill point 2 positioned at different zones in the material feeding region 111, This is temporarily moved between bad area 113, the waste product area 114, the adjustment area 115 and the milling zone 116.
The clamping unit 13 is set in the rack 11 position for corresponding to milling zone 116, is provided with clamping the drill point 2, and can band The drill point 2 overturning different angle is moved the work such as to be detected, be ground and clean, the clamping unit 13 therein includes a holder 131, one first rotating power source 132 and one second rotating power source 133,131 system of holder is for gripping the drill point 2 in it On, and drive the holder 131 to generate not equal angular swing by first rotating power source 132, and second rotation is dynamic 133 frenulum of power source moves the drill point 2 and makees axial rotation.It should be noted that when the holder 131 can drive the drill point 2 swing and and water When plane is arranged in 30~35 degree of angle, with benefit, the cleaning unit 16 is cleaned;When the holder 131 can drive the drill point 2 When swinging and being arranged horizontal by 55 degree of angle, with benefit, the detection unit 14 carries out every detection, and works as 131 band of holder It moves the drill point 2 to swing and be arranged horizontal by 0 degree of angle, grinding operation is carried out with the sharp grinding unit 15.
The detection unit 14 is set to the side in the rack 11 and being located at milling zone 116, for the drill point 2 before detection grinding Sword it is long, bore the appearance of the blade surface of the drill point after diameter, angle correction and the depth of cut, and detection grinding, and will grinding front and back Institute's value and one setting standard value analyse and compare.For this purpose, the detection unit 14 of the invention further includes one first Image Sensor 141 and one second Image Sensor 142,141 system of the first Image Sensor are used to detect sword length, bore diameter, angle Degree correction and the depth of cut, 142 system of the second Image Sensor are set for detecting the appearance of drill point blade surface by a computer program Determine a standard value and analyse and compare, and first Image Sensor 141 and 142 system of the second Image Sensor are divided into this Two sides of holder 131, and angle is set and is also slightly different, and first Image Sensor 141 and second Image Sensor 142 It is all made of CCD.
The grinding unit 15 is set in the rack 11 and is located at 13 side of clamping unit to form the milling zone 116, originally 15 system of grinding unit of invention uses to be designed with original identical double abrasive wheel, can be respectively from two different set angle grindings The drill point 2, when carrying out grinding operation, which, which turns over, turn 90 degrees and the drill point 2 is made to be in that horizontal (0 degree) is placed.
The cleaning unit 16 is set to the side in the rack 11 and being located at milling zone 116, for cleaning polished be somebody's turn to do The surface of drill point 2 avoids dirty influencing testing result.It should be noted that the cleaning unit 16 of the invention further includes one and stretches Contracting part 161 and a ball clay 162, the flexible stroke system of the extensible member 161 correspond to the drill point 2 in the clamping unit 13 away from From, and the ball clay 162 is set to the front end of the extensible member 161, when extending forward through the extensible member 161, is inserted into the drill point 2 In the ball clay 162, various residue adhesions when will grind complete the cleaning on 2 surface of drill point thereon.And or Person when being extended forward through the extensible member 11, is somebody's turn to do using the extensible member 161 is provided with a rotating brushes (not shown) Bristle rotatable cleaning 2 surface of drill point is rotated, this is existing technology, therefore repeats no more its technology contents in this.
The lantern ring adjustment unit 17 is set in the rack 11 and the position in corresponding adjustment area 115, is provided with adjusting on the drill point 2 A positioning ring 21 position.The lantern ring adjustment unit 17 of the invention includes a linear track 171, a bearing seat 172, one Upper pressing block 173, once pressing block 174 and a mandril 175,172 system of bearing seat are movably arranged on the linear track 171, should 172 system of bearing seat corresponds to a drill point 2 and is equipped with a putting hole 1721, also, pressing block 173 on this, the lower pressing block 174 and The mandril 175 is respectively positioned on the same side of the linear track 171, pressing block 173, the lower pressing block 174 and 175 system of mandril on this It goes to upper and lower and is oppositely arranged, which drives the drill point 2 to be moved to this along the extending direction in the linear track 171 Between upper pressing block 173 and the lower pressing block 174, and by the mandril 175 push the drill point 2 bottom and the lower pressing block 174 limit the position of the positioning ring 21, and 2 upper half of drill point is made to form the state of elongation relative to the positioning ring 21, In the corresponding drill point 2 of the pressing block 173 and be equipped with an opening 1731 for accommodating its needle point in the inner, then again by compacting on this Block 173 moves down, and oblique between needle point and the needle body by abutting against the drill point 2 around the opening 1731 of pressing block 173 on this The drill point 2 is pressed downward by tapered portion, at this point, the distance of the bottom of the positioning ring 21 to 2 needle point of drill point can be adjusted It is whole, namely reach and adjust the positioning ring 21 in the position on the drill point 2, so that the drill point after grinding is re-installed in Drill board when benchmark will not change (drill point 2 to drill effective length), efficiency and standard when adjustment is substantially improved True property.
It again referring to Figure 4 together and Fig. 6~Figure 17, is step flow chart of this wound preferred embodiment when operation, and The status diagram of corresponding each step.As shown in the figure, operating procedure is as follows:
S1 is tentatively cleaned: as shown in figure 5, operator is in advance with washing or high pressure gas to being somebody's turn to do in the drill point box 3 A little drill points 2 carry out the cleaning operation on surface.
S2 charging: as shown in fig. 6, by the drill point box 3 after those cleanings of placing, by the material feeding region at 11 rear of rack 111 are put into, and (namely correspond to the machine by the front that the drill point box 3 can be taken to the material feeding region 111 by the pan feeding conveyer belt 1111 The front of frame 11).
S3 transport drill point: as shown in fig. 7, using the material folding unit 12 first clamping jaw 124 clamping do not grind this one Drill point 2, and adjustment after a drill point 2,125 system of the second clamping jaw be used to clamp grinding complete a drill point 2 to Temporary in the bad area 113 or adjustment area 115, and the defective products that is judged to scrapping is to the waste product area 114, and utilizes the folder Seat 131 grips the bottom end of the drill point 2.
S4 first time Image detection: as shown in figure 8, passing through first Image Sensor 141 of the detection unit 14, to this Drill point 2 carries out that sword is long, bore diameter, angle correction and depth of cut state, and by its result input controller, using as subsequent grinding The numerical value of operation or the setting operation of correction.
S5 grinding: as shown in figure 9, after first time Image detection, if sword is long and brill diameter complies with standard i.e. by the holder 131 2 blade surface of drill point is become a full member and is horizontally arranged, the holder 131 is made to enter two emery wheels of the grinding unit 15 and carries out horizontal shifting And carry out grinding operation;If the sword of the drill point 2 is long and bores diameter and is not inconsistent standardization then by second clamping jaw 125 by the undesirable brill The clamping of needle 2 is moved to waste product area 114.
S6 cleaning: as shown in Figure 10, the drill point 2 after the grinding is rocked to certain tilt angle (30 using the holder 131 ~35 degree) position, and by the cleaning unit 16 cleaning grinding after the drill point 2 surface.
Second of Image detection of S7: as shown in figure 11, change tilt angle, and detected by second Image Sensor 142 The states such as the appearance of blade surface of the drill point 2 after grinding.It should be noted that be the drill point 2 of non-defective unit after detecting, then by this Two clamping jaws 125 are moved in the adjustment area 115, the drill point box 3 of material feeding region 111, and should by first clamping jaw 124 clamping It is direct for the drill point 2 of defective products (NG) after second of Image detection in another drill point 2 not yet ground to the holder 131 It carries out second to grind, and repeats the movement of step S5 to step S6, be such as again still defective products after second of Image detection The drill point 2 is then first moved to the temporarily bad area 113 by second clamping jaw 125 by (secondary NG), and is not placed in this temporarily not Those drill points 2 in good area 113 then can repeat the movement of step S2 to step S7 when grinding operation next time, until confirmation One drill point 2 belongs to non-defective unit or waste product, and can reduce when with a grinding operation, wastes the excessive time in the drill point 2.
S8 adjusting sleeve ring position;As shown in Figure 12~Figure 16, completes to grind for the first time and be judged as non-defective unit after detecting The drill point 2, and by second grind and detection after be judged as the drill point 2 of non-defective unit, can all be moved by first clamping jaw 124 It moves to the lantern ring adjustment unit 17, by the bearing seat 172 along the extending direction of the linear track 171, which is sent Enter on this between pressing block 173 and the lower pressing block 174, bottom and the pushing of the drill point 2 are pushed by the mandril 175 Clamp dog 174 limits the position of the positioning ring 21, and 2 upper half of drill point is made to form the shape of elongation relative to the positioning ring 21 State is then moved down by pressing block 173 on this again, and by abutting against the drill point 2 around the opening 1731 of pressing block 173 on this Needle point and the needle body between scalene cone part, which is pressed downward, make the positioning ring 21 change on the drill point 2 Position.It should be noted that the adjustment distance of the positioning ring 21 is made decision by the shift motion of the mandril 174, and its position is then It is to determine that it adjusts distance by the result of Image detection.
S9 discharging: as shown in figure 17, the drill point for completing lantern ring adjustment operation can be moved to this originally by first clamping jaw 124 Drill point box 3 in, when the drill point box 3 is collected it is full after, then push the drill point box 3 to the discharge zone by first pusher 1112 112, using second pusher 1121 by its band to 112 rear of discharge zone (the namely rear of the rack 11), in circulation Every detection and grinding work can quickly and surely be completed by stating step.
Described above to be merely exemplary for the purpose of the present invention, and not restrictive, those of ordinary skill in the art understand, Without departing from the spirit and scope defined by the claims, can many modifications may be made, variation or equivalent, but will all fall Enter within protection scope of the present invention.

Claims (6)

1.一种自动化钻针研磨系统,供以夹持移动一钻针进行检测、研磨及再检测,并依据其不良状况进行分类,其特征在于,其包括:1. an automatic drill pin grinding system, for clamping and moving a drill pin to detect, grind and re-detect, and classify according to its bad condition, it is characterized in that, it comprises: 一机架,该机架的一侧设有一入料区及一出料区,该出料区位于该入料区的一侧,且在该入料区的另一侧设有一暂时不良区、一废品区及一调整区,而该机架的另一侧设有一研磨区;A rack, one side of the rack is provided with a feeding area and a discharging area, the discharging area is located on one side of the feeding area, and a temporary defective area is provided on the other side of the feeding area, a waste area and an adjustment area, and a grinding area is provided on the other side of the frame; 一夹料单元,设于该机架上,该夹料单元包含一第一轴向移动轨道、一第二轴向移动轨道、一移动座、一第一夹爪及一第二夹爪,该第一夹爪及该第二夹爪并排间隔设置于该移动座上,该第一轴向移动轨道装设于该第二轴向移动轨道上,使该第一轴向移动轨道能够在该第二轴向移动轨道上作第二轴向的相对位移,且该第一轴向移动轨道及该第二轴向移动轨道正交设置,该移动座装设于该第一轴向移动轨道上,使该移动座能够在该第一轴向移动轨道上作第一轴向的相对位移,通过该第一夹爪及该第二夹爪夹持该钻针在该入料区、该暂时不良区、该废品区、该调整区及该研磨区之间作移动;A clamping unit is installed on the frame, the clamping unit includes a first axial moving track, a second axial moving track, a moving seat, a first clamping jaw and a second clamping jaw, the The first clamping jaw and the second clamping jaw are arranged side by side and spaced on the movable seat, and the first axial movement rail is installed on the second axial movement rail, so that the first axial movement rail can move on the first axial movement rail. The relative displacement in the second axial direction is performed on the two axial moving rails, and the first axial moving rail and the second axial moving rail are orthogonally arranged, and the moving seat is installed on the first axial moving rail, The movable seat can perform relative displacement in the first axial direction on the first axial movement track, and the drill bit is clamped in the feeding area and the temporary defective area by the first clamping jaw and the second clamping jaw , moving between the reject area, the conditioning area and the grinding area; 一夹持单元,设于该机架上对应研磨区的位置,供以夹持该钻针,并能够带动该钻针翻转不同角度以进行检测、研磨及清洁工作;a clamping unit, located on the frame at a position corresponding to the grinding area, for clamping the drill, and capable of driving the drill to turn over at different angles for inspection, grinding and cleaning; 一检测单元,设于该机架上且位于研磨区的一侧,供检测研磨前的该钻针的刃长、钻径、角度补正及进刀量,以及检测研磨后的该钻针的刃面的外观,并将研磨前后的所得数值与一设定的标准值进行分析比对;A detection unit, arranged on the frame and located at one side of the grinding area, is used to detect the edge length, drill diameter, angle correction and feed amount of the drill before grinding, and to detect the edge of the drill after grinding The appearance of the surface, and the obtained value before and after grinding is analyzed and compared with a set standard value; 一研磨单元,设于该机架上且位于该夹持单元一侧以形成该研磨区,供以研磨该钻针,研磨时,该夹持单元翻转90度而使该钻针呈水平放置;a grinding unit, arranged on the frame and located at one side of the clamping unit to form the grinding area for grinding the drill pin, during grinding, the clamping unit is turned 90 degrees to make the drill pin horizontally placed; 一清洁单元,设于该机架上且位于研磨区的一侧,以供清洁经研磨后的该钻针的表面,避免脏污影响到检测结果;及a cleaning unit, disposed on the frame and located at one side of the grinding area, for cleaning the surface of the drill after grinding, so as to prevent contamination from affecting the test results; and 一套环调整单元,设于该机架上且对应调整区的位置,供以调整该钻针上的一定位套环的位置,该套环调整单元包括一线性轨道、一承载座、一上压制块、一下压制块及一顶杆,该承载座活动地设于该线性轨道上,该承载座对应该一钻针而设有一放置孔,并且,该上压制块、该下压制块及该顶杆均位于该线性轨道的同一侧,该上压制块、该下压制块及该顶杆呈上、下相对设置,使该移动座能够带动该钻针沿着该线性轨道的延伸方向而移动至该上压制块及该下压制块之间,并由该顶杆推动该钻针的底部,以及该下压制块限制该定位套环的位置,该压制块对应该钻针而设有一开口,以使该钻针的针尖容置于该开口内,且利用该开口周围靠抵该钻针的针尖及针身间的斜锥面部分。A collar adjustment unit, which is arranged on the frame and corresponds to the position of the adjustment area for adjusting the position of a positioning collar on the drill, the collar adjustment unit includes a linear track, a bearing seat, an upper A pressing block, a lower pressing block and a top rod, the bearing seat is movably arranged on the linear track, the bearing seat is provided with a placement hole corresponding to the drill needle, and the upper pressing block, the lower pressing block and the The ejector rods are all located on the same side of the linear track, and the upper pressing block, the lower pressing block and the ejector rod are oppositely arranged up and down, so that the moving seat can drive the drill needle to move along the extension direction of the linear track between the upper pressing block and the lower pressing block, the bottom of the drill is pushed by the ejector rod, and the position of the positioning collar is restricted by the lower pressing block, the pressing block is provided with an opening corresponding to the drill, The needle tip of the drill needle is accommodated in the opening, and the periphery of the opening is used to abut against the inclined tapered surface part between the needle tip of the drill needle and the needle body. 2.根据权利要求1所述的自动化钻针研磨系统,其特征在于,该检测单元还包含一第一影像感测器及一第二影像感测器,该第一影像感测器用来检测刃长、钻径、角度补正及进刀量,该第二影像感测器用来检测钻针刃面的外观,并由一电脑控制程序设定一标准值而进行分析比对。2 . The automatic drill grinding system according to claim 1 , wherein the detection unit further comprises a first image sensor and a second image sensor, and the first image sensor is used to detect the cutting edge. 3 . Length, drill diameter, angle correction and feed amount, the second image sensor is used to detect the appearance of the drill edge, and a computer control program sets a standard value for analysis and comparison. 3.根据权利要求1所述的自动化钻针研磨系统,其特征在于,该夹持单元包括一夹座、一第一旋转动力源及一第二旋转动力源,该夹座用来夹持固定该钻针,并通过该第一旋转动力源而带动该夹座产生不等角度的摆动,而该第二旋转动力源带动该钻针作轴向自转。3. The automatic drill grinding system according to claim 1, wherein the clamping unit comprises a clamping base, a first rotating power source and a second rotating power source, and the clamping base is used for clamping and fixing The drill needle is driven by the first rotational power source to drive the holder to swing at different angles, and the second rotational power source drives the drill needle to rotate axially. 4.根据权利要求1所述的自动化钻针研磨系统,其特征在于,该入料区设有一入料输送带,该出料区设有一第二推动器,且该入料输送带及该第二推动器平行间隔设置,并在该入料输送带相对该机架前方的一侧设有一第一推动器,以将完成研磨作业的一钻针盒推动至位于隔壁的该第二推动器的位置,再由该第二推动器将该钻针盒向该机架的后方送出。4 . The automatic drill grinding system according to claim 1 , wherein the feeding area is provided with a feeding conveyor belt, the discharging area is provided with a second pusher, and the feeding conveyor belt and the first Two pushers are arranged in parallel and spaced apart, and a first pusher is provided on the side of the feeding conveyor belt opposite to the front of the frame to push a drill box that has completed the grinding operation to the second pusher located on the next wall. position, and then the drill box is sent out to the rear of the frame by the second pusher. 5.根据权利要求1所述的自动化钻针研磨系统,其特征在于,该清洁单元还包含一伸缩件及一粘土块,该伸缩件的伸缩行程对应该夹持单元上的该钻针的距离,且该粘土块设于该伸缩件的前端,通过该伸缩件向前延伸时,使该钻针插入该粘土块中,完成该钻针表面的清洁工作。5 . The automatic drill grinding system according to claim 1 , wherein the cleaning unit further comprises a telescopic piece and a clay block, and the telescopic stroke of the telescopic piece corresponds to the distance of the drill pin on the clamping unit. 6 . , and the clay block is arranged at the front end of the telescopic piece, and when the telescopic piece is extended forward, the drill needle is inserted into the clay block to complete the cleaning work on the surface of the drill needle. 6.根据权利要求1所述的自动化钻针研磨系统,其特征在于,该清洁单元还包含一伸缩件及一旋转毛刷,该伸缩件的伸缩行程对应该夹持单元上的该钻针的距离,且该旋转毛刷设于该伸缩件的前端,通过该伸缩件向前延伸时,该旋转毛刷 能够旋转清洁该钻针表面。6 . The automatic drill grinding system according to claim 1 , wherein the cleaning unit further comprises a telescopic piece and a rotating brush, and the telescopic stroke of the telescopic piece corresponds to the length of the drill pin on the clamping unit. 7 . The rotating brush is arranged at the front end of the telescopic piece, and when the telescopic piece is extended forward, the rotating brush can rotate and clean the surface of the drill needle.
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