CN106593455B - A kind of full advance self-travel type U-shaped shield machine - Google Patents

A kind of full advance self-travel type U-shaped shield machine Download PDF

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Publication number
CN106593455B
CN106593455B CN201710108044.XA CN201710108044A CN106593455B CN 106593455 B CN106593455 B CN 106593455B CN 201710108044 A CN201710108044 A CN 201710108044A CN 106593455 B CN106593455 B CN 106593455B
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China
Prior art keywords
backplate
plate
sidepiece
mole
shield body
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CN201710108044.XA
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CN106593455A (en
Inventor
杨聚辉
肖威
于少辉
贾连辉
李洋
程绍磊
史伟
周倩
吕旦
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Priority to CN201710108044.XA priority Critical patent/CN106593455B/en
Publication of CN106593455A publication Critical patent/CN106593455A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0621Shield advancing devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0692Cutter drive shields
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms

Abstract

The present invention proposes full advance self-travel type U-shaped shield machine, solves the problems, such as that the mode excavation amount of slope in the prior art or pile foundation is big, speed is slow, complex procedures, auxiliary shoring structure and template consumption are big, cost is high.The present invention includes supporting shield body, some moles are provided with described supporting shield body, mole is flexibly connected with supporting shield body, and wedge-shaped plate is provided between mole, and wedge-shaped plate is connected with plate oil cylinder, plate oil cylinder is connected with supporting shield body, mole includes drive device, drive device and chain type cutting band connection, and chain type cutting, which takes, is provided with cutting tool and scum board, chain type is cut band and coordinated with dregs belt feeder, and dregs belt feeder coordinates with prefabricated tube coupling.It is of the invention safe and reliable, it is convenient and swift;Construction cost is greatly reduced, improves operating efficiency;Wide adaptability, speed of application degree is fast, and supplementary structure material is few, and job site is neat and artistic.

Description

A kind of full advance self-travel type U-shaped shield machine
Technical field
The present invention relates to underground pipe gallery installation apparatus, particularly relates to a kind of full advance self-travel type U-shaped shield machine.
Background technology
Shield machine, shielding tunnel excavator is named as entirely, be that a kind of special engineering of tunnel piercing is mechanical, modern shield driving Machine integrates light, mechanical, electrical, liquid, sensing, information technology, has and excavates the cutting soil body, the native quarrel of conveying, assembled tunnel-liner, survey Amount is oriented to the functions such as correction, is related to the multi-door subject technology such as geology, building, machinery, mechanics, hydraulic pressure, electric, control, measurement, and And the design and manufacture of " cutting the garment according to the figure " formula are carried out according to different geology, reliability requirement is high.Shield excavation machine is extensive For Tunnel Engineering such as subway, railway, highway, municipal administration, water power.
At present, the city integrated piping lane construction in China is actively pushed forward, pipe gallery indoor design electric power, communication, combustion gas, The urban operating mechanism pipeline such as water supply and sewage, it is effectively utilized the underground space of urban road.The construction of pipe gallery, first take and put mostly The mode of slope or pile foundation carries out slope retaining, then carries out the cast-in-place operation of formwork supporting plate, is finally backfilling and compacted;The method is excavated Earth volume is big, speed is slow, complex procedures, auxiliary shoring structure and template consumption are big, cost is high.
The content of the invention
The present invention proposes full advance self-travel type U-shaped shield machine, solves slope in the prior art or pile foundation Mode excavation amount is big, speed is slow, complex procedures, the problem of auxiliary shoring structure and template consumption are big, cost is high.This hair It is bright highly integrated, its entirety possess advance support and tube coupling to caving ground, full face tunneling, belt feeder dregs transhipment, The quick-assembling function of prefabricated tube coupling;The reach of equipment can be realized by itself, without applying jacking force to tube coupling;And set The standby compacting functions for possessing the counter-lateral quadrents backfill soil body.
The technical proposal of the invention is realized in this way:A kind of full advance self-travel type U-shaped shield machine, including supporting Shield body, described supporting shield body is interior to be provided with some moles, and mole is flexibly connected with supporting shield body, between mole Provided with wedge-shaped plate, wedge-shaped plate is connected with plate oil cylinder, and plate oil cylinder is connected with supporting shield body, and mole includes driving and filled Put, drive device and chain type cutting band connection, chain type cutting, which takes, is provided with cutting tool and scum board, chain type cutting band and slag Native belt feeder coordinates, and dregs belt feeder coordinates with prefabricated tube coupling.
Described supporting shield body includes backplate and internal support, and inside support is outside to be provided with neck with backplate contact site, Backplate is arranged in neck, and backplate and internal support are flexibly connected, and backplate is connected with backplate drive cylinder, backplate drive cylinder and Inside support connection.
The backplate includes backplate after some pieces of sidepiece apron plate and sidepiece, and backplate passes through after sidepiece apron plate and sidepiece Backplate is articulated and connected, and backplate surrounds U-shaped after bottom guard plate and some pieces of sidepiece apron plate, sidepiece, before inside support includes Portion is supported and back support, front support are connected with steering cylinder, and steering cylinder is connected with back support, sidepiece apron plate and shield Plate drive cylinder is connected, and backplate drive cylinder is connected with front support.
Described steering cylinder is provided with four groups, and four groups of steering cylinders are symmetrical and symmetrical above and below.
The afterbody of described back support is connected with pressure plate cylinder, and pressure plate cylinder is connected with afterbody pressing plate.
Described mole is arranged in the chute of supporting shield body, and mole is connected with supporting shield body by oil cylinder.
Described wedge-shaped plate is provided with some pieces from top to bottom.
The afterbody of described mole is provided with dividing plate.
The bottom of described prefabricated tube coupling is provided with bed course.
Described dregs belt feeder includes front strap machine, and front strap machine coordinates with mole, front strap machine with Sidepiece belt feeder coordinates, and sidepiece belt feeder coordinates with tail pulley machine, and tail pulley machine coordinates with prefabricated tube coupling.
The present invention is applied in pipeline laying construction, and it possesses mechanical equivalent of light excavation, mechanical supporting, the function of advancing automatically, peace It is complete reliable, it is convenient and swift;Traditional slope or pile foundation supporting operating type is changed, construction cost is greatly reduced, improves operation effect Rate;Assembly is carried out using prefabricated tube coupling, wide adaptability, speed of application degree is fast, and supplementary structure material is few, and job site is neatly beautiful See.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is front view of the present invention.
Fig. 2 is top view of the present invention.
Fig. 3 is left view of the present invention.
Fig. 4 is sidepiece backplate and bottom guard plate scheme of installation.
Wherein:1- sidepieces apron plate, 2- front supports, 3- backplates drive cylinder, 4- bottom guard plates, 5- steering cylinders, 6- Backplate is be hinged, backplate, 11- sidepieces backfill, 12- are prefabricated after 7- back supports, 8- pressure plate cylinders, 9- afterbodys pressing plate, 10- sidepieces Tube coupling, 13- tail pulleys machine, 14- sidepieces belt feeder, 15- front straps machine, 16- moles, 17- wedge shapes plate, 18- are inserted Leaf fat cylinder, 19- dividing plates, 20- bed courses, 21- tops backfill, 22- are anterior to excavate the soil body.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not paid Embodiment, belong to the scope of protection of the invention.
A kind of full advance self-travel type U-shaped shield machine, including supporting shield body, described supporting shield body are interior provided with some Mole, mole are flexibly connected with supporting shield body, and wedge-shaped plate, wedge-shaped plate and plate oil are provided between mole Cylinder is connected, and plate oil cylinder is connected with supporting shield body, and mole includes drive device, drive device and chain type cutting band connection, Chain type cutting takes and is provided with cutting tool and scum board, and chain type cutting band and dregs belt feeder coordinate, dregs belt feeder with it is pre- Tubulation section coordinates.
Described supporting shield body includes backplate and internal support, and inside support is outside to be provided with neck with backplate contact site, Backplate is arranged in neck, and backplate and internal support are flexibly connected, and backplate is connected with backplate drive cylinder, backplate drive cylinder and Inside support connection.
The backplate includes backplate after some pieces of sidepiece apron plate and sidepiece, and backplate passes through after sidepiece apron plate and sidepiece Backplate is articulated and connected, and backplate surrounds U-shaped after bottom guard plate and some pieces of sidepiece apron plate, sidepiece, before inside support includes Portion is supported and back support, front support are connected with steering cylinder, and steering cylinder is connected with back support, sidepiece apron plate and shield Plate drive cylinder is connected, and backplate drive cylinder is connected with front support.
Described steering cylinder is provided with four groups, and four groups of steering cylinders are symmetrical and symmetrical above and below.
The afterbody of described back support is connected with pressure plate cylinder, and pressure plate cylinder is connected with afterbody pressing plate.
Described wedge-shaped plate is provided with some pieces from top to bottom.
The afterbody of described mole is provided with dividing plate.
The bottom of described prefabricated tube coupling is provided with bed course.
Described dregs belt feeder includes front strap machine, and front strap machine coordinates with mole, front strap machine with Sidepiece belt feeder coordinates, and sidepiece belt feeder coordinates with tail pulley machine, and tail pulley machine coordinates with prefabricated tube coupling.
The operation principle of the present invention:As depicted in figs. 1 and 2, supporting shield body is made up of backplate and internal support, and backplate includes Backplate 10 and bottom guard plate 4 after sidepiece apron plate 1, sidepiece, backplate 10 is hinged 6 companies by backplate after sidepiece apron plate 1 and sidepiece It is connected together, forms the entirety of front and rear insertion;Inside support includes front support 2 and back support 7, inside support outside and shield Plate contact site sets neck, and backplate is arranged in neck, forms stable supporting shield body with internal support, the section of backplate is in U-shaped, the supporting shield body support sidepiece soil body, safe working space is internally formed in shield body;
As shown in Figure 3 and Figure 4, backplate 10 and bottom guard plate 4 can move along neck after sidepiece apron plate 1, sidepiece, backplate by Backplate drive cylinder 3 drives, and can be sequentially inserted into piecemeal in the anterior excavation soil body 22, when each piece of backplate moves alone, oil cylinder Pushing reaction provides counter-force by the frictional force of other positions and the soil body;By the independently moving of every piece of backplate, all shields can be promoted Plate is forwardly inserted the soil body 22 to be excavated, and treats the supporting for excavating regional stability;Wedge-shaped plate 17 divides from top to bottom in installation site For some pieces, driven by plate oil cylinder 18, region to be excavated can be inserted respectively;The anterior wedge structure of backplate and wedge-shaped plate 17 The soil body for tunneling blind area is extruded to driving region;Mole 16 is multigroup according to excavation width setting, and wedge is set between every group Shape plate 17;Mole 16 is driven by drive device, and drive device is hydraulic motor or motor, is amplified by reductor and turned round Square, driving chain type cutting band operating, chain type cutting band installation cutting tool and scum board, the soil body 22 to be excavated is cut away, and by Scum board promotes, and moves to top slag notch with chain type cutting band, then dregs falls to front strap machine 15 and with sidepiece skin Band machine 14, tail pulley machine 13 move to afterbody and have laid the top of tube coupling 12, and filling, unnecessary soil are formed to tube coupling top and sidepiece Body can be transported to other places by slag-soil truck.Mole 16 is arranged in front support 2, is designed chute and articulated structure, is matched somebody with somebody Hydraulic oil cylinder driving is closed, can be moved forward and backward relative to supporting shield body, its relative angle with horizontal plane can be adjusted, and be applied to excavation Pressure on face can be adjusted by oil cylinder, and the stable of excavation face is supported so as to realize;The rear design of mole 16 has dividing plate 19, Front portion is excavated and separated inside region and rear portion shield body, prevents excavation face mobility dregs or water body from largely entering inside shield body.
When mole 16 and front support 2 travel forward, thrust is provided simultaneously by backplate drive cylinder 3, now backplate Frictional force, afterbody pressing plate 9 with the outside soil body can provide reaction of bearing;Pass through the forward and inner supporting structure successively of backplate With the alternating movement of mole 16, you can realize that equipment is overall and walk certainly.
Be hinged by steering cylinder 5 between front support 2 and back support 7, steering cylinder 5 is arranged in space to be divided into Lower four groups of left and right, by controlling the extension elongation of left and right side guard plate, and the thrust size of the left and right sides of steering cylinder 5, realize left and right The control of steering.By controlling the size of steering cylinder pushing force about 5, the adjustment of posture above and below shield body is realized.
It is in square shape structure that back support 7, which is overlooked, and prefabricated tube coupling 12 can be hung in from top, is carried out assembled.In back support 7 Design prefabricated tube coupling aligning guide in portion, in that context it may be convenient to which prefabricated tube coupling 12 is arranged on mounted tube coupling;Prefabricated tube coupling Before 12 liftings, bottom can lay bed course 20, and stable support is formed to piping lane;The rear portion both sides of back support 7 set afterbody pressing plate 9, driven by pressure plate cylinder 8, can counter-lateral quadrents backfill 11 apply pressure and make it more closely knit firm.Then tube coupling top is backfilled Soil 21 carries out the laying operation that piping lane is completed in smooth compacting.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.

Claims (9)

1. a kind of full advance self-travel type U-shaped shield machine, including supporting shield body, it is characterised in that:Described supporting shield body Interior to be provided with some moles, mole is flexibly connected with supporting shield body, and wedge-shaped plate is provided between mole, and wedge shape is inserted Plate is connected with plate oil cylinder, and plate oil cylinder is connected with supporting shield body, and mole includes drive device, and drive device is cut with chain type Band connection is cut, chain type cutting, which takes, is provided with cutting tool and scum board, and chain type is cut band and coordinated with dregs belt feeder, dregs skin Band machine coordinates with prefabricated tube coupling;
Described supporting shield body includes backplate and internal support, and inside support is outside to be provided with neck, backplate with backplate contact site In neck, backplate is flexibly connected with internal support, and backplate is connected with backplate drive cylinder, backplate drive cylinder and inside Support connection.
2. according to claim 1 full advance self-travel type U-shaped shield machine, it is characterised in that:The backplate includes some pieces Sidepiece apron plate and sidepiece after backplate, backplate is articulated and connected by backplate after sidepiece apron plate and sidepiece, if bottom guard plate with Backplate surrounds U-shaped after the sidepiece apron plate of dry block, sidepiece, and inside support includes front support and back support, front support It is connected with steering cylinder, steering cylinder is connected with back support, and sidepiece apron plate is connected with backplate drive cylinder, backplate driving oil Cylinder is connected with front support.
3. according to claim 2 full advance self-travel type U-shaped shield machine, it is characterised in that:Described steering cylinder is provided with Four groups, four groups of steering cylinders are symmetrical and symmetrical above and below.
4. according to claim 2 full advance self-travel type U-shaped shield machine, it is characterised in that:The tail of described back support Portion is connected with pressure plate cylinder, and pressure plate cylinder is connected with afterbody pressing plate.
5. full advance self-travel type U-shaped shield machine according to claim 1, it is characterised in that:Described driving dress Put in the chute of supporting shield body, mole is connected with supporting shield body by oil cylinder.
6. full advance self-travel type U-shaped shield machine according to claim 1, it is characterised in that:Described wedge shape is inserted Plate is provided with some pieces from top to bottom.
7. full advance self-travel type U-shaped shield machine according to claim 1, it is characterised in that:Described driving dress The afterbody put is provided with dividing plate.
8. full advance self-travel type U-shaped shield machine according to claim 1, it is characterised in that:Described prefabricated pipe The bottom of section is provided with bed course.
9. full advance self-travel type U-shaped shield machine according to claim 1, it is characterised in that:Described dregs skin Band machine includes front strap machine, and front strap machine coordinates with mole, and front strap machine coordinates with sidepiece belt feeder, sidepiece skin Band machine coordinates with tail pulley machine, and tail pulley machine coordinates with prefabricated tube coupling.
CN201710108044.XA 2017-02-27 2017-02-27 A kind of full advance self-travel type U-shaped shield machine Active CN106593455B (en)

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CN201710108044.XA CN106593455B (en) 2017-02-27 2017-02-27 A kind of full advance self-travel type U-shaped shield machine

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Application Number Priority Date Filing Date Title
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Families Citing this family (7)

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Publication number Priority date Publication date Assignee Title
CN108018882B (en) * 2017-12-20 2023-09-26 中南大学 Shallow comprehensive pipe rack engineering integrated construction device
CN108560582B (en) * 2018-04-09 2023-08-29 成都利拓重工机械有限公司 Movable support shield for urban pipe bag construction and limiting hinge thereof
CN109339814B (en) * 2018-10-11 2023-10-27 中交第二航务工程局有限公司 Full-face chain type tunneling assembly tunneling machine
CN111305865B (en) * 2020-05-14 2020-08-25 中国铁建重工集团股份有限公司 Integrated machine is strutted in slagging tap and assembly of piping lane construction
CN111852487A (en) * 2020-06-09 2020-10-30 中铁工程装备集团有限公司 Stratum instability prevention type tunneling device and construction method thereof
CN114718113A (en) * 2022-04-19 2022-07-08 中铁工程装备集团有限公司 U-shaped shield tunneling machine suitable for soft rock stratum and construction method
CN115369915B (en) * 2022-09-15 2023-07-04 中冶京诚工程技术有限公司 Tunneling supporting device for comprehensive pipe rack and operation method thereof

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AT511199B1 (en) * 2011-09-20 2012-10-15 Ilf Beratende Ingenieure Zt Gmbh SHIELD TUNNELING DEVICE
GB2497729A (en) * 2011-12-14 2013-06-26 Ihc Engineering Business Ltd Trench Cutting Apparatus and Method
JP6393044B2 (en) * 2014-03-05 2018-09-19 大成建設株式会社 Bubble shield method
CN104088646B (en) * 2014-04-11 2016-02-24 中国水利水电第十一工程局有限公司 A kind of construction method of shape of a hoof open type shield machine
CN105041328B (en) * 2015-07-29 2017-03-29 中铁工程装备集团有限公司 It is a kind of for big horse-shoe tunnel can cast-in-place supporting shield machine
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