CN106591160A - Compound Xiaoqu and Xiaoqu Baijiu production method - Google Patents
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Abstract
Description
技术领域technical field
本发明提供了一种复配小曲及小曲白酒的生产方法,属于酿酒技术领域。The invention provides a production method of compound Xiaoqu and Xiaoqu liquor, which belongs to the technical field of brewing.
背景技术Background technique
目前,小曲酒存在出酒率不高、放香不足的问题,本质在于酿酒微生物不能很好地发挥其作用。传统小曲酒生产工艺仅仅是从几个优良菌株出发,添加糖化力高的霉菌和高发酵力的酵母。这种简单复配制得的小曲,其出酒率及放香必然不足。At present, Xiaoqu liquor has the problems of low liquor yield and insufficient aroma. The essence is that the wine-making microorganisms cannot play their roles well. The traditional Xiaoqu wine production process only starts from several excellent strains, adding molds with high saccharifying power and yeast with high fermenting power. This kind of ditty song made by simple compounding must have insufficient alcohol yield and fragrance.
传统麸曲白酒生产工艺主要使用黑曲霉作糖化剂,出酒率较高。黑根霉的糖化力最强,黑曲霉糖化力强,持续性好,出酒率高且耐酸,而米曲霉糖化快,不耐酸,糖化持续性差。在采用野生原料时,由于黑曲霉具有较多的单宁分解酶,能分解原料中的单宁,以减少对发酵的影响,因此用黑曲霉做糖化剂更适应。而从白酒质量考虑,黑曲霉所含酶系较杂,成品酒口感较差;米曲霉能抑制杂菌,且酸性蛋白酶和淀粉酶活高,生长速度快,蛋白质分解酶较多,成品酒风味足,酒质更高。因此,为了兼顾两者优点,解决酒率与生香之间的矛盾,应将其分别培养制曲,按一定比例混合使用。The traditional glutinous rice wine production process mainly uses Aspergillus niger as the saccharification agent, and the liquor yield is relatively high. Rhizopus niger has the strongest saccharification ability, Aspergillus niger has strong saccharification ability, good persistence, high alcohol yield and acid resistance, while Aspergillus oryzae has fast saccharification, is not acid-resistant, and has poor saccharification persistence. When using wild raw materials, because Aspergillus niger has more tannin-decomposing enzymes, which can decompose tannins in raw materials to reduce the impact on fermentation, it is more suitable to use Aspergillus niger as a saccharification agent. Considering the quality of liquor, the enzyme system contained in Aspergillus niger is relatively complex, and the taste of finished wine is relatively poor; enough, the wine quality is higher. Therefore, in order to take into account the advantages of both and solve the contradiction between alcohol yield and aroma, they should be cultivated separately to make koji and mixed in a certain proportion.
近年来,酿酒微生物的筛选、菌种选育及小曲复配等方面取得了很大进步。菌落组成上也变化巨大。In recent years, great progress has been made in the screening of wine-making microorganisms, the selection of strains and the compounding of koji. Colony composition also varied greatly.
黑根霉菌丝无隔,菌落呈黑灰色,雌雄异株,菌丝为白色、无隔多核,多呈絮状。米根霉是中国酒曲中的重要霉菌之一。根霉在酿酒生产上扮演着极其重要的作用。在生长过程中除了能产生大量的淀粉酶、蛋白酶,而且还能产生柠檬酸、乳酸、琥珀酸等有机酸。所以,在一定的条件下能产生乙酸乙酯、乳酸乙酯等风味物质。Rhizopus nigricans mycelium without septum, colony black gray, dioecious, mycelium is white, without septum multinucleated, mostly flocculent. Rhizopus oryzae is one of the important molds in Chinese koji. Rhizopus plays an extremely important role in wine production. In addition to producing a large amount of amylase and protease during the growth process, it can also produce organic acids such as citric acid, lactic acid, and succinic acid. Therefore, flavor substances such as ethyl acetate and ethyl lactate can be produced under certain conditions.
曲霉是白酒酿造中一大类微生物,在白酒生产中占的霉菌种类最多。有着比较强的耐热性,且能产生少量高酶活性的水解酶类,如糖化酶、淀粉酶、蛋白酶等。由于发酵过程中环境呈酸性,所以曲霉主要分泌酸性水解酶类,使曲霉能在酸性环境下正常生长繁殖代谢,及时地催化水解原料中的淀粉和蛋白质,提供后续发酵所需的材料。其中米曲霉与黑曲霉是酸性蛋白酶和α-淀粉酶的重要来源,这两种酶在发酵过程的酸或强酸性条件下还能发挥作用,能产生酶活较高的糖化酶。Aspergillus is a large group of microorganisms in liquor brewing, and it accounts for the most types of molds in liquor production. It has relatively strong heat resistance, and can produce a small amount of hydrolytic enzymes with high enzymatic activity, such as glucoamylase, amylase, protease, etc. Due to the acidic environment during the fermentation process, Aspergillus mainly secretes acid hydrolytic enzymes, which enable Aspergillus to grow, reproduce and metabolize normally in an acidic environment, catalyze the hydrolysis of starch and protein in the raw materials in a timely manner, and provide the materials required for subsequent fermentation. Among them, Aspergillus oryzae and Aspergillus niger are important sources of acid protease and α-amylase. These two enzymes can also function under acidic or strongly acidic conditions in the fermentation process, and can produce glucoamylase with high enzyme activity.
目前,小曲酒制造的研究主要集中在国内。小曲酒因用曲量少、发酵周期短、淀粉出酒率高、原料选择广泛及工艺设备简单等特点,在我国的南部、西南地区以及城乡小作坊中均有分布。上个世纪30年代初,方心芳利用霉菌制作麸曲进行酿酒,但是未能得到推广。新中国成立后,原地方工业部组织总结了《烟台酿制白酒操作》,以“麸曲酒母,合理配料,低温入窖,定温蒸烧”为操作要点。麸曲白酒酿造中最重要的是曲霉和酵母的糖化发酵共同作用,整个白酒发酵的工艺条件,都取决于曲霉和酵母的生理特征。优良霉菌的选用对白酒生产具有重大影响。山东临沂酒厂作为第一个全国新工艺白酒试点提高出酒率。目前,不同酒厂使用的用以制作霉菌麸曲的菌种不同,部分酒厂自己从曲药中分离筛选,部分直接从其他制曲厂购买。其中米曲霉、黑曲霉等均可直接作为制备麸曲的菌种。筛选优良霉菌菌种一般是以糖化酶活力高,生长性能好为指标选取为最佳菌种。At present, the research on the production of Xiaoqu liquor is mainly concentrated in China. Due to the characteristics of less koji used, short fermentation cycle, high yield of starch, wide selection of raw materials and simple process equipment, Xiaoqu liquor is distributed in the southern and southwestern regions of my country and small workshops in urban and rural areas. In the early 1930s, Fang Xinfang used mold to make bran yeast for wine making, but it failed to be popularized. After the founding of New China, the former local Ministry of Industry organized and summarized the "Operation of Liquor Brewing in Yantai", with "bran koji wine mother, reasonable ingredients, low temperature storage, steaming at a fixed temperature" as the main points of operation. The most important thing in the brewing of bran koji liquor is the joint action of saccharification and fermentation of Aspergillus and yeast. The process conditions of the entire liquor fermentation depend on the physiological characteristics of Aspergillus and yeast. The selection of good molds has a great influence on the production of liquor. Shandong Linyi Distillery, as the first national new craft liquor pilot, increased the yield of liquor. At present, different distilleries use different strains to make moldy bran koji. Some wineries isolate and screen koji medicine themselves, and some directly buy it from other koji makers. Among them, Aspergillus oryzae, Aspergillus niger and the like can be directly used as strains for preparing bran koji. Screening of excellent mold strains is generally based on high glucoamylase activity and good growth performance as indicators to select the best strains.
产酯酵母,又称生香酵母,是一类能在新陈代谢过程中产生大量酯类物质的酵母菌的总称,主要有假丝酵母和异性汉逊酵母,在用液体培养基静态培养产酯酵母时,液体表面会形成一层白色的菌膜,因此产酯酵母也称为产膜酵母。产酯酵母具备酒精和乙酸发酵能力的同时还具备乙酸乙酯的发酵能力。研究表明,产酯酵母在发酵pH较低时,生成的总酯含量较高。适合的发酵温度在25~30℃之间,在28℃恒温培养时,其总酯的生成量最高;当温度高于37℃,产酯酵母的代谢能力较弱,产酯能力就会大幅度下降。在白酒生产中添加产酯酵母可以增加白酒中乙酸乙酯含量,目前的白酒企业常在生产过程中添加酿酒酵母,以提高白酒的品质。Ester-producing yeast, also known as aromatic yeast, is a general term for a class of yeasts that can produce a large amount of ester substances in the metabolic process, mainly including Candida and Hansenula heterosexual. The ester-producing yeast is cultured statically in a liquid medium When , a layer of white bacterial film will be formed on the surface of the liquid, so ester-producing yeast is also called film-producing yeast. Esterogenic yeast has the ability to ferment alcohol and acetic acid, and also has the ability to ferment ethyl acetate. Studies have shown that the total ester content produced by ester-producing yeast is higher when the fermentation pH is lower. The suitable fermentation temperature is between 25°C and 30°C. When cultured at a constant temperature of 28°C, the amount of total ester produced is the highest; when the temperature is higher than 37°C, the metabolic ability of ester-producing yeast is weak, and the ester-producing ability will be greatly reduced. decline. Adding ester-producing yeast in liquor production can increase the content of ethyl acetate in liquor. Currently, liquor companies often add Saccharomyces cerevisiae in the production process to improve the quality of liquor.
我国近年在筛选产酯酵母方面取得了不菲的成果,选育优良的产酯酵母和优化其发酵条件,已经逐渐成为研究热点,李锐利等通过改变产酯酵母的培养环境,使发酵液中乙酸乙酯产量达到2.15g/L;万世旅等从曲药中筛选出的产酯酵母,用高粱发酵培养基进行发酵,使总酯含量达到为3.27g/L;刘源才等通过优化产酯酵母菌的产酯条件,在乙醇0.6%、乙酸0.4%、稻壳25%、温度28℃、时间72h和粉碎度25%的培养条件下,其乙酸乙酯产量达到4.81g/L;许玲等在白酒生产中添加筛选出产酯酵母,使乙酸乙酯含量达到7.36g/L,提升了原酒质量;李国红等优化产酯酵母的培养条件后,利用高粱复合培养基发酵生成的乙酸乙酯的量达8.00g/L;将产酯酵母从酿酒曲药中筛选、分离出来,应用于白酒生产中,对提高白酒的质量是很有必要的。因此,开发和筛选产酯能力良好的酵母菌种非常具有现实意义。但单独使用产酯酵母发现,白酒品质虽有很大提高,但产酒率会下降。In recent years, my country has made great achievements in the screening of ester-producing yeasts. Breeding excellent ester-producing yeasts and optimizing their fermentation conditions have gradually become research hotspots. Li Ruili et al. changed the culture environment of ester-producing yeasts to make The yield of ethyl acetate reached 2.15g/L; the ester-producing yeast screened by Wanshilv et al. from Quyao was fermented with sorghum fermentation medium, so that the total ester content reached 3.27g/L; Liu Yuancai et al. optimized the ester-producing yeast Under the conditions of ester production of bacteria, under the culture conditions of 0.6% ethanol, 0.4% acetic acid, 25% rice husk, temperature 28°C, time 72h and crushing degree 25%, the ethyl acetate production reached 4.81g/L; Xu Ling et al. In liquor production, ester-producing yeast was added and screened, so that the content of ethyl acetate reached 7.36g/L, which improved the quality of original wine; after Li Guohong and others optimized the culture conditions of ester-producing yeast, the amount of ethyl acetate produced by fermentation with sorghum compound medium up to 8.00g/L; it is necessary to screen and separate ester-producing yeast from brewer's koji and apply it in the production of liquor to improve the quality of liquor. Therefore, it is of great practical significance to develop and screen yeast strains with good ester-producing ability. However, using ester-producing yeast alone, it was found that although the quality of liquor was greatly improved, the wine production rate would decrease.
近年来,我国在菌种复配方面取得了巨大的进步。江南大学吴群通过对几株不同来源的霉菌进行比较再与酵母作用,成功提高芝麻香型白酒生产的效率与品质,胡银川等将菌种混合酿造小曲米酒比传统方法提高了6.26%出酒率。柯文甫等以多微曲半固态法生产小曲白酒表明,比全根霉曲生产提高10%的出酒率,口感改善明显,香味宜人。胡建华等人从清香大曲中筛选出13株酿酒微生物,进行复配,蒸馏摘酒,所获得的白酒出酒率和风味物质均有所提高。包头酒厂在元山西省食品工业发酵研究所所长王元太的建议下,开始了多微麸曲的培养与应用,发现多微麸曲能増香。刘明明等将麸曲与大曲进行复配不仅提高了白酒的品质,还提高了出酒率与风味物质的含量。张东林将根霉与AS 3.4309菌种复配,不仅提高了白酒的品质,还提高了出酒率与风味物质的含量。许明明等将4种霉菌与酵母进行复配,提高了黄酒中风味物质的含量。因此,混菌制曲值得研究。In recent years, my country has made great progress in strain compounding. Wu Qun from Jiangnan University successfully improved the efficiency and quality of sesame-flavored liquor production by comparing several mold strains from different sources and then interacting with yeast. Hu Yinchuan et al. mixed strains to brew small koji rice wine, which increased the yield by 6.26% compared with the traditional method Rate. Ke Wenfu et al showed that the production of Xiaoqu Baijiu by the multi-microqu semi-solid method can improve the yield of liquor by 10% compared with the production of whole rhizopus koji, the mouthfeel is obviously improved, and the fragrance is pleasant. Hu Jianhua and others screened 13 strains of wine-making microorganisms from Qingxiang Daqu, compounded them, distilled and picked the wine, and the yield and flavor substances of the obtained liquor were improved. Under the suggestion of Wang Yuantai, director of Yuanshan Food Industry Fermentation Research Institute, Baotou Distillery started the cultivation and application of multi-micro-bran koji, and found that multi-micro-bran koji can increase the aroma. Liu Mingming and others compounded bran koji and Daqu not only improved the quality of liquor, but also increased the yield of liquor and the content of flavor substances. Zhang Donglin compounded Rhizopus and AS 3.4309 strains, which not only improved the quality of liquor, but also increased the yield of liquor and the content of flavor substances. Xu Mingming and others compounded 4 kinds of molds and yeasts to increase the content of flavor substances in rice wine. Therefore, koji making with mixed bacteria is worth studying.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足之处,提供一种复配小曲及小曲白酒的生产方法。The purpose of the invention is to overcome the deficiencies of the prior art and provide a production method for compounding Xiaoqu and Xiaoqu liquor.
本发明的第一个发明目的是提供一种产酯酵母,所述的产酯酵母保藏编号为CCTCC M 2016400。The first object of the present invention is to provide an ester-producing yeast, and the preservation number of the ester-producing yeast is CCTCC M 2016400.
本发明的第二个发明目的是提供一种复配小曲,所述的复配小曲由母曲和酵母组成,The second invention object of the present invention is to provide a kind of composite ditty, described composite ditty is made up of mother song and yeast,
所述的母曲中的微生物由黑曲霉、黑根霉、米根霉和米曲霉组成;The microorganism in described parent song is made up of Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae;
所述的酵母由产酯酵母和酿酒酵母组成;The yeast is composed of ester-producing yeast and Saccharomyces cerevisiae;
所述的黑曲霉、黑根霉、米根霉和米曲霉的重量比为14:2:3:1;The weight ratio of described Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae is 14:2:3:1;
所述的母曲与产酯酵母的重量体积比为100g:20ml;The weight-to-volume ratio of the mother song and ester-producing yeast is 100g: 20ml;
所述的母曲与酿酒酵母的重量体积比为100g:10ml;The weight-to-volume ratio of the mother song and Saccharomyces cerevisiae is 100g: 10ml;
所述的产酯酵母和酿酒酵母中的酵母数均不小于1×108个/mL;The number of yeasts in the ester-producing yeast and Saccharomyces cerevisiae is not less than 1× 108 /mL;
所述的黑曲霉保藏编号为CCTCC M 2016410;The Aspergillus niger preservation number is CCTCC M 2016410;
所述的米曲霉保藏编号为CCTCC M 2016411;The Aspergillus oryzae preservation number is CCTCC M 2016411;
所述的黑根霉保藏编号为CCTCC M 2016412;The Rhizopus niger preservation number is CCTCC M 2016412;
所述的米根霉保藏编号为CCTCC M 2016413;The Rhizopus oryzae preservation number is CCTCC M 2016413;
所述的产酯酵母保藏编号为CCTCC M 2016400。The deposit number of the ester-producing yeast is CCTCC M 2016400.
本发明的第三个发明目的是提供所述的复配小曲的制备方法,包括如下步骤:The third object of the invention of the present invention is to provide the preparation method of the compound ditty, comprising the steps of:
A,母曲的制备:将黑根霉、米根霉、黑曲霉、米曲霉的霉菌孢子分别接种到带有麸皮的培养瓶中,培养24-48h,待麸皮表面长满菌丝时,扣瓶培养3-6d;取出40℃下干燥4h,将黑曲霉、黑根霉、米根霉和米曲霉按照14:2:3:1的重量比混合,然后于4℃下保存,以备酿酒用;A, the preparation of mother koji: inoculate the mold spores of Rhizopus niger, Rhizopus oryzae, Aspergillus niger, and Aspergillus oryzae respectively into culture bottles with bran, cultivate for 24-48h, when the surface of bran is covered with mycelia , cultured for 3-6 days in the bottle; take it out and dry it at 40°C for 4 hours, mix Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae in a weight ratio of 14:2:3:1, and then store it at 4°C for For brewing;
B,酵母的制备:将产酯酵母和酿酒酵母分别扩大培养,使酵母数达到1×108个/mL后,备用。B. Yeast preparation: the ester-producing yeast and Saccharomyces cerevisiae were expanded and cultivated separately to make the number of yeasts reach 1×10 8 /mL, and then set aside.
所述的母曲的制备方法如下:The preparation method of described parent song is as follows:
取小麦喷洒润粮,粉碎后与新鲜麦麸混合,加入水,拌料混合均匀;将混合均匀的料分装入三角瓶中,装料厚度不超过2cm,用8层纱布包扎封口,再用牛皮纸包扎灭菌,放入无菌室,待冷却至30℃时,用接种环挑取黑根霉、米根霉、黑曲霉、米曲霉的霉菌孢子分别接入三角瓶中,混匀;Take wheat to spray moist grain, crush it, mix it with fresh wheat bran, add water, and mix the ingredients evenly; divide the evenly mixed ingredients into triangular bottles, the thickness of the filling should not exceed 2cm, wrap the seal with 8 layers of gauze, and then use Wrap and sterilize with kraft paper, put it into a sterile room, and when it is cooled to 30°C, use an inoculation loop to pick out the fungal spores of Rhizopus niger, Rhizopus oryzae, Aspergillus niger, and Aspergillus oryzae into the triangular flask respectively, and mix well;
黑根霉、米根霉放入28℃培养箱中培养24h,待麸皮表面长满菌丝时,扣瓶培养3d;Put Rhizopus nigricans and Rhizopus oryzae in an incubator at 28°C for 24 hours, and when the surface of the bran is covered with hyphae, culture them in bottles for 3 days;
黑曲霉、米曲霉放入30℃培养箱中培养48h,待麸皮表面长满菌丝时,扣瓶培养6d;Aspergillus niger and Aspergillus oryzae were cultured in a 30°C incubator for 48 hours, and when the surface of the bran was covered with hyphae, they were bottled and cultured for 6 days;
培养好后分别取出在40℃下干燥4h,将黑曲霉、黑根霉、米根霉和米曲霉按照14:2:3:1的重量比混合,然后于4℃下保存,以备酿酒用。After culturing, take them out and dry them at 40°C for 4 hours, mix Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae in a weight ratio of 14:2:3:1, and then store them at 4°C for winemaking .
本发明的第四个发明目的是提供一种利用所述复配小曲生产小曲白酒的方法,包括如下步骤:The fourth object of the present invention is to provide a method for producing Xiaoqu baijiu by using the compound Xiaoqu, comprising the steps of:
1)清蒸稻壳:称取稻壳,加水润湿,于115℃加热灭菌20min;1) Steamed rice husk: weigh the rice husk, add water to moisten it, and heat and sterilize it at 115°C for 20 minutes;
2)蒸料:将清蒸结束后的稻壳和称取的大米在白瓷盘中混匀,加水,静置10min,分装进三角瓶中,用6层纱布封口,灭菌蒸料20min;2) Steaming material: Mix the steamed rice husk and the weighed rice in a white porcelain plate, add water, let it stand for 10 minutes, put it into a triangular bottle, seal it with 6 layers of gauze, and sterilize the steaming material for 20 minutes;
3)糖化:将料倒至白瓷盘中,冷却至30℃左右,加入2%的母曲,即每100g原料加入2g母曲,拌匀,再装入三角瓶中,用6层纱布包扎,于32℃下糖化24h;3) Saccharification: Pour the material into a white porcelain plate, cool to about 30°C, add 2% of the mother koji, that is, add 2g of the mother koji per 100g of raw materials, mix well, then put it into a triangular bottle, and wrap it with 6 layers of gauze , saccharified at 32°C for 24h;
4)发酵:将糖化好的料醅到入白瓷盘中,加入10%酵母菌液,混匀,分装入三角瓶中,接上瓶塞、导管,30℃下发酵7天;每天观察发酵情况及称重;4) Fermentation: Put the saccharified grains into a white porcelain plate, add 10% yeast liquid, mix well, put them into a triangular flask, connect the cork and catheter, and ferment for 7 days at 30°C; observe every day Fermentation and weighing;
5)蒸馏:向高压锅加水,电炉加热烧开,将发酵好的原料,一层一层探气撒在高压锅内,保证料的疏松均匀,上甑完料,立即上盖,接上导管,做好水封,此时小火蒸酒,保持锅内沸腾,同时打开循环水开始冷凝。出酒时,最初10mL酒头单独接收,含有大量低沸点的甲醇等对人体有害物质。当酒精浓度低于30℃时停止接收,再接酒尾;5) Distillation: add water to the pressure cooker, heat it with an electric furnace, and sprinkle the fermented raw materials in the pressure cooker layer by layer to ensure that the material is loose and even. The water is sealed, and at this time, the wine is steamed on a low heat to keep the pot boiling, and at the same time, the circulating water is turned on to start to condense. When the wine is out, the first 10mL wine head is received separately, which contains a large amount of low-boiling methanol and other harmful substances to the human body. Stop receiving when the alcohol concentration is lower than 30°C, and then pick up the tail;
所述的原料为稻壳、大米和水;所述的10%酵母菌液,是由产酯酵母和酿酒酵母分别培养至酵母数达到1×108个/mL后,按每添加100g母曲,加入20ml产酯酵母液和10ml酿酒酵母液,再加入无菌水稀释至原料的10%即为10%酵母菌液;即每100g原料,加母曲2g,加产酯酵母和酿酒酵母0.2ml和0.1ml,再稀释成10ml,即为10%酵母菌液。The raw materials are rice husk, rice and water; the 10% yeast liquid is cultured by ester-producing yeast and Saccharomyces cerevisiae until the number of yeasts reaches 1× 108 /mL, and then added 100g of mother koji , add 20ml of ester-producing yeast liquid and 10ml of Saccharomyces cerevisiae liquid, then add sterile water to dilute to 10% of the raw material, which is 10% yeast liquid; that is, for every 100g of raw material, add 2g of mother koji, add 0.2 g of ester-producing yeast and Saccharomyces cerevisiae ml and 0.1ml, and then diluted to 10ml, which is 10% yeast solution.
本发明涉及到的几种微生物的保藏信息如下:The preservation information of several microorganisms involved in the present invention is as follows:
1)黑曲霉1) Aspergillus niger
保藏日期:2016-7-28Storage date: 2016-7-28
保藏单位:中国典型培养物保藏中心(CCTCC);Deposit unit: China Center for Type Culture Collection (CCTCC);
保藏编号:CCTCC M 2016410;Deposit number: CCTCC M 2016410;
分类命名:黑曲霉(Aspergillas niger)FLW-1。Taxonomic designation: Aspergillas niger FLW-1.
菌株特征:菌落表面呈颗粒状,有放射性凹沟、同心环形,反面在中央部分略带黄褐色、有放射性裂纹且与表面凹沟相对应。28℃培养7d,菌落直径为1.9-2.5cm。菌丝有时可见横隔,足细胞膨大不明显,顶囊明显膨大、多为球形,表面生辐射状小梗,小梗顶端分生孢子串生,分生孢子为球形,褐色。Strain characteristics: The surface of the colony is granular, with radioactive grooves and concentric rings. The reverse side is slightly yellowish brown in the central part, with radioactive cracks corresponding to the surface grooves. Cultured at 28°C for 7 days, the colony diameter was 1.9-2.5cm. Diaphragm can be seen sometimes in hyphae, podocytes are not obviously enlarged, apical capsule is obviously enlarged, mostly spherical, radial stalks grow on the surface, conidia are clustered at the top of the stalks, and conidia are spherical and brown.
2)米曲霉2) Aspergillus oryzae
保藏日期:2016-7-28Storage date: 2016-7-28
保藏单位:中国典型培养物保藏中心(CCTCC);Deposit unit: China Center for Type Culture Collection (CCTCC);
保藏编号:CCTCC M 2016411;Deposit number: CCTCC M 2016411;
分类命名:米曲霉(Aspergillus oryzae)FLW-2。Classification name: Aspergillus oryzae (Aspergillus oryzae) FLW-2.
菌株特征:菌落稠密,初期白色后多为黑褐色;匍匐菌丝爬行,无色,有发达的褐色指状假根;孢囊梗直立,极少数单生,多为2-4株成束,壁光滑,褐色,F1有囊状膨大。孢子囊球形,壁有微刺,黑色,直径60-250um;囊轴淡褐色,近球形、卵圆形或球形,直径50-90um;囊托楔形;孢囊孢子拟卵形、近球形,表面有条纹及棱角,颜色黄灰色,直径5-8um;厚垣孢子球形。Strain characteristics: dense colony, initially white and then dark brown; creeping hyphae crawling, colorless, with well-developed brown finger-like rhizoids; cystic peduncles are erect, rarely solitary, mostly in bundles of 2-4 plants, The wall is smooth, brown, and F1 has cystic enlargement. The sporangia are spherical, with slight spines on the wall, black, 60-250um in diameter; the axis of the cyst is light brown, subspherical, oval or spherical, 50-90um in diameter; Striped and angular, yellow-gray in color, 5-8um in diameter; chlamydospores are spherical.
3)黑根霉3) Rhizopus niger
保藏日期:2016-7-28Storage date: 2016-7-28
保藏单位:中国典型培养物保藏中心(CCTCC);Deposit unit: China Center for Type Culture Collection (CCTCC);
保藏编号:CCTCC M 2016412;Deposit number: CCTCC M 2016412;
分类命名:黑根霉(Rhizopus nigricans)FLC-3。Taxonomic designation: Rhizopus nigricans FLC-3.
菌株特征:菌落较稠密,初期白色后灰褐色;假根非常发达;匍匐菌丝爬行,无色。孢囊梗2-7株成束,稍微弯曲,暗褐色,不分枝,表面光滑,长度在1500-3000um,直径20-25um;孢子囊球形或者近球形,老熟后颜色变为黑色,直径100-200um;囊轴近球形壁光滑、灰褐色,直径70-120um;囊托大而明显,楔形;孢囊孢子表面有明显条纹,有棱角,形状不规则,多为卵形,灰色;厚垣孢子卵圆形或球形。Strain characteristics: the colony is relatively dense, initially white and then taupe; rhizoids are very developed; creeping hyphae crawling, colorless. Sporangia 2-7 in bundles, slightly curved, dark brown, unbranched, smooth surface, length 1500-3000um, diameter 20-25um; 100-200um; the axis of the cyst is smooth and taupe, with a diameter of 70-120um; the cystic receptacle is large and obvious, wedge-shaped; the surface of cyst spores has obvious stripes, corners, irregular shape, mostly ovate, gray; thick Mycospores ovoid or spherical.
4)米根霉4) Rhizopus oryzae
保藏日期:2016-7-28Storage date: 2016-7-28
保藏单位:中国典型培养物保藏中心(CCTCC);Deposit unit: China Center for Type Culture Collection (CCTCC);
保藏编号:CCTCC M 2016413;Deposit number: CCTCC M 2016413;
分类命名:米根霉(Rhizopus oryzae)FLC-4。Classification name: Rhizopus oryzae (Rhizopus oryzae) FLC-4.
菌株特征:菌落稠密,初期白色后多为黑褐色;匍匐菌丝爬行,无色,有发达的褐色指状假根;孢囊梗直立,极少数单生,多为2-4株成束,壁光滑,褐色,F1有囊状膨大。孢子囊球形,壁有微刺,黑色,直径60-250um;囊轴淡褐色,近球形、卵圆形或球形,直径50-90um;囊托楔形;孢囊孢子拟卵形、近球形,表面有条纹及棱角,颜色黄灰色,直径5-8um;厚垣孢子球形。Strain characteristics: dense colony, initially white and then dark brown; creeping hyphae crawling, colorless, with well-developed brown finger-like rhizoids; cystic peduncles are erect, rarely solitary, mostly in bundles of 2-4 plants, The wall is smooth, brown, and F1 has cystic enlargement. The sporangia are spherical, with slight spines on the wall, black, 60-250um in diameter; the axis of the cyst is light brown, subspherical, oval or spherical, 50-90um in diameter; Striped and angular, yellow-gray in color, 5-8um in diameter; chlamydospores are spherical.
5)产酯酵母5) Ester-producing yeast
保藏日期:2016-7-19Storage date: 2016-7-19
保藏单位:中国典型培养物保藏中心(CCTCC);Deposit unit: China Center for Type Culture Collection (CCTCC);
保藏编号:CCTCC M 2016400;Deposit number: CCTCC M 2016400;
分类命名:酿酒酵母(Saccharomyces cerevisiae)QXC-2。Classification name: Saccharomyces cerevisiae (Saccharomyces cerevisiae) QXC-2.
菌株特征:酵母菌株的菌落凸起,较大,边缘略不规则,表面湿润光滑,呈米白色;细胞形态为椭圆形,单端芽殖。Strain characteristics: The colony of the yeast strain is raised, larger, with slightly irregular edges, the surface is moist and smooth, and is off-white; the cell shape is oval, and single-terminal budding.
自古以来酿酒就有“欲酿酒,必先制曲”的说法,人们形象地称曲为“酒之骨”。根霉主要因为其产淀粉酶能力强,可以将淀粉质原料糖化生成糊精、葡萄糖,所以被广泛应用于白酒生产。根霉还有产酒精的能力,可以进行边糖化边发酵,且在发酵过程中能产生柠檬酸等有机酸,此外,在一定的条件下还能产生乙酸乙酯、乳酸乙酯等风味物质;曲霉是白酒酿造中一大类微生物,在白酒生产中占的霉菌种类最多。米曲霉与黑曲霉是酸性蛋白酶和α-淀粉酶的重要来源,可以分解原料中的蛋白和淀粉,不仅可以产酒,而且增加白酒中的风味物质。Since ancient times, there has been a saying in wine making that "if you want to make wine, you must first make koji", and people vividly call koji "the bone of wine". Rhizopus is widely used in liquor production mainly because of its strong amylase-producing ability, which can saccharify starchy raw materials into dextrin and glucose. Rhizopus also has the ability to produce alcohol, which can be fermented while saccharifying, and can produce organic acids such as citric acid during the fermentation process. In addition, under certain conditions, it can also produce flavor substances such as ethyl acetate and ethyl lactate; Aspergillus is a large group of microorganisms in liquor brewing, and it accounts for the most types of molds in liquor production. Aspergillus oryzae and Aspergillus niger are important sources of acid protease and α-amylase, which can decompose protein and starch in raw materials, not only can produce wine, but also increase flavor substances in liquor.
多菌种制得的复配小曲,决不仅仅是几种微生物的简单混合,由于微生物生长的相互作用,相互影响导致微生物在白酒生产的各个过程中数量、种类和酶系有较大差异,最终的产物也有很大不同,本研究中利用的微生物是从几十种小曲中进行筛选、诱变后组合起来的,如:筛选的产酯酵母单独的产酯能力可达到9.51g/L,比目前国内报导的产酯酵母的产酯能力都高,其次,研究了各种微生物的生长、代谢条件,选择最适的培养条件后,分别培养,再通过正交的糖化实验来确定母曲的配比,再利用母曲的糖化条件、时间确定添加酵母的种类和数量,这是其它人都没有做过的配比方法。通过采用这些方法发酵实验的结果表明:1.本复配小曲产酒能力有所提升,2.产酯能力强,3.通过气相色谱分析可知,产生的风味物质的数量和种类比一般小曲增加较多。The compound Xiaoqu produced by multiple strains is not just a simple mixture of several microorganisms. Due to the interaction of microbial growth and mutual influence, there are great differences in the number, type and enzyme system of microorganisms in the various processes of liquor production. The final products are also very different. The microorganisms used in this study were selected from dozens of Xiaoqu and combined after mutagenesis. For example, the ester-producing ability of the screened ester-producing yeast alone can reach 9.51g/L, The ester-producing ability of the ester-producing yeast reported in China is higher. Secondly, the growth and metabolic conditions of various microorganisms are studied. After selecting the most suitable culture conditions, they are cultured separately, and then the mother song is determined by orthogonal saccharification experiments. The ratio of yeast, and then use the saccharification conditions and time of the mother song to determine the type and quantity of yeast to be added. This is a ratio method that no one else has done. The results of fermentation experiments using these methods show that: 1. The wine-producing ability of the compound Xiaoqu has been improved; 2. The ester-producing ability is strong; 3. Through gas chromatography analysis, it can be seen that the number and types of flavor substances produced are higher than those of ordinary Xiaoqu. more.
附图说明Description of drawings
图1-1为酿酒曲药QXC的稀释涂布结果;Figure 1-1 is the dilution coating result of the brewer's koji medicine QXC;
图1-2为酿酒曲药HX的稀释涂布结果;Figure 1-2 is the diluted coating result of brewer's koji medicine HX;
图1-3为酿酒曲药CN的稀释涂布结果;Fig. 1-3 is the dilute coating result of distiller's koji medicine CN;
图2-1为红色的产酒精能力高的酵母菌TTC法测定酵母呼吸强度;Figure 2-1 is the yeast respiration intensity measured by the TTC method of the red yeast with high alcohol production capacity;
图2-2为粉红色的产酒精能力低的酵母菌TTC法测定酵母呼吸强度;Figure 2-2 is the yeast respiration intensity measured by the TTC method of the pink yeast with low alcohol production capacity;
图3-1为QXC-2酵母菌株在YPD培养基上的菌落特征;Figure 3-1 is the colony characteristics of QXC-2 yeast strain on YPD medium;
图3-2为HX-1酵母菌株在YPD培养基上的菌落特征;Figure 3-2 is the colony characteristics of HX-1 yeast strain on YPD medium;
图3-3为CN-5酵母菌株在YPD培养基上的菌落特征;Fig. 3-3 is the bacterium colony characteristic of CN-5 yeast strain on YPD medium;
图4-1为QXC-2酵母菌株的细胞形态;Figure 4-1 is the cell morphology of the QXC-2 yeast strain;
图4-2为2HX-1酵母菌株的细胞形态;Figure 4-2 is the cell morphology of 2HX-1 yeast strain;
图4-3为CN-5酵母菌株的细胞形态;Figure 4-3 is the cell morphology of CN-5 yeast strain;
图5为酵母基因组DNA电泳图;Fig. 5 is the electrophoresis diagram of yeast genome DNA;
图6为酵母基因组中5.8S rDNA-ITS序列PCR扩增产物电泳图;Fig. 6 is the electrophoresis diagram of the 5.8S rDNA-ITS sequence PCR amplification product in the yeast genome;
图7为QXC-2的测序结果;Figure 7 shows the sequencing results of QXC-2;
图8为望仙小曲酒气相色谱图;1.甲醇;2.乙醇;3.乙酸乙酯;4.未知;5.异丁醇;6乙酸.;7.正丁醇;8.未知;9.糠醛;10.未知;Fig. 8 is the gas chromatogram of Wangxian Xiaoqu Liquor; 1. methanol; 2. ethanol; 3. ethyl acetate; 4. unknown; 5. isobutanol; 6 acetic acid.; 7. n-butanol; 8. unknown; 9 .furfural; 10. unknown;
图9为12号复配小曲白酒气相色谱图。其中,1.乙醛;2.甲醇;3.正丙醇;4.乙酸乙酯;5.乙缩醛;6.未知;7.仲丁醇;8.乙醇;9.乙酸;10.异丁酸乙酯;11.异戊醇;12.未知;13.乳酸乙酯。Figure 9 is a gas chromatogram of No. 12 compound Xiaoqu Baijiu. Among them, 1. Acetaldehyde; 2. Methanol; 3. Propanol; 4. Ethyl acetate; 5. Acetal; 6. Unknown; Ethyl butyrate; 11. Isoamyl alcohol; 12. Unknown; 13. Ethyl lactate.
具体实施方式detailed description
本发明所用的材料的来源。Sources of Materials Used in the Invention.
药品如表1。Drugs are listed in Table 1.
表1药品Table 1 Drugs
仪器如表2。The instruments are shown in Table 2.
表2仪器Table 2 Instruments
安琪酿酒酵母,市售,湖北宜昌安琪生物集团有限公司。Angel Saccharomyces cerevisiae, commercially available, Hubei Yichang Angel Biological Group Co., Ltd.
小曲品种如表3。The varieties of Xiaoqu are shown in Table 3.
表3小曲种类及其来源Table 3 Types of ditties and their sources
一、黑曲霉、黑根霉、米根霉和米曲霉的筛选,以及母曲的制备1. Screening of Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae, and preparation of mother koji
1.1分离方法1.1 Separation method
采用稀释涂布法将小曲悬液进行稀释涂布,称1g研磨好的小曲加入100mL无菌水中混合均匀,梯度稀释后,在虎红琼脂、PDA和察氏培养基上取稀释菌液0.1mL涂布,于28℃培养48h。取出无杂菌的平板,挑取霉菌菌落点种于虎红琼脂培养基上,重复操作3至4次得到较纯种菌株。将上一步操作得到的菌株培养4-5天,得到成熟孢子按照上述方法梯度稀释涂布,重复涂布2至3次得到更纯的菌株。根据菌落形态及镜检结果验证纯种后分别接种到斜面保存在冰箱中备用,不纯菌株的再继续分离后保存,并对其进行初步归类。Use the dilution coating method to dilute and coat the Xiaoqu suspension, weigh 1g of the ground Xiaoqu and add it to 100mL sterile water and mix evenly. After gradient dilution, take 0.1mL of the diluted bacterial solution on Tiger Red Agar, PDA and Chapei’s Medium Spread and incubate at 28°C for 48h. Take out the flat plate without miscellaneous bacteria, pick the mold colony and inoculate it on the tiger red agar medium, and repeat the operation 3 to 4 times to obtain a relatively pure strain. Cultivate the strain obtained in the previous step for 4-5 days to obtain mature spores and apply gradient dilution according to the above method, and repeat the application 2 to 3 times to obtain a more pure strain. According to the colony morphology and microscopic examination results, the pure strains were inoculated into inclined planes and stored in the refrigerator for later use. The impure strains were further isolated and stored, and were initially classified.
1.2菌株鉴定1.2 Strain identification
1)插片培养1) Insert culture
预先配制好PDA培养基,以无菌操作倾斜45°插入灭菌后的载玻片约2-6片。用接种针从斜面上挑取少量孢子,点种时应该尽可能的靠近载玻片根部。将培养皿倒置于恒温箱内,28℃培养一定时间(根霉和毛霉5-6天,青霉曲霉10-14天),观察并记录菌落特征。Prepare the PDA medium in advance, and insert about 2-6 pieces of sterilized glass slides at an angle of 45° by aseptic operation. Pick a small amount of spores from the slope with an inoculation needle, and place them as close to the root of the slide as possible. Place the petri dish upside down in an incubator, culture at 28°C for a certain period of time (5-6 days for Rhizopus and Mucor, 10-14 days for Aspergillus penicillium), observe and record the characteristics of the colonies.
2)菌落形态和特征2) Colony morphology and characteristics
(1)生长或发育的速度:培养一定天数后,测量菌落直径,一般常以生长极慢、慢、中等、快等来加以说明。(1) Growth or development speed: after culturing for a certain number of days, the diameter of the colony is measured, which is usually described as extremely slow, slow, medium, fast, etc.
(2)菌落的颜色:表面和底部菌丝以及菌落背面的颜色及其变化。(2) Color of the colony: the color and change of the hyphae on the surface and the bottom of the colony and the back of the colony.
(3)菌落的表面:分别记录菌落的全部、中心部分、部分以及边缘部分等形态。(3) The surface of the colony: record the shape of the whole colony, the center part, part and the edge part respectively.
(4)菌落的质地:菌落外观常见类型有羊毛状、毡状、皮革状、绒毛状、明胶状、棉絮状、粉粒状或束状。(4) Colony texture: Common types of colony appearance are wool-like, felt-like, leather-like, fluffy, gelatin-like, cotton-wool-like, powder-like or bundle-like.
(5)菌落的边缘:纤毛状、锯齿状、全缘、树枝状等。(5) The edge of the colony: ciliated, jagged, entire, dendritic, etc.
(6)菌落的高度:菌落中心部分凸起或陷没或丘状隆起、菌落扁平,陷没等。(6) The height of the colony: the central part of the colony is raised or sunken or mounded, the colony is flat, sunken, etc.
(7)培养基颜色变化:颜色变化范围是仅仅菌丝体所覆盖部分,还是扩大到其他部分。(7) Color change of the culture medium: whether the range of color change is only the part covered by the mycelium, or is it extended to other parts.
(8)渗出物:有些真菌常常在菌落表面分泌带颜色的液滴。在观察时注意有无此现象,数量及色调等。(8) Exudate: Some fungi often secrete colored droplets on the surface of the colony. Pay attention to whether there is such a phenomenon, quantity and color when observing.
(9)气味:芳香味,土气味或霉味等,当然也有无味者。(9) Odor: aromatic, earthy or musty, etc., of course there are also odorless ones.
3)显微形态和特征3) Microscopic morphology and characteristics
将洁净的载玻片中央滴适量乳酸石碳酸棉蓝染液,取出培养成熟的菌落平板,在酒精灯无菌范围内从平板内取出盖玻片轻覆在载玻片上,染色一定时间后置于显微镜下观察并记录以下特征。Put an appropriate amount of lactic acid carbolic acid cotton blue staining solution in the center of the clean glass slide, take out the cultured colony plate, take out the cover glass from the plate under the sterile range of the alcohol lamp and cover it lightly on the glass slide, and place it after staining for a certain period of time. Observe and record the following characteristics under a microscope.
(1)菌丝:菌丝有无横隔,以及颜色,宽度,形状等,是否存在根、足细胞、结节或隆起等特殊结构。(1) Mycelium: Whether there are transverse septa, color, width, shape, etc., and whether there are special structures such as roots, podocytes, nodules or bulges.
(2)子实体的形态:观察子囊、子囊壳、孢子囊和担子果等的颜色,形状,大小,结构特征。(2) Morphology of fruiting bodies: observe the color, shape, size, and structural characteristics of ascus, ascus shells, sporangia, and basidiocarps.
(3)孢子:无性孢子和有性孢子的形状,颜色,表面的特征(如纹饰或突起等),孢子有无分隔(单细胞还是多细胞构成),孢子萌发的类型(单极出芽、两级出芽或多级出芽等)。(3) Spores: the shape, color, and surface features of asexual and sexual spores (such as ornamentation or protrusions, etc.), whether the spores are separated (unicellular or multicellular), and the type of spore germination (unipolar germination, bipolar stage budding or multi-stage budding, etc.).
1.3测定产糖化酶和液化酶性能1.3 Determination of the performance of glucoamylase and liquefaction enzyme
(1)单菌种麸曲制备(1) Preparation of single-strain bran koji
麸皮与水按照1:1的比例混合均匀,按约1cm的厚度分装于500ml三角瓶,注意控制三角瓶瓶口不要沾上麸皮,封口后于115℃高压蒸汽灭菌1h。冷却至45℃以下,摇匀使其疏松,每瓶接种3环斜面菌种置于恒温箱中,28℃培养5天,期间每隔12h振荡一次,待麸曲板结后扣瓶培养,停止振荡。Mix bran and water evenly in a ratio of 1:1, and pack them into 500ml triangular flasks with a thickness of about 1cm. Be careful not to get bran on the mouth of the triangular flask. After sealing, sterilize at 115°C for 1 hour. Cool to below 45°C, shake well to make it loose, inoculate each bottle with 3 rings of slant strains, place in an incubator, culture at 28°C for 5 days, shake once every 12 hours during the period, and stop shaking after the bran hardens. .
将麸曲从三角瓶取出,放入4层纱布内包裹编号,35℃烘干40小时,得到绝干麸曲。Take the bran koji out of the triangular bottle, put it into 4 layers of gauze, wrap the number, and dry it at 35°C for 40 hours to obtain an absolutely dry bran koji.
(2)糖化力的测定(2) Determination of saccharification power
①5%固体曲浸出液的制备:准确称取5.00g绝干麸曲,装入容量为250ml烧杯中,分离曲团结块后加pH=4.6的醋酸-醋酸钠缓冲溶液10mL以及蒸馏水90ml,摇匀后置于恒温水浴锅中35℃保温1h,每15min取出振荡混匀一次,过滤后收集滤液等待测定。① Preparation of 5% solid koji extract: Accurately weigh 5.00g of dry bran koji, put it into a 250ml beaker, separate the koji lumps, add 10mL of acetic acid-sodium acetate buffer solution with pH=4.6 and 90ml of distilled water, shake well Place it in a constant temperature water bath at 35°C for 1 hour, take it out every 15 minutes, shake it and mix it once, collect the filtrate after filtration and wait for determination.
②糖化:精确量取20g/L淀粉溶液25.0mL于50ml容量瓶,35℃恒温水浴锅中保温10min,使温度达到测定温度,吸取5.00ml试样浸出液于容量瓶,摇匀后放回水浴锅中准确糖化1h,快速加入1ml浓度为NaOH溶液,取出容量瓶摇匀,冷却至室温。②Saccharification: Accurately measure 25.0mL of 20g/L starch solution in a 50ml volumetric flask, keep it in a constant temperature water bath at 35°C for 10min, make the temperature reach the measured temperature, draw 5.00ml sample extract into the volumetric flask, shake well and put it back into the water bath Accurately saccharify in medium for 1 hour, quickly add 1ml of NaOH solution, take out the volumetric flask, shake well, and cool to room temperature.
③预实验:为了正确的掌握需要加入的标准溶液的体积,尽量在1min之内完成滴定,需要进行预实验。于150ml三角瓶中依次加入菲林试剂甲液、乙液、待测液各5ml,预先加入一定量的葡萄糖标准溶液,在功率为1000w的电炉上加热至沸腾,在沸腾状态下滴加1.0%甲基蓝指示剂1~2滴,以0.25%的标准葡萄糖溶液滴定至蓝浅黄色即为滴定终点,记下滴定用去葡萄糖总量V。③Pre-experiment: In order to correctly grasp the volume of the standard solution to be added and try to complete the titration within 1 min, a pre-experiment is required. In a 150ml Erlenmeyer flask, add 5ml of film reagent A solution, B solution, and test solution in turn, add a certain amount of glucose standard solution in advance, heat it to boiling on an electric furnace with a power of 1000w, and add 1.0% A solution dropwise in the boiling state. Take 1-2 drops of base blue indicator, titrate with 0.25% standard glucose solution to blue light yellow, which is the titration end point, and record the total amount of glucose V used for titration.
④正式测定:于150ml三角瓶中依次加入菲林试剂甲液、乙液、待测液各5ml,蒸馏水10ml,预先加入少于预实验中V约1ml的葡萄糖标准溶液,把三角瓶放置于功率为1000w的电炉上加热至沸腾,在沸腾状态下滴加1.0%甲基蓝指示剂1~2滴,以0.25%的标准葡萄糖溶液滴定至蓝浅黄色即为滴定终点,记下滴定用去葡萄糖总量V1。④ Formal measurement: Add 5ml of film reagent A solution, B solution, and test solution to a 150ml conical flask in turn, and 10ml of distilled water. Add glucose standard solution less than about 1ml of V in the pre-experiment in advance, and place the conical flask in a power Heat it to boiling on a 1000w electric furnace, add 1-2 drops of 1.0% methylene blue indicator dropwise in the boiling state, and titrate with 0.25% standard glucose solution to blue light yellow, which is the titration end point. Quantity V 1 .
⑤空白试验:将正式滴定中的待测液换成蒸馏水,重复上述操作,记录消耗体积V0。⑤Blank test: replace the liquid to be tested in the formal titration with distilled water, repeat the above operation, and record the consumed volume V 0 .
⑥计算⑥ calculation
曲药糖化力:在35℃,pH=4.6,1g绝干曲1h酶解可溶性淀粉产生1mg葡萄糖为1个糖化力单位。Saccharification power of koji medicine: At 35°C, pH=4.6, 1 g of dry koji is enzymatically hydrolyzed with soluble starch for 1 hour to produce 1 mg of glucose as one unit of saccharification power.
式1Formula 1
式中:In the formula:
X──糖化力(mg/g·h);X──saccharification power (mg/g h);
V0──空白滴定消耗葡萄糖标准溶液的量,mL;V0──The amount of glucose standard solution consumed by blank titration, mL;
V1──试样正式测定时消耗葡萄糖标准溶液的量,mL;V1──The amount of glucose standard solution consumed when the sample is formally measured, mL;
C──葡萄糖标准溶液的浓度,g/mL;C ──concentration of glucose standard solution, g/mL;
t──酶解时间,h。t——Enzymolysis time, h.
(3)液化力的测定(3) Determination of liquefaction force
①试样前处理:准确称取5.00g绝干曲,装入容量为250ml烧杯中,分离曲团结块后加pH=4.6的乙酸-乙酸钠缓冲液10mL以及蒸馏水90ml,摇匀后置于恒温水浴锅中35℃保温1h,每15min取出振荡混匀一次,过滤后收集滤液等待测定。① Sample pretreatment: Accurately weigh 5.00g of dry koji, put it into a beaker with a capacity of 250ml, separate the agglomeration of koji, add 10mL of acetic acid-sodium acetate buffer solution with pH=4.6 and 90ml of distilled water, shake well and place at constant temperature Incubate in a water bath at 35°C for 1 hour, take it out every 15 minutes, shake and mix well, collect the filtrate after filtration and wait for determination.
②液化:量取浓度为20.0g/L淀粉溶液25ml和pH=4.6的醋酸-醋酸钠缓冲液于100毫升试管中,于35℃恒温水浴锅中保温10min,使温度达到测定温度,吸取5.00ml试样浸出液于试管中,摇匀后放回水浴锅中,记录液化开始时间。每隔一段时间用玻璃棒蘸取反应液于预先加有碘液的白瓷滴定板上,直至颜色不再变化即为立液化终止时间。② Liquefaction: Take 25ml of starch solution with a concentration of 20.0g/L and acetic acid-sodium acetate buffer solution with pH=4.6 in a 100ml test tube, keep it in a constant temperature water bath at 35°C for 10min, make the temperature reach the measurement temperature, and absorb 5.00ml Put the leaching solution of the sample in the test tube, shake it well, put it back into the water bath, and record the liquefaction start time. Dip the reaction solution with a glass rod at intervals on the white porcelain titration plate pre-added with iodine solution until the color does not change, which is the end time of liquefaction.
③计算③ calculation
固体曲液化力的定义:在35℃,pH=4.6反应条件下,1g绝干曲1h液化的可溶性淀粉质量。The definition of liquefaction power of solid koji: the mass of soluble starch liquefied by 1 g of dry koji for 1 hour under the reaction conditions of 35°C and pH=4.6.
式2Formula 2
式中:In the formula:
X──液化力(g/g.h);X──Liquefaction force (g/g.h);
25.0──可溶性淀粉溶液用量,ml;25.0──The amount of soluble starch solution, ml;
0.020──可溶性淀粉溶液浓度,g/ml;0.020──Concentration of soluble starch solution, g/ml;
0.25──5.0ml浸出液对应的绝干曲药的试样量,g;0.25──The sample amount of absolute dry koji corresponding to 5.0ml leachate, g;
60──液化可溶性淀粉时间换算成1h的系数;60──Conversion coefficient of liquefaction soluble starch time into 1h;
t──液化时间,min。t——liquefaction time, min.
筛选出形态良好,且组合后糖化力性能与产酒风味最佳的四种霉菌,分别进行了保藏:黑曲霉保藏编号为CCTCC M 2016410;米曲霉保藏编号为CCTCC M 2016411;黑根霉保藏编号为CCTCC M 2016412;米根霉保藏编号为CCTCC M 2016413。Four molds with good morphology and the best saccharification performance and wine-producing flavor were screened out and preserved respectively: Aspergillus niger preservation number is CCTCC M 2016410; Aspergillus oryzae preservation number is CCTCC M 2016411; Rhizopus niger preservation number is CCTCC M 2016411; It is CCTCC M 2016412; the deposit number of Rhizopus oryzae is CCTCC M 2016413.
1.5霉菌的扩大培养1.5 Expanded culture of mold
扩大培养:将筛选出来的四种根霉接种到试管斜面培养基,28℃培养一周,观察菌丝体生长状况,以备用。Expanded cultivation: Inoculate the four kinds of Rhizopus selected into the slant medium of the test tube, cultivate at 28°C for one week, observe the growth of the mycelium, and use it for future use.
1.6母曲的制备1.6 Preparation of mother song
称取1kg新鲜麦麸于白瓷盘中,加入800mL的自来水,拌料混合均匀。将混合均匀的料分装入40个250mL三角瓶中,装料厚度不超过2cm,用8层纱布包扎封口,再用牛皮纸包扎灭菌。在0.1Mpa,121℃下灭菌30min。此时开启无菌室紫外线30min,灭菌完成后取出,放入无菌室,待冷却至30℃时,用接种环挑取霉菌孢子接入三角瓶中,混匀。黑根霉、米根霉、黑曲霉、米曲霉各接10个三角瓶。黑根霉、米根霉放入28℃培养箱中培养24h,待麸皮表面长满菌丝时,扣瓶培养3d;黑曲霉、米曲霉放入30℃培养箱中培养48h,待麸皮表面长满菌丝时,扣瓶培养6d;培养好后分别取出在40℃下干燥4h,将黑曲霉、黑根霉、米根霉和米曲霉混合,然后于4℃下保存,以备酿酒用。Weigh 1 kg of fresh wheat bran in a white porcelain plate, add 800 mL of tap water, and mix the ingredients evenly. The uniformly mixed material was divided into 40 250mL conical flasks, the thickness of which was not more than 2cm, wrapped and sealed with 8 layers of gauze, and then wrapped with kraft paper for sterilization. Sterilize at 0.1Mpa, 121°C for 30min. At this time, turn on the ultraviolet light in the sterile room for 30 minutes. After the sterilization is completed, take it out and put it into the sterile room. When it is cooled to 30°C, use the inoculation loop to pick up the mold spores and put them into the conical flask, and mix them well. Rhizopus niger, Rhizopus oryzae, Aspergillus niger, and Aspergillus oryzae each received 10 triangular flasks. Put Rhizopus niger and Rhizopus oryzae in an incubator at 28°C for 24 hours, and when the surface of the bran is covered with hyphae, culture them in bottles for 3 days; When the surface is covered with hyphae, culture the bottle for 6 days; after culture, take it out and dry it at 40°C for 4 hours, mix Aspergillus niger, Rhizopus niger, Rhizopus oryzae and Aspergillus oryzae, and store it at 4°C for wine making use.
二、产酯酵母的筛选和鉴定2. Screening and identification of ester-producing yeast
2.1产酯酵母的分离纯化2.1 Isolation and purification of ester-producing yeast
将挑选的酿酒曲药(湖北省宜昌市屈香醇酒曲)取1g加入到100mL富集培养基中,在28℃的恒温摇床培养箱中培养48h,培养结束后,将培养液用无菌水稀释至10-6倍,分别吸取0.1mL涂布于YPD培养基中,于28℃恒温培养48h。挑选菌落和细胞形态不同的酵母菌按来源和挑选的先后顺序编号,反复进行分离纯化,直至得到纯菌落为止。Add 1 g of the selected brewer’s koji medicine (Drosophila distiller’s yeast, Yichang City, Hubei Province) into 100 mL of enrichment medium, and incubate in a constant temperature shaker incubator at 28°C for 48 hours. Dilute to 10-6 times, draw 0.1mL respectively and apply in YPD medium, and incubate at 28°C for 48h. Select yeasts with different colonies and cell shapes, number them according to the source and the order of selection, and repeat the separation and purification until pure colonies are obtained.
分离纯化的酵母菌株在无菌环境下接种到PDA斜面培养基上,28℃培养48h后置于4℃冰箱保藏,每月定期转接。The isolated and purified yeast strains were inoculated on PDA slant medium in a sterile environment, cultured at 28°C for 48 hours, stored in a refrigerator at 4°C, and transferred regularly every month.
2.2产酯酵母的筛选2.2 Screening of ester-producing yeast
1)TTC法测定酵母呼吸酶活力1) Determination of yeast respiratory enzyme activity by TTC method
将纯化的酵母菌接种到TTC下层培养基上,在28℃的恒温培养箱中倒置培养48h,然后在无菌环境下向平板中倒入约12mL TTC上层培养基,左右摇动,使培养基覆盖全部菌落,用黑色布袋包裹平板后,继续在28℃的恒温培养箱中避光培养2~3h,根据菌落的颜色判断酵母产酒精能力的大小,挑选红色的菌落测定其产酯能力。Inoculate the purified yeast on the TTC lower layer medium, and culture it upside down in a constant temperature incubator at 28°C for 48 hours, then pour about 12mL of TTC upper layer medium into the plate under a sterile environment, shake it left and right, so that the medium covers After wrapping all the colonies on the plate with a black cloth bag, continue to incubate in a constant temperature incubator at 28°C in the dark for 2 to 3 hours, judge the alcohol production capacity of the yeast according to the color of the colony, and select the red colony to determine its ester production capacity.
2)产酯酵母产酯能力的测定2) Determination of ester-producing ability of ester-producing yeast
将挑选出来的产酯酵母接种到产酯培养基中,28℃发酵6天。发酵结束后,测定发酵液中总酯的含量,选择产酯能力高的酵母菌株进行分子鉴定。The selected ester-producing yeasts were inoculated into the ester-producing medium, and fermented at 28° C. for 6 days. After the fermentation, the content of total esters in the fermentation broth was measured, and yeast strains with high ester-producing ability were selected for molecular identification.
总酯含量测定方法如下:The determination method of total ester content is as follows:
酿酒曲药酿制白酒的风味优劣主要依据其中酵母菌的产酯能力。总酯含量高的酿酒曲药,相应曲药中的酵母菌产酯能力就高。The quality of the flavor of liquor brewed with distiller's yeast is mainly based on the ester-producing ability of the yeast. For brewer's koji with high total ester content, the yeast in the corresponding koji has a high ester-producing ability.
取发酵液50mL于50mL离心管中,4000r/min离心10min后,吸取上清液,按白酒中总酯(以乙酸乙酯计,g/L)的测定方法测定发酵液中总酯的含量。Take 50 mL of fermented liquid in a 50 mL centrifuge tube, centrifuge at 4000 r/min for 10 min, absorb the supernatant, and measure the content of total esters in the fermented liquid according to the determination method of total esters in liquor (calculated as ethyl acetate, g/L).
式3Formula 3
式中0.0935——NaOH标准滴定溶液的实际浓度,mol/L;In the formula, 0.0935——the actual concentration of NaOH standard titration solution, mol/L;
15.00——皂化时加入NaOH标准滴定溶液的体积,mL;15.00——the volume of NaOH standard titration solution added during saponification, mL;
0.1047——H2SO4标准滴定溶液的实际浓度,mol/L;0.1047—— The actual concentration of H2SO4 standard titration solution, mol/L;
V1——反滴定时消耗H2SO4标准滴定溶液的体积,mL;V1——the volume of H 2 SO 4 standard titration solution consumed during back titration, mL;
0.08812——与1.00mLNaOH标准滴定溶液[c(NaOH)=1.000mol/L]相当的乙酸乙酯的质量,g;0.08812——The mass of ethyl acetate equivalent to 1.00mL NaOH standard titration solution [c(NaOH)=1.000mol/L], g;
5——取样体积,mL。5——Sampling volume, mL.
2.3产酯酵母鉴定2.3 Identification of ester-producing yeast
1)形态学鉴定1) Morphological identification
将筛选的酵母菌在YPD固体培养基中进行培养,在对数生长期时挑取少量菌落用亚甲基蓝染色制片,在100×10倍油镜下进行显微观察。结合《真菌鉴定手册》中酵母菌的菌落特征及细胞形态,对产酯酵母进行鉴定。The screened yeasts were cultured in YPD solid medium, and a small number of colonies were picked in the logarithmic growth phase and stained with methylene blue to make a microscopic observation under a 100×10 oil lens. Combined with the colony characteristics and cell morphology of the yeast in the "Handbook of Fungal Identification", the ester-producing yeast was identified.
2)分子鉴定2) Molecular identification
取1环产酯能力高的菌株接种到10mL YPD液体培养基中,28℃下培养过夜。Inoculate 1 loop of a strain with high ester-producing ability into 10 mL of YPD liquid medium, and culture overnight at 28°C.
A,基因组DNA提取A, Genomic DNA extraction
用移液枪吸取1.5mL酵母菌液到1,5mL无菌PE离心管中,4℃下10000r/min离心1min,弃上清液。采用Ezup柱式酵母基因组DNA抽提试剂盒,按使用说明书提取酵母DNA,将提取到的酵母基因组DNA放于-20℃冰箱中保存备用。Use a pipette gun to draw 1.5mL of yeast liquid into a 1.5mL sterile PE centrifuge tube, centrifuge at 10000r/min for 1min at 4°C, and discard the supernatant. Use the Ezup Column Yeast Genomic DNA Extraction Kit to extract yeast DNA according to the instruction manual, and store the extracted yeast genomic DNA in a -20°C refrigerator for later use.
B,基因组DNA纯度检测B, Genomic DNA purity test
将DNA溶液稀释5倍,取5mL DNA稀释液进行琼脂糖凝胶电泳,凝胶质量浓度0.8%,电压80V,电泳80min。电泳结束后在凝胶成像分析系统中观察凝胶,以判断提取的DNA的纯度。The DNA solution was diluted 5 times, and 5 mL of the DNA dilution was taken for agarose gel electrophoresis at a gel mass concentration of 0.8% and a voltage of 80 V for 80 min. After electrophoresis, observe the gel in the gel imaging analysis system to judge the purity of the extracted DNA.
C,PCR扩增C, PCR amplification
酵母PCR扩增对象为酵母菌株的5.8S rDNA基因,以提取的酵母菌基因组DNA为模板,通过引物ITS(5’-TCCGTAGGTGAACCTGCGG-3’)和ITS4(5’-TCCTCCGCTTATTGATATGC-3’)扩增真菌核糖体ITS区基因。Yeast PCR amplification object is the 5.8S rDNA gene of the yeast strain, and the extracted yeast genomic DNA is used as a template, and the fungus is amplified by primers ITS (5'-TCCGTAGGTGAACCTGCGG-3') and ITS4 (5'-TCCTCCGCTTATTGATATGC-3') Ribosomal ITS region gene.
D,PCR反应体系D, PCR reaction system
PCR反应体系为:12.5μL 2×Taq PCR MasterMix,0.5μL引物ITS1(10μmol/L),0.5μL引物ITS4(10μmol/L),2μL DNA模板,最后用双蒸水补充至25μL。The PCR reaction system was: 12.5 μL 2×Taq PCR MasterMix, 0.5 μL primer ITS1 (10 μmol/L), 0.5 μL primer ITS4 (10 μmol/L), 2 μL DNA template, and finally replenished to 25 μL with double distilled water.
E,PCR反应程序E, PCR reaction program
PCR反应程序为:94℃预变性4min,接下来34个循环包括94℃变性1min,58℃退火1min,72℃延伸1min,最后一个循环在72℃延伸10min。The PCR reaction program was: pre-denaturation at 94°C for 4 min, followed by 34 cycles including denaturation at 94°C for 1 min, annealing at 58°C for 1 min, extension at 72°C for 1 min, and the last cycle of extension at 72°C for 10 min.
F,PCR产物琼脂糖凝胶电泳F, PCR product agarose gel electrophoresis
取5μL PCR产物用1.4%琼脂糖凝胶80V电压电泳1h,在凝胶成像分析系统中检测,比对DNA条带与DNA Marker的位置,初步判断PCR产物片段的大小。最后将含有目的条带的扩增产物送往英潍捷基(上海)贸易有限公司测序。Take 5 μL of PCR products and electrophoresis with 1.4% agarose gel at 80V voltage for 1 h, detect in gel imaging analysis system, compare the position of DNA band and DNA Marker, and preliminarily judge the size of PCR product fragments. Finally, the amplified product containing the target band was sent to Yingwei Jieji (Shanghai) Trading Co., Ltd. for sequencing.
G,测序及结果分析G, sequencing and result analysis
测序所得序列输入www.ncbi.nlm.nih.gov,利用BLAST检索GenBank核酸序列数据库,确定其种属。The sequence obtained by sequencing was entered into www.ncbi.nlm.nih.gov, and the GenBank nucleic acid sequence database was searched by BLAST to determine its species.
2.4结果与分析2.4 Results and analysis
2.4.1高产酯曲药的筛选结果2.4.1 Screening results of high-yielding koji drugs
高产酯曲药的筛选结果如表4所示。The screening results of the high-yield koji drugs are shown in Table 4.
表4酿酒曲药产酯能力的测定Table 4 Determination of the ester-producing ability of distiller's koji medicine
由表4可知,13种曲药中(上表列出),有9种曲药的产酯能力在2.00g/L以下;1种为2.06g/L,产酯能力属于下游水平;剩下的3种曲药的产酯能力达到5.00g/L以上,产酯能力高于其他品种。所以,对这3种高产酯曲药进行分离纯化,筛选出其中的产酯酵母。As can be seen from Table 4, among the 13 kinds of koji medicines (listed in the above table), there are 9 kinds of koji medicines whose ester production ability is below 2.00g/L; 1 kind of koji medicine is 2.06g/L, and the ester production ability belongs to the downstream level; The ester production capacity of the three koji medicines reached above 5.00g/L, and the ester production capacity was higher than other varieties. Therefore, the three high-yielding koji drugs were separated and purified, and the ester-producing yeasts were screened out.
2.4.2产酯酵母的初筛结果2.4.2 Primary screening results of ester-producing yeast
产酯酵母的初筛结果,如图1-1、图1-2、图1-3所示。The results of primary screening of ester-producing yeast are shown in Figure 1-1, Figure 1-2, and Figure 1-3.
2.4.3产酯酵母的复筛结果2.4.3 Re-screening results of ester-producing yeast
A,TTC法测定酵母呼吸酶活力A, TTC method to measure yeast respiratory enzyme activity
TTC法测定酵母呼吸酶活力结果如图2-1、图2-2所示。由图可知,平板上显现为颜色较深的深红色的酵母,表示筛选出的酵母菌种呼吸酶活力较高,产酒精能力较好;颜色较浅的粉红色的酵母产酒精能力较低。The results of the determination of yeast respiratory enzyme activity by TTC method are shown in Figure 2-1 and Figure 2-2. It can be seen from the figure that darker dark red yeasts appear on the plate, indicating that the selected yeast strains have higher respiratory enzyme activity and better ethanol production ability; lighter pink yeasts have lower ethanol production ability.
B.产酯的测定B. Determination of Ester Production
产酯的测定结果如表5所示。The test results of ester production are shown in Table 5.
表5酸碱滴定法测定酵母菌株的产酯能力Table 5 acid-base titration method to determine the ester-producing ability of yeast strain
从3种曲药中筛选出了9株酵母菌,有6种产酯能力低,为白酒生产提供酒精,另外3种不仅为白酒生产提供酒精,还在白酒生产中产生了大量的酯类物质。Nine strains of yeast were screened out from the three kinds of koji, and six of them had low ester-producing ability and provided alcohol for the production of liquor, and the other three not only provided alcohol for the production of liquor, but also produced a large amount of ester substances in the production of liquor .
2.4.4产酯酵母鉴定结果2.4.4 Identification results of ester-producing yeast
A、形态学鉴定A. Morphological identification
酵母菌株的菌落特征鉴定结果如图3-1、3-2、3-3所示。从图中可以看出,三株酵母菌株的菌落有明显差异:QXC-2酵母菌株的菌落凸起,较大,边缘略不规则,表面湿润光滑,呈米白色,初步确定为酿酒酵母;HX-1酵母菌株的菌落凸起,边缘规则,表面湿润光滑,呈白色,初步鉴定为酿酒酵母;CN-5酵母菌株的菌落较平,面积大,整体为圆形,带“毛边”,表面不光滑,呈米白色,初步确定为异性汉逊酵母。The identification results of colony characteristics of the yeast strains are shown in Figures 3-1, 3-2, and 3-3. It can be seen from the figure that there are obvious differences in the colonies of the three yeast strains: the colonies of the QXC-2 yeast strain are raised, larger, with slightly irregular edges, and the surface is moist and smooth, and it is off-white, which is initially determined to be Saccharomyces cerevisiae; HX The colony of yeast strain -1 is raised, with regular edges, moist and smooth surface, white, and it is initially identified as Saccharomyces cerevisiae; the colony of yeast strain CN-5 is relatively flat, with a large area, and the whole is round with "burrs" on the surface. Smooth, off-white, initially identified as heterosexual Hansenula.
酵母菌株的细胞形态鉴定结果如图4-1、4-2、4-3所示。从图中可以看出,由图可知,QXC-2酵母菌细胞形态为椭圆形,单端芽殖,结合菌落特征,鉴定为酿酒酵母;HX-1酵母菌细胞形态为圆形,单端芽殖,结合菌落特征,鉴定为酿酒酵母;CN-5酵母菌细胞形态为短棒形,单端芽殖,结合菌落特征,鉴定为异性汉逊酵母。The cell morphology identification results of the yeast strains are shown in Figures 4-1, 4-2, and 4-3. It can be seen from the figure that the cell shape of QXC-2 yeast is oval, with single-terminal buds, combined with the characteristics of the colony, it is identified as Saccharomyces cerevisiae; the cell shape of HX-1 yeast is round, with single-terminal buds According to the characteristics of the colony, it was identified as Saccharomyces cerevisiae; the cell shape of CN-5 yeast was short rod-shaped, unilateral budding, and according to the characteristics of the colony, it was identified as Hansenula heterosexual.
B、分子鉴定B. Molecular identification
酵母DNA电泳检测结果如图5所示。从图中可以看出,在全自动凝胶成像分析系统中可见三株酵母菌DNA条带清晰,没有杂带,说明提取的酵母菌基因组DNA纯度高。The results of yeast DNA electrophoresis detection are shown in Figure 5. It can be seen from the figure that in the automatic gel imaging analysis system, the DNA bands of the three yeast strains are clear and there are no miscellaneous bands, indicating that the extracted yeast genome DNA is of high purity.
扩增产物电泳如图6所示。从图中可以看出,在全自动凝胶成像分析系统中可知,扩增产生的DNA片段条带单一,CN-5扩增片段大小约为550bp,QXC-2和HX-1的扩增片段大小约为600bp。并且空白组无条带出现(未显示),说明未出现污染、无非特异性扩增现象。The electrophoresis of the amplified product is shown in Figure 6. It can be seen from the figure that in the automatic gel imaging analysis system, the amplified DNA fragment band is single, the amplified fragment size of CN-5 is about 550bp, and the amplified fragments of QXC-2 and HX-1 The size is about 600bp. And no band appeared in the blank group (not shown), indicating that there was no contamination and no non-specific amplification.
GenBank鉴定结果如图7和表6所示。GenBank identification results are shown in Figure 7 and Table 6.
表6酵母鉴定结果Table 6 yeast identification results
从测定的基因序列来看,QXC-2核苷酸序列如SEQ ID No.1所示,QXC-2和HX-1的序列完全一致,结合形态学鉴定,最终鉴定为同一种酿酒酵母,CN-5的分子鉴定结果也为异性汉逊酵母,但在GenBank数据库中没有显著的相似性发现。选取产酯高的QXC-2菌株进行保藏,保藏编号为CCTCC M 2016400,与安琪酿酒酵母组合,再与母曲进行复配实验。From the determined gene sequence, the nucleotide sequence of QXC-2 is shown in SEQ ID No.1. The sequences of QXC-2 and HX-1 are completely consistent. Combined with morphological identification, they are finally identified as the same Saccharomyces cerevisiae, CN The molecular identification of -5 was also H. heterosexual, but no significant similarity was found in the GenBank database. The QXC-2 strain with high ester production was selected for preservation, and the preservation number was CCTCC M 2016400. It was combined with Saccharomyces cerevisiae Angelica, and then compounded with the mother koji.
2.5酵母扩大培养2.5 Expanded culture of yeast
麦汁斜面菌种在28℃,培养2天,挑单菌落3个,接种250mL三角瓶30℃,培养2天后计数,使菌数达到1×108个/mL,备用。Wort slant strains were cultured at 28°C for 2 days, and 3 single colonies were picked, inoculated into a 250mL Erlenmeyer flask at 30°C, counted after 2 days of culture, so that the number of bacteria reached 1× 108 /mL, and set aside.
三、小曲复配Three, ditty recombination
对四种真菌和两种酵母的复配,再与本地区最大小曲酒厂(望仙酒业)小曲对比,做设计正交实验,如表7。For the compounding of four kinds of fungi and two kinds of yeasts, compare it with Xiaoqu, the largest Xiaoqu distillery in the region (Wangxian Liquor Industry), and do an orthogonal experiment design, as shown in Table 7.
表7麸曲正交配比表Table 7 Orthogonal ratio table of bran
四、小曲白酒发酵4. Fermentation of Xiaoqu Baijiu
1、小曲白酒发酵,包括如下步骤:1. The fermentation of Xiaoqu baijiu comprises the following steps:
清蒸稻壳:称取630g稻壳,加水润湿,于115℃加热灭菌20min。Steamed rice husk: Weigh 630g of rice husk, add water to moisten it, and heat and sterilize it at 115°C for 20 minutes.
蒸料:将清蒸结束后的稻壳和称取的4200g大米在白瓷盘中混匀,加水6300mL,静置10min,分装进14个1000mL三角瓶中,用6层纱布封口,115℃灭菌蒸料20min。Steaming material: Mix the steamed rice husk and 4200g of rice in a white porcelain plate, add 6300mL of water, let it stand for 10min, put it into 14 1000mL triangular flasks, seal with 6 layers of gauze, and extinguish at 115℃ Bacteria steamed for 20 minutes.
糖化:将料倒至白瓷盘中,冷却至30℃左右,加入2%的母曲,即每100g原料加入2g母曲,拌匀,再装入三角瓶中,用6层纱布包扎,于32℃下糖化24h。Saccharification: Pour the material into a white porcelain plate, cool to about 30°C, add 2% of the mother koji, that is, add 2g of the mother koji per 100g of raw materials, mix well, then put it into a triangular bottle, wrap it with 6 layers of gauze, and Saccharification at 32°C for 24h.
发酵:将糖化好的料醅到入白瓷盘中,加入10%酵母菌液,混匀,分装入三角瓶中,接上瓶塞、导管,30℃下发酵7天。每天观察发酵情况及称重。Fermentation: Put the saccharified grains into a white porcelain plate, add 10% yeast liquid, mix well, put them into Erlenmeyer flasks, connect with corks and catheters, and ferment for 7 days at 30°C. Observe the fermentation situation and weigh every day.
蒸馏:向高压锅加水,电炉加热烧开,将发酵好的原料,一层一层探气撒在高压锅内,保证料的疏松均匀,上甑完料,立即上盖,接上导管,做好水封,此时小火蒸酒,保持锅内沸腾,同时打开循环水开始冷凝。出酒时,最初10mL酒头单独接收,含有大量低沸点的甲醇等对人体有害物质。当酒精浓度低于30℃时停止接收,再接酒尾。Distillation: add water to the pressure cooker, heat it with an electric furnace, and sprinkle the fermented raw materials in the pressure cooker layer by layer to ensure that the material is loose and even. , At this time, steam the wine on a low heat, keep the pot boiling, and at the same time turn on the circulating water to start to condense. When the wine is out, the first 10mL wine head is received separately, which contains a large amount of low-boiling methanol and other harmful substances to the human body. Stop receiving when the alcohol concentration is lower than 30°C, and then pick up the tail of the wine.
所述的原料为稻壳、大米和水;所述的10%酵母菌液,是由产酯酵母和酿酒酵母分别培养至酵母数达到1×108个/mL后,按每添加100g母曲,加入20ml产酯酵母液和10ml酿酒酵母液,再加入无菌水稀释至原料的10%即为10%酵母菌液;即每100g原料,加母曲2g,加产酯酵母和酿酒酵母0.2ml和0.1ml,再稀释成10ml,即为10%酵母菌液。The raw materials are rice husk, rice and water; the 10% yeast liquid is cultured by ester-producing yeast and Saccharomyces cerevisiae until the number of yeasts reaches 1× 108 /mL, and 100 g of mother koji is added , add 20ml of ester-producing yeast liquid and 10ml of Saccharomyces cerevisiae liquid, then add sterile water to dilute to 10% of the raw material, which is 10% yeast liquid; that is, for every 100g of raw material, add 2g of mother koji, add 0.2 g of ester-producing yeast and Saccharomyces cerevisiae ml and 0.1ml, and then diluted to 10ml, which is 10% yeast solution.
测定其酒精度,再换算成20℃下的酒精度,计算出酒率。Measure its alcohol content, then convert it into the alcohol content at 20°C, and calculate the alcohol rate.
计算出酒率:出酒率包括,理论出酒率、淀粉利用率、淀粉出酒率、原料出酒率,生产中用得较多的是原料出酒率,其计算方式如下:查看20℃时酒精体积分数、质量分数、密度对照表,将体积分数换算成质量分数,计算出产65%体积分数的质量,出酒率=(65%体积分数的质量/原料总质量)*100%Calculation of alcohol yield: alcohol yield includes theoretical alcohol yield, starch utilization rate, starch alcohol yield, and raw material alcohol yield. The raw material alcohol yield is often used in production. The calculation method is as follows: View 20°C Alcohol volume fraction, mass fraction, density comparison table, volume fraction is converted into mass fraction, calculate the quality that produces 65% volume fraction, alcohol yield=(65% mass fraction mass/raw material total mass)*100%
2、小曲白酒色谱分析2. Chromatographic analysis of Xiaoqu Baijiu
小曲酒风味成分测定(GC):色谱条件:色谱柱为DB-WAX毛细管色谱柱;进样口温度230℃;柱温箱程序升温:60℃保持3min,5℃/min升到200℃,然后再以10℃/min升到230℃保持1min;载气:99.999%高纯度氦气,载气流速:1mL/min。Determination of flavor components in Xiaoqu liquor (GC): Chromatographic conditions: chromatographic column is DB-WAX capillary column; inlet temperature is 230°C; column oven temperature program: keep at 60°C for 3min, rise to 200°C at 5°C/min, then Then rise to 230°C at 10°C/min and keep for 1min; carrier gas: 99.999% high-purity helium, carrier gas flow rate: 1mL/min.
质谱条件:EI离子源,离子源温度为230℃,电离电压70eV,四极杆温度150℃,电离方式:EI,质量扫描范围为m/z:20-500;谱库NIST。Mass spectrometry conditions: EI ion source, ion source temperature of 230°C, ionization voltage of 70eV, quadrupole temperature of 150°C, ionization mode: EI, mass scanning range of m/z: 20-500; spectral library NIST.
香味物质的定性和量分析:与NIST谱库进行对比分析,并综合参考资料和相关背景信息,对物质进行定性分析。测其乙酸乙酯,甲醇,异丁醇等微量成分的含量。Qualitative and quantitative analysis of aroma substances: comparative analysis with the NIST spectral library, and comprehensive reference materials and related background information to conduct qualitative analysis of the substances. Measure the content of trace components such as ethyl acetate, methanol, and isobutanol.
3、结果3. Results
3.1小曲的出酒率:如表8所示3.1 Liquor yield of Xiaoqu: as shown in Table 8
表8发酵后酒精产量和出酒率Table 8 Alcohol yield and yield after fermentation
由上表可以得出:From the above table it can be concluded that:
①12号的酒精度最高、出酒率最高,出酒率提高了11.64%。① No. 12 has the highest alcohol content and the highest alcohol yield, and the alcohol yield has increased by 11.64%.
②不同的小曲配比发酵消耗的原料质量不同。一般而言,呼吸消耗的原料越多,微生物代谢越旺盛,产生的酒精就越多。12、18号消耗了0.14kg,最多;10~20号霉菌呼吸几乎都消耗了0.12kg;而1~10以及20~25号仅仅消耗了0.10kg大米原料,其中4号、21号只消耗0.08kg。②The quality of raw materials consumed by fermentation with different Xiaoqu ratios is different. Generally speaking, the more raw materials consumed by respiration, the more vigorous the microbial metabolism, and the more alcohol produced. No. 12 and No. 18 consumed 0.14 kg, the most; No. 10 to No. 20 consumed almost 0.12 kg of mold respiration; and No. 1 to 10 and No. 20 to 25 only consumed 0.10 kg of rice raw materials, of which No. 4 and No. 21 only consumed 0.08 kg.
③12号、13号、14号、17号、18号、20号出酒率高,且复配复杂,筛选其和26号一起进行主要风味物质的测定,比较其含量,确定其最佳配比。③ No. 12, No. 13, No. 14, No. 17, No. 18, and No. 20 have high alcohol yield and complex compounding. Screen them and No. 26 to measure the main flavor substances, compare their contents, and determine their optimal ratio .
3.2白酒中主要风味物质的含量:如表9所示3.2 Contents of main flavor substances in liquor: as shown in Table 9
表9 100mL白酒中主要风味物质的含量Table 9 Contents of main flavor substances in 100mL liquor
由图8和图9比较可知,12号中不仅乙酸乙酯含量远大于26号(望仙小曲酒),而且风味物质比26号也多。Comparing Figure 8 and Figure 9, it can be seen that not only the content of ethyl acetate in No. 12 is much higher than that of No. 26 (Wangxian Xiaoqu Liquor), but also more flavor substances than No. 26.
由上表可知,12号和14号不含甲醇,17号和18号含量最高为0.040g/100mL,高级醇是酒中最主要的呈香和口味物质之一,适量的高级醇能使香味协调但超出范围则是杂味的主要物质。甲醇是对人体有毒害的物质,对视觉危害非常严重,应严加控制其含量。It can be seen from the above table that No. 12 and No. 14 do not contain methanol, and No. 17 and No. 18 have the highest content of 0.040g/100mL. Higher alcohol is one of the most important aroma and taste substances in wine. An appropriate amount of higher alcohol can make the aroma Harmonious but out of range is the main substance of miscellaneous flavors. Methanol is a substance that is poisonous to the human body and is very harmful to the vision, so its content should be strictly controlled.
结果表明:12号的出酒率最高,风味物质含量最多,是最佳的复配组。The results showed that No. 12 had the highest liquor yield and the most flavor substances content, so it was the best compound group.
4、结论4 Conclusion
研究结果表明:在白酒生产中,小曲糖化力决定着出酒率的高低,但不成比例。霉菌以复配形式进行酿酒时,不仅促进糖化,还提高了酵母发酵。The research results show that in the production of liquor, the saccharification power of koji determines the yield of liquor, but it is not proportional. When the mold is used in a compound form for winemaking, it not only promotes saccharification, but also improves yeast fermentation.
12号当黑曲霉:黑根霉:米根霉:米曲霉=14:2:3:1,每100g曲各加产酯酵母和酿酒酵母20ml和10ml,时出酒率最高,比本地单一菌株提高了11.64%,且风味物质种类最多,其中酯含量提高了0.148g/100mL,是最佳的复配组。选取优良菌株进行复配制曲再发酵可以提高出酒率,与此同时,风味物质的含量大大增加,白酒的香气最浓。通常,出酒率高则产酯能力偏低,而本研究中12号出酒率与产酯能力均最强。On the 12th, when Aspergillus niger: Rhizopus niger: Rhizopus oryzae: Aspergillus oryzae = 14:2:3:1, add 20ml and 10ml of ester-producing yeast and Saccharomyces cerevisiae per 100g of koji, the wine yield is the highest, which is higher than the local single strain It has increased by 11.64%, and has the most types of flavor substances, among which the ester content has increased by 0.148g/100mL, which is the best compound group. Selecting excellent strains to compound koji and re-fermentation can increase the yield of liquor. At the same time, the content of flavor substances is greatly increased, and the aroma of liquor is the strongest. Usually, the higher the alcohol yield, the lower the ester-producing ability, but in this study, both the alcohol yield and the ester-producing ability of No. 12 were the strongest.
Organization ApplicantOrganization Applicant
--------------------------------------------
<110> OrganizationName : 长江师范学院<110> OrganizationName : Changjiang Normal University
Application ProjectApplication Project
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<120> Title : 一种复配小曲及小曲白酒的生产方法<120> Title : A Production Method of Compound Xiaoqu and Xiaoqu Baijiu
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<140> CurrentAppNumber :<140> CurrentAppNumber :
<141> CurrentFilingDate : ____-__-__<141> CurrentFilingDate : ____-__-__
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