CN106583381A - Cleaning method for mushroom culture bottles - Google Patents
Cleaning method for mushroom culture bottles Download PDFInfo
- Publication number
- CN106583381A CN106583381A CN201611056433.4A CN201611056433A CN106583381A CN 106583381 A CN106583381 A CN 106583381A CN 201611056433 A CN201611056433 A CN 201611056433A CN 106583381 A CN106583381 A CN 106583381A
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- China
- Prior art keywords
- bottle
- cleaning
- water
- cleaning method
- rotating brushes
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a cleaning method for mushroom culture bottles. In the cleaning method, the multiple culture bottles are loaded in a whole frame, bottle openings are arranged downwards, and rotation and water spraying cleaning is conducted through brushes with the radius larger than the inner diameter of the bottle openings. The cleaning method has the beneficial effects that cleaning can be conducted at any time, cleaning is thorough, reworking is not needed, the cleaning number is considerable, assembly line production is achieved, operation is simple, and water utilization and manual work are saved.
Description
Technical field
The present invention relates to a kind of cleaning method, especially in regard to a kind of cleaning method of mushroom culture bottle.
Background technology
Now mushroom is factorial praluction, and mushroom culture bottle to recycle, after fixed cycle period, cultivate by mushroom
Bottleneck, bottle wall, bottom of bottle can remain many composts, if do not clean bringing pollution rate, scrappage to the production of batch production mushroom
Rising, production cost improves, and finished product root color easily changes colour, and finished product root has residual garbage, causes finished product condition to reduce,
Sales price also can be reduced.
Now Ge great mushrooms factory can encounter following problem when cleaning bottle:
1. the bottle substantial amounts (substantially 1000-1800 ten thousand or so) of cleaning are needed
2. cleaning not in time, affects production.
3. the personnel for cleaning bottle are huge.
4., because the mouth internal diameter of bottle is between 75mm-82mm, depth 200mm or so, staff is impossible to be directly entered clearly
Wash, can only be by instrument (hairbrush etc.), a bottle wants sub-dip to steep in the engineering washed, and from bottle inframe point (one is taken out successively
16 bottles of basket), scrubs, rinses, scrub again, rinse again, divide again it is individual put bottle inframe etc. successively, so working strength is greatly,
Cleaning quantity is few, and water resource waste is serious, and separately the speed in cleaning process can also be affected by weather, water temperature.
5. high cost is cleaned.
6. a daily workman cleans 7000 bottles, calculates by 8 hours.
7., because bottle is overall irregular, bottle cleaning is not thorough.
The content of the invention
It is an object of the invention to provide a kind of cleaning method of mushroom culture bottle, it has cleaning at any time, cleans thorough, nothing
Need to do over again, clean a considerable number of, production line balance, simple to operate, using water wisely and artificial advantage.
To reach above-mentioned purpose, the present invention is adopted the following technical scheme that:A kind of cleaning method of mushroom culture bottle, it includes
Following steps:
First, culture bottle is neatly put in bottle frame, then bottle frame is put on streamline is fed forward;
2nd, when bottle frame is transported to the position of pneumatic stopper, pneumatic stopper is stopped, being positioned;
3rd, frame pressing device drops to a bottle arch, then will be fixed by fixing device after 180 ° of bottle frame flip vertical,
The bottleneck of culture bottle is downward;
4th, the rotary water jet hairbrush of lower section begins to ramp up, and is automatically stopped, positions when reaching bottom of bottle;
5th, on rotary water jet hairbrush rotating brushes and spray boom is started working, and rotating brushes rotary-cleaning, spray boom is same
When spray water, the water of cleaning flows out under gravity bottleneck with dirt;
6th, scavenging period is reached after the cleaning time delay of setting, and rotating brushes quits work and slowly exits, and spray boom continues
Water spray;
7th, when minimum water jet is less than bottleneck, spray boom stops water spray, until rotary water jet hairbrush exits completely back-off
Bottleneck;
8th, repeat step four to seven, 1-3 time;
9th, the fixing device of fixed bottle frame is unclamped, by 180 ° of bottle frame flip vertical, bottleneck upward, decontrols frame pressing device, gas
Dynamic stopper declines, and bottle frame enters next procedure with streamline.
Further, the bottle frame is set to place 16 bottles, the rotary water jet hairbrush be also correspondingly arranged for
16.
Further, the rotating brushes is integrated setting with spray boom, and the rotating brushes is fixed on the spray boom
On, top and the side punching water spray of the spray boom.
Further, the diameter when not rotating of the hairbrush brush teeth on the rotating brushes is less than bottleneck diameter, when rotated
The internal diameter with diameter greater than institute's cleaning bottle of hairbrush brush teeth.
Further, the water of cleaning returns to constant temperature circulating water tank after filtration, reuses.
Further, the rotating speed of rotating brushes can stepless time adjustment, the scavenging period of rotating brushes, turnover speed, cleaning stop
Speed of pausing is all adjustable, and the water temperature and hydraulic pressure of also rinse water is also adjustable.
Further, the control of whole cleaning process is combined by touch-screen and PLC and completed.
Compared with prior art, the present invention has the advantages that:
1. 16 bottles of whole frame are cleaned successively, and cleaning is thorough, without the need for doing over again;
2. clean at any time, be protected from weather influences, it is not necessary to soak in advance, water temperature is constant, hydraulic pressure is adjustable;
3. the flow work, simple to operate, the people of operation equipment personnel 1, and overall operation only needs two people to coordinate;
4. clean a considerable number of, 5000 bottles/hour (people of cleaning add operation equipment personnel 2);
5. back-off cleaning way is adopted, is cleaned more thorough;
6. filter type is adopted, and the water of cleaning is to recycle;
7. single is cleaned according to actual needs, and scavenging period is adjustable, and cleaning hairbrush rotating speed is adjustable, and cleaning comes and goes number of times can
Adjust, cleaning water temperature is adjustable, the turnover speed for cleaning hairbrush is adjustable, and hydraulic pressure is adjustable during cleaning, the cleaning dead time is adjustable.
8. save artificial, using water wisely meets Production requirement, make production faster more smooth, reduce plant produced cost.
Specific embodiment
For the technique effect for the technology used in the present invention means being expanded on further He reach, do with reference to embodiments in detail
Describe in detail bright.
The invention provides a kind of cleaning method of mushroom culture bottle, it comprises the steps:
First, culture bottle is neatly put in bottle frame, then bottle frame is put on streamline is fed forward;
2nd, when bottle frame is transported to the position of pneumatic stopper, pneumatic stopper is stopped, being positioned;
3rd, frame pressing device drops to a bottle arch, then will be fixed by fixing device after 180 ° of bottle frame flip vertical,
The bottleneck of culture bottle is downward;
4th, the rotary water jet hairbrush of lower section begins to ramp up, and is automatically stopped, positions when reaching bottom of bottle;
5th, on rotary water jet hairbrush rotating brushes and spray boom is started working, and rotating brushes rotary-cleaning, spray boom is same
When spray water, the water of cleaning flows out under gravity bottleneck with dirt;
6th, scavenging period is reached after the cleaning time delay of setting, and rotating brushes quits work and slowly exits, and spray boom continues
Water spray;
7th, when minimum water jet is less than bottleneck, spray boom stops water spray, until rotary water jet hairbrush exits completely back-off
Bottleneck;
8th, repeat step four to seven, 1-3 time;
9th, the fixing device of fixed bottle frame is unclamped, by 180 ° of bottle frame flip vertical, bottleneck upward, decontrols frame pressing device, gas
Dynamic stopper declines, and bottle frame enters next procedure with streamline.
The bottle frame is set to that 16 bottles can be placed, and the rotary water jet hairbrush is also correspondingly arranged as 16.It is described
Rotating brushes and spray boom are integrated settings, and the rotating brushes is fixed on the spray boom, the top of the spray boom and
Side punching water spray.Hairbrush brush teeth on rotating brushes diameter when not rotating is less than bottleneck diameter, when rotated hairbrush
The internal diameter with diameter greater than institute's cleaning bottle of brush teeth.The rotating speed of the rotating brushes can stepless time adjustment, the cleaning of the rotating brushes
Time, turnover speed, cleaning pause speed it is all adjustable, the water temperature and hydraulic pressure of also rinse water is also adjustable.The water of cleaning was passed through
Constant temperature circulating water tank is returned to after filter, is reused.The control of whole cleaning process is combined by touch-screen and PLC and completed.
Described above has fully disclosed the specific embodiment of the present invention.It is pointed out that being familiar with the field
Scope of any change that technical staff is done to the specific embodiment of the present invention all without departing from claims of the present invention.
Correspondingly, the scope of claim of the invention is also not limited only to previous embodiment.
Claims (7)
1. a kind of cleaning method of mushroom culture bottle, it is characterised in that comprise the steps:
First, culture bottle is neatly put in bottle frame, then bottle frame is put on streamline is fed forward;
2nd, when bottle frame is transported to the position of pneumatic stopper, pneumatic stopper is stopped, being positioned;
3rd, frame pressing device drops to a bottle arch, then will be fixed by fixing device after 180 ° of bottle frame flip vertical, cultivates
The bottleneck of bottle is downward;
4th, the rotary water jet hairbrush of lower section begins to ramp up, and is automatically stopped, positions when reaching bottom of bottle;
5th, on rotary water jet hairbrush rotating brushes and spray boom is started working, and rotating brushes rotary-cleaning, spray boom sprays simultaneously
Water, water and the dirt of cleaning flow out under gravity bottleneck;
6th, scavenging period is reached after the cleaning time delay of setting, and rotating brushes quits work and slowly exits, and spray boom continues to spray
Water;
7th, when minimum water jet is less than bottleneck, spray boom stops water spray, until rotary water jet hairbrush exits completely the bottle of back-off
Mouthful;
8th, repeat step four to seven, 1-3 time;
9th, the fixing device of fixed bottle frame is unclamped, by 180 ° of bottle frame flip vertical, bottleneck upward, decontrols frame pressing device, pneumatic resistance
Lug-latch declines, and bottle frame enters next procedure with streamline.
2. the cleaning method of mushroom culture bottle according to claim 1, it is characterised in that:The bottle frame is set to put
16 bottles are put, the rotary water jet hairbrush is also correspondingly arranged as 16.
3. the cleaning method of the mushroom culture bottle described in claim 1, it is characterised in that:The rotating brushes is one with spray boom
Body is arranged, and the rotating brushes is fixed on the spray boom, top and the side punching water spray of the spray boom.
4. the cleaning method of mushroom culture bottle according to claim 1, it is characterised in that:Hairbrush on the rotating brushes
Brush teeth diameter when not rotating is less than bottleneck diameter, when rotated the internal diameter with diameter greater than institute's cleaning bottle of hairbrush brush teeth.
5. the cleaning method of mushroom culture bottle according to claim 1, it is characterised in that:The water of cleaning is returned after filtration
To constant temperature circulating water tank, reuse.
6. the cleaning method of mushroom culture bottle according to claim 1, it is characterised in that:The rotating speed of the rotating brushes can
Stepless time adjustment, the scavenging period of the rotating brushes, turnover speed, cleaning pause speed is all adjustable, also the water temperature of rinse water
It is also adjustable with hydraulic pressure.
7. the cleaning method of mushroom culture bottle according to claim 1, it is characterised in that:The control of whole cleaning process by
Touch-screen and PLC combinations are completed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611056433.4A CN106583381A (en) | 2016-11-25 | 2016-11-25 | Cleaning method for mushroom culture bottles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611056433.4A CN106583381A (en) | 2016-11-25 | 2016-11-25 | Cleaning method for mushroom culture bottles |
Publications (1)
Publication Number | Publication Date |
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CN106583381A true CN106583381A (en) | 2017-04-26 |
Family
ID=58593384
Family Applications (1)
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CN201611056433.4A Pending CN106583381A (en) | 2016-11-25 | 2016-11-25 | Cleaning method for mushroom culture bottles |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111282934A (en) * | 2020-02-22 | 2020-06-16 | 倪德荣 | Medical glass medicine bottle cleaning and recycling treatment method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10277511A (en) * | 1997-04-07 | 1998-10-20 | Wada Stainless Kogyo Kk | Apparatus for washing inside and outside of container |
CN202860949U (en) * | 2012-09-30 | 2013-04-10 | 安徽珠峰生物科技有限公司 | Automatically cleaning device for beverage package bottle |
CN103357629A (en) * | 2013-07-12 | 2013-10-23 | 广东鼎湖山泉有限公司 | Machine for cleaning inner wall of barrel |
CN104138882A (en) * | 2014-07-21 | 2014-11-12 | 苏州荣能环保科技有限公司 | Full-automatic bottle washing machine |
CN104646372A (en) * | 2013-11-22 | 2015-05-27 | 天津市康科德科技有限公司 | Automatic batch cleaning system for reagent bottle |
CN205324321U (en) * | 2016-01-26 | 2016-06-22 | 广州泽维尔轻工机械制造有限公司 | Jet bottle cleaning machine |
CN205551024U (en) * | 2016-02-16 | 2016-09-07 | 江西远东药业有限公司 | Full -automatic medicine bottle upset belt cleaning device |
-
2016
- 2016-11-25 CN CN201611056433.4A patent/CN106583381A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10277511A (en) * | 1997-04-07 | 1998-10-20 | Wada Stainless Kogyo Kk | Apparatus for washing inside and outside of container |
CN202860949U (en) * | 2012-09-30 | 2013-04-10 | 安徽珠峰生物科技有限公司 | Automatically cleaning device for beverage package bottle |
CN103357629A (en) * | 2013-07-12 | 2013-10-23 | 广东鼎湖山泉有限公司 | Machine for cleaning inner wall of barrel |
CN104646372A (en) * | 2013-11-22 | 2015-05-27 | 天津市康科德科技有限公司 | Automatic batch cleaning system for reagent bottle |
CN104138882A (en) * | 2014-07-21 | 2014-11-12 | 苏州荣能环保科技有限公司 | Full-automatic bottle washing machine |
CN205324321U (en) * | 2016-01-26 | 2016-06-22 | 广州泽维尔轻工机械制造有限公司 | Jet bottle cleaning machine |
CN205551024U (en) * | 2016-02-16 | 2016-09-07 | 江西远东药业有限公司 | Full -automatic medicine bottle upset belt cleaning device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111282934A (en) * | 2020-02-22 | 2020-06-16 | 倪德荣 | Medical glass medicine bottle cleaning and recycling treatment method |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information |
Address after: 224100 18 Chuan Chuan Road, Chuan Dong farm, Dafeng District, Yancheng City, Jiangsu Applicant after: The development of Jiangsu Dongyue biotechnology Limited by Share Ltd Address before: 224100 Jian Chuan Road No. 18, East Sichuan farm, Yancheng City, Jiangsu Applicant before: The development of Jiangsu Dongyue biotechnology Limited by Share Ltd |
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CB02 | Change of applicant information | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170426 |
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WD01 | Invention patent application deemed withdrawn after publication |