CN106567496B - The production method and purposes of a kind of composite board, composite board - Google Patents
The production method and purposes of a kind of composite board, composite board Download PDFInfo
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- CN106567496B CN106567496B CN201610879206.5A CN201610879206A CN106567496B CN 106567496 B CN106567496 B CN 106567496B CN 201610879206 A CN201610879206 A CN 201610879206A CN 106567496 B CN106567496 B CN 106567496B
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- light steel
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- 239000002131 composite material Substances 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 91
- 239000010959 steel Substances 0.000 claims abstract description 91
- 239000011229 interlayer Substances 0.000 claims abstract description 64
- 238000007789 sealing Methods 0.000 claims description 35
- 239000002023 wood Substances 0.000 claims description 9
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 8
- 229910052749 magnesium Inorganic materials 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 5
- 239000005011 phenolic resin Substances 0.000 claims description 5
- 229920001568 phenolic resin Polymers 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims 1
- 238000002955 isolation Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 claims 1
- 239000011120 plywood Substances 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34321—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Building Environments (AREA)
Abstract
Description
技术领域technical field
本发明涉及复合板领域，特别涉及一种复合板材、复合板材的生产方法及用途。The invention relates to the field of composite boards, in particular to a composite board, a production method and application of the composite board.
背景技术Background technique
2016年2月21日，中共中央、国务院发布《关于进一步加强城市规划建设管理工作的若干意见》，提出要大力推广装配式建筑，减少建筑垃圾和扬尘污染，缩短建造工期，提升工程质量。传统方法建造的房屋不仅消耗了大量的能源,而且占用并毁坏了大量的耕地，因此寻找可持续发展、能有效的代替粘土砖的建筑体系己经势在必行。现有的装配式建筑有钢筋混凝土预制装配式建筑、钢结构预制装配式建筑以及全钢结构预制装配式建筑，但是，现有的装配式建筑存在部品化率低，利用率不高的技术问题。On February 21, 2016, the Central Committee of the Communist Party of China and the State Council issued "Several Opinions on Further Strengthening the Management of Urban Planning and Construction", proposing to vigorously promote prefabricated buildings, reduce construction waste and dust pollution, shorten the construction period, and improve project quality. Houses built by traditional methods not only consume a lot of energy, but also occupy and destroy a lot of cultivated land. Therefore, it is imperative to find a sustainable building system that can effectively replace clay bricks. The existing prefabricated buildings include reinforced concrete prefabricated buildings, steel structure prefabricated buildings and all-steel structure prefabricated buildings. However, the existing prefabricated buildings have the technical problems of low component rate and low utilization rate. .
发明内容Contents of the invention
针对上述技术问题，本发明提供一种部品化率高、利用率高、组装方便的复合板材、复合板材的生产方法及用途。In view of the above technical problems, the present invention provides a composite board with high component conversion rate, high utilization rate and convenient assembly, a production method and application of the composite board.
为解决上述技术问题，本发明所采取的技术方案是：提供一种复合板材，包括轻钢骨架、填充隔层以及两片固定板材，所述填充隔层放置在所述轻钢骨架的内腔中，两片所述固定板材安装在所述轻钢骨架的正反两面，将所述填充隔层固定在所述轻钢骨架内。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is to provide a composite panel, including a light steel skeleton, a filling interlayer and two fixed panels, the filling interlayer is placed in the inner cavity of the light steel skeleton Among them, the two fixed plates are installed on the front and back sides of the light steel frame, and the filling compartment is fixed in the light steel frame.
本发明采用上述技术方案，所达到的技术效果如下：本发明提供的复合板材，由轻钢骨架、填充隔层以及固定板材组装而成，通过安装在轻钢骨架正反两面的两片固定板材将填充隔层固定在轻钢骨架的空腔中，并且轻钢骨架、填充隔层以及固定板材都能够批量规格化生产，使得复合板材的组装更加的简单方便，实现了复合板材的批量规格化生产，生产的复合板材可以用来组装装配式住宅，实现了装配式住宅的高部品化率。上述复合板材结构简单，生产方便，很好的解决了装配式建筑部品化率低的技术问题。The present invention adopts the above-mentioned technical scheme, and the technical effects achieved are as follows: the composite plate provided by the present invention is assembled from a light steel frame, a filling interlayer and a fixed plate, and two fixed plates installed on the front and back sides of the light steel frame The filling interlayer is fixed in the cavity of the light steel frame, and the light steel frame, filling interlayer and fixed plate can be mass-produced, which makes the assembly of the composite plate more simple and convenient, and realizes the batch standardization of the composite plate Production, the produced composite panels can be used to assemble prefabricated houses, realizing a high component rate of prefabricated houses. The above-mentioned composite board has a simple structure and is convenient to produce, which well solves the technical problem of low component conversion rate of prefabricated buildings.
较优地，在上述技术方案中，，所述轻钢骨架为由矩形钢管焊接而成的矩形框架结构，所述轻钢骨架包括两根纵梁以及至少两根横梁，两根所述纵梁并列平行设置，所述横梁均设置在两根所述纵梁之间，两根所述纵梁上均设置有多个贯穿所述纵梁的用于相邻所述复合板材间安装固定的板材连接孔。复合板材可以分为复合顶板和复合底板，复合底板的纵梁的底部设置有复合板材与组合地板安装固定的底部连接孔，底部连接孔方便了复合板材和组合地板间的安装固定，复合底板的纵梁的顶部设置有复合底板和复合顶板连接固定的顶部连接孔，复合顶板的纵梁的底部设置有与复合底板连接固定的顶部连接孔，进一步，复合顶板和复合底板的连接可以通过连接件进行安装固定。Preferably, in the above technical solution, the light steel skeleton is a rectangular frame structure welded by rectangular steel pipes, the light steel skeleton includes two longitudinal beams and at least two cross beams, and the two longitudinal beams Arranged side by side in parallel, the crossbeams are arranged between the two longitudinal beams, and the two longitudinal beams are provided with a plurality of plate connecting holes that pass through the longitudinal beams and are used for installation and fixing between adjacent composite plates . The composite board can be divided into a composite top board and a composite bottom board. The bottom of the longitudinal beam of the composite bottom board is provided with a bottom connection hole for installing and fixing the composite board and the composite floor. The bottom connection hole facilitates the installation and fixing between the composite board and the composite floor. The top of the longitudinal beam is provided with a top connecting hole for connecting and fixing the composite bottom plate and the composite top plate, and the bottom of the longitudinal beam of the composite roof is provided with a top connecting hole for connecting and fixing the composite bottom plate. Install and fix.
采用上述技术方案，能够达到的技术效果如下：矩形结构的轻钢骨架在组装拼装式更加的简单方便，同时矩形钢管上板材连接孔的设置，方便了相邻复合板材间的安装固定。Adopting the above-mentioned technical scheme, the technical effect that can be achieved is as follows: the light steel skeleton with rectangular structure is more simple and convenient to assemble and assembled, and at the same time, the setting of connecting holes on the plates on the rectangular steel tube facilitates the installation and fixing between adjacent composite plates.
较优地，在上述技术方案中，所述复合板材还包括木条夹层，所述木条夹层设置在所述固定板材与所述轻钢骨架之间，所述木条夹层的宽度与所述矩形钢管的宽度相同，并且所述木条夹层与所述板材连接孔相对的位置均设置有夹层缺口。Preferably, in the above technical solution, the composite board further includes a wood strip interlayer, the wood strip interlayer is arranged between the fixed board and the light steel skeleton, and the width of the wood strip interlayer is the same as that of the The widths of the rectangular steel pipes are the same, and the positions where the wood strip interlayer is opposite to the plate connecting hole are provided with interlayer gaps.
采用上述技术方案，能够达到的技术效果如下：由于固定板材不能够直接安装在轻钢骨架上，而木条夹层的设置，则方便了固定板材与轻钢骨架间的安装固定，夹层缺口的设置，则方便了相邻复合板材间的安装固定。Using the above technical scheme, the technical effects that can be achieved are as follows: Since the fixed plate cannot be directly installed on the light steel frame, the setting of the wooden strip interlayer facilitates the installation and fixing between the fixed plate and the light steel frame, and the setting of the interlayer gap , it facilitates the installation and fixation between adjacent composite panels.
较优地，在上述技术方案中，所述固定板材为玻镁板，所述玻镁板上与所述板材连接孔相对的位置均设置有板材缺口。Preferably, in the above technical solution, the fixing plate is a glass magnesium plate, and the position of the glass magnesium plate opposite to the connecting hole of the plate is provided with plate notches.
采用上述技术方案，能够达到的技术效果如下：玻镁板具有防水、防火和使用寿命长的特点，很好的提高了复合板材防水和防火的性能，并且在一定程度上提高了复合板材的使用寿命。Using the above technical scheme, the technical effects that can be achieved are as follows: the glass magnesium board has the characteristics of waterproof, fireproof and long service life, which improves the waterproof and fireproof performance of the composite board, and improves the use of the composite board to a certain extent. life.
较优地，在上述技术方案中，所述复合板材还包括密封剪口，所述密封剪口可拆卸式安装在所述轻钢骨架的两侧。Preferably, in the above technical solution, the composite board further includes a sealing notch, and the sealing notch is detachably installed on both sides of the light steel skeleton.
采用上述技术方案，能够达到的技术效果如下：密封剪口的设置方便了左右相邻复合板材间的密封。By adopting the above technical scheme, the technical effect that can be achieved is as follows: the setting of the sealing notch facilitates the sealing between the left and right adjacent composite plates.
较优地，在上述技术方案中，所述密封剪口的厚度与所述矩形钢管的厚度相同，所述密封剪口的横截面为L型，所述密封剪口为多节，多节所述密封剪口以所述板材连接孔为分割依次顺序安装在所述轻钢骨架的两侧。Preferably, in the above technical solution, the thickness of the sealing notch is the same as that of the rectangular steel pipe, the cross section of the sealing notch is L-shaped, the sealing notch is multi-section, and the multi-section The sealing notch is sequentially installed on both sides of the light steel frame by taking the connecting hole of the plate as a division.
采用上述技术方案，能够达到的技术效果如下：多节密封剪口以板材连接孔为分割依次顺序安装在轻钢骨架的两侧，方便了左右相邻复合板材间的安装固定，密封剪口的横截面为L型，进一步，相邻复合板材密封剪口的L型截面相互贴合，组成一个完整的矩形或正方形，并通过连接件，将两块复合板材安装固定在一起，在一定程度上提高了复合板材间的密封性能，同时，也提高了由复合板材组装成装配式房屋的密封性能。Using the above technical scheme, the technical effects that can be achieved are as follows: the multi-section sealing notch is divided and installed on both sides of the light steel skeleton in order by the plate connection hole, which facilitates the installation and fixing between the left and right adjacent composite plates, and the sealing notch. The cross-section is L-shaped. Further, the L-shaped sections of the sealing notches of adjacent composite panels fit together to form a complete rectangle or square, and the two composite panels are installed and fixed together through connectors. To a certain extent The sealing performance between the composite panels is improved, and at the same time, the sealing performance of the prefabricated house assembled from the composite panels is also improved.
较优地，在上述技术方案中，所述填充隔层由酚醛树脂发泡而成，所述填充隔层的正面或背面预设有管路凹槽，相邻所述填充隔层上的所述管路凹槽通过所述横梁或所述纵梁上设置的穿孔连通。Preferably, in the above technical solution, the filling interlayer is foamed from phenolic resin, and the front or back of the filling interlayer is preset with pipeline grooves, adjacent to all the filling interlayers. The pipeline groove communicates through the perforations provided on the beam or the longitudinal beam.
采用上述技术方案，能够达到的技术效果如下：由酚醛树脂发泡而成的填充隔层生产更加的简单方便，实现了填充隔层的批量化生产，进一步，填充隔层在与轻钢骨架匹配的模具中制成，使得填充隔层在安装到轻钢骨架中时更加的简单，也更加的贴合，省去了不必要的加工步骤，使得复合板材生产更加的简单，而管路凹槽的设置，则方便了线路、管路等的安装固定。Using the above technical scheme, the technical effects that can be achieved are as follows: the production of the filled interlayer foamed by phenolic resin is more simple and convenient, and the mass production of the filled interlayer is realized. Further, the filled interlayer is matched with the light steel skeleton It is made in the mold, which makes the filling compartment easier and fits better when it is installed in the light steel skeleton, eliminating unnecessary processing steps, making the production of composite panels easier, and the pipeline groove The setting is convenient for the installation and fixing of lines and pipelines.
较优地，在上述技术方案中，所述填充隔层的厚度为所述矩形钢管与所述木条夹层的厚度和，并且所述填充隔层的正面和背面均与所述固定板材紧密接触。Preferably, in the above technical solution, the thickness of the filling interlayer is the sum of the thicknesses of the rectangular steel pipe and the interlayer of wood strips, and both the front and back sides of the filling interlayer are in close contact with the fixing plate .
采用上述技术方案，能够达到的技术效果如下：使得组装成的复合板材架构更加的稳定，在一定程度上提高了复合板材的使用寿命。By adopting the above-mentioned technical solution, the technical effect that can be achieved is as follows: the structure of the assembled composite board is made more stable, and the service life of the composite board is improved to a certain extent.
还提供了一种复合板材的生产方法，包括以下步骤：Also provided is a method for producing a composite plate, comprising the following steps:
步骤S10：焊接矩形钢管得到轻钢骨架；Step S10: welding rectangular steel pipes to obtain a light steel skeleton;
步骤S20：在模具中制作填充隔层；Step S20: making a filling compartment in the mould;
步骤S30：在所述轻钢骨架的正面和背面安装与所述矩形钢管宽度相同的木条夹层，并在所述轻钢骨架的两侧安装密封剪口；Step S30: installing wooden strip interlayers with the same width as the rectangular steel pipe on the front and back of the light steel frame, and installing sealing notches on both sides of the light steel frame;
步骤S40：将所述填充隔层放入所述轻钢骨架的内腔中；Step S40: Put the filling interlayer into the inner cavity of the light steel frame;
步骤S50：在所述轻钢骨架的正反两面安装固定板材，将所述填充隔层固定在所述轻钢骨架内。Step S50: Install fixing plates on the front and back of the light steel framework, and fix the filling interlayer in the light steel framework.
在上述技术方案的基础上，还提供了一种复合板材的用途，所述复合板材用于组装装配式房屋。On the basis of the above technical solution, an application of a composite board is also provided, and the composite board is used for assembling a prefabricated house.
附图说明Description of drawings
下面结合附图对本发明作进一步说明：The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明提供的复合板材的第一实施例的结构示意图；Fig. 1 is the structural representation of the first embodiment of the composite board material provided by the present invention;
图2是本发明提供的复合板材的第二实施例的结构示意图；Fig. 2 is the structural representation of the second embodiment of the composite plate provided by the present invention;
图3是图1或图2中复合板材的部分侧视图；Fig. 3 is a partial side view of the composite sheet in Fig. 1 or Fig. 2;
图4是图1或图2中复合板材的俯视图；Fig. 4 is the top view of the composite plate in Fig. 1 or Fig. 2;
图5是图1或图2中相邻复合板材间相接处的俯视图；Fig. 5 is a top view of the junction between adjacent composite panels in Fig. 1 or Fig. 2;
图6是本发明提供的复合板材生产方法的流程图。Fig. 6 is a flow chart of the production method of the composite plate provided by the present invention.
具体实施方式Detailed ways
如图1至图5所示，本发明提供的复合板材，包括轻钢骨架110、填充隔层120以及两片固定板材130，填充隔层120放置在轻钢骨架110的内腔中，两片固定板材130安装在轻钢骨架110的正反两面，将填充隔层120固定在轻钢骨架110内。As shown in Figures 1 to 5, the composite panel provided by the present invention includes a light steel skeleton 110, a filling interlayer 120, and two fixed panels 130, and the filling interlayer 120 is placed in the inner cavity of the light steel skeleton 110. The fixing plate 130 is installed on the front and back sides of the light steel frame 110 to fix the filled interlayer 120 in the light steel frame 110 .
作为一种可实施方式，轻钢骨架110为由矩形钢管焊接而成的矩形框架结构，轻钢骨架110包括两根纵梁112以及至少两根横梁113，两根纵梁112并列平行设置，横梁113均设置在两根纵梁112之间，两根纵梁112上均设置有多个贯穿纵梁112的用于相邻复合板材间安装固定的板材连接孔1125。复合板材可以分为复合顶板和复合底板，复合底板的纵梁112的底部设置有复合板材与组合地板安装固定的底部连接孔，底部连接孔方便了复合板材和组合地板间的安装固定，复合底板的纵梁112的顶部设置有复合底板和复合顶板连接固定的顶部连接孔，复合顶板的纵梁112的底部设置有与复合底板连接固定的顶部连接孔，进一步，复合顶板和复合底板的连接可以通过连接件进行安装固定。矩形结构的轻钢骨架110在组装拼装式更加的简单方便，同时矩形钢管上板材连接孔1125的设置，方便了相邻复合板材间的安装固定。As a possible implementation, the light steel skeleton 110 is a rectangular frame structure welded by rectangular steel pipes. The light steel skeleton 110 includes two longitudinal beams 112 and at least two cross beams 113. The two longitudinal beams 112 are arranged in parallel. 113 are arranged between the two longitudinal beams 112, and the two longitudinal beams 112 are provided with a plurality of plate connection holes 1125 penetrating through the longitudinal beams 112 for installation and fixing between adjacent composite plates. The composite board can be divided into a composite top board and a composite bottom board. The bottom of the longitudinal beam 112 of the composite bottom board is provided with a bottom connection hole for installing and fixing the composite board and the composite floor. The bottom connection hole facilitates the installation and fixing between the composite board and the composite floor. The top of the longitudinal beam 112 is provided with a top connection hole for connecting and fixing the composite bottom plate and the composite top plate, and the bottom of the longitudinal beam 112 of the composite top plate is provided with a top connection hole for connecting and fixing the composite bottom plate. Further, the connection between the composite top plate and the composite bottom plate can be Install and fix through connectors. The light steel framework 110 of rectangular structure is more simple and convenient to assemble and assembled. At the same time, the setting of plate connecting holes 1125 on the rectangular steel pipe facilitates the installation and fixing between adjacent composite plates.
作为一种可实施方式，复合板材还包括木条夹层150，木条夹层150设置在固定板材130与轻钢骨架110之间，木条夹层150的宽度与矩形钢管的宽度相同，并且木条夹层150与板材连接孔1125相对的位置均设置有夹层缺口。由于固定板材130不能够直接安装在轻钢骨架110上，而木条夹层150的设置，则方便了固定板材130与轻钢骨架110间的安装固定，夹层缺口的设置，则方便了相邻复合板材间的安装固定。As a possible implementation, the composite board also includes a wooden strip interlayer 150, which is arranged between the fixed board 130 and the light steel skeleton 110, the width of the wooden strip interlayer 150 is the same as the width of the rectangular steel pipe, and the wooden strip interlayer 150 is provided with an interlayer notch at the position opposite to the plate connection hole 1125 . Since the fixed plate 130 cannot be directly installed on the light steel frame 110, the setting of the wooden strip interlayer 150 facilitates the installation and fixing between the fixed plate 130 and the light steel frame 110, and the setting of the interlayer gap facilitates the adjacent compounding. Installation and fixing between panels.
作为一种可实施方式，固定板材130为玻镁板，玻镁板上与板材连接孔1125相对的位置均设置有板材缺口。玻镁板具有防水、防火和使用寿命长的特点，很好的提高了复合板材防水和防火的性能，并且在一定程度上提高了复合板材的使用寿命。As a possible implementation manner, the fixing plate 130 is a glass magnesium plate, and the position on the glass magnesium plate opposite to the plate connecting hole 1125 is provided with plate notches. The glass magnesium board has the characteristics of waterproof, fireproof and long service life, which greatly improves the waterproof and fireproof performance of the composite board, and improves the service life of the composite board to a certain extent.
作为一种可实施方式，复合板材还包括密封剪口140，密封剪口140可拆卸式安装在轻钢骨架110的两侧。密封剪口140的设置方便了左右相邻复合板材间的密封。As an implementation manner, the composite board further includes sealing notches 140 , and the sealing notches 140 are detachably installed on both sides of the light steel frame 110 . The setting of the sealing notch 140 facilitates the sealing between the left and right adjacent composite plates.
作为一种可实施方式，密封剪口140的厚度与矩形钢管的厚度相同，密封剪口140的横截面为L型，密封剪口140为多节，多节密封剪口140以板材连接孔1125为分割依次顺序安装在轻钢骨架110的两侧。多节密封剪口140以板材连接孔1125为分割依次顺序安装在轻钢骨架110的两侧，方便了左右相邻复合板材间的安装固定，密封剪口140的横截面为L型，进一步，相邻复合板材密封剪口140的L型截面相互贴合，组成一个完整的矩形或正方形，并通过连接件，将两块复合板材安装固定在一起，在一定程度上提高了复合板材间的密封性能，同时，也提高了由复合板材组装成装配式房屋的密封性能。As a possible implementation mode, the thickness of the sealing notch 140 is the same as that of the rectangular steel pipe, the cross section of the sealing notch 140 is L-shaped, the sealing notch 140 is multi-section, and the multi-section sealing notch 140 is connected with the plate connecting hole 1125 It is installed on both sides of the light steel skeleton 110 sequentially for division. The multi-section sealing notch 140 is divided and installed on both sides of the light steel frame 110 sequentially with the plate connecting hole 1125, which facilitates the installation and fixing between the left and right adjacent composite plates. The cross section of the sealing notch 140 is L-shaped. Further, The L-shaped cross-sections of the sealing notches 140 of adjacent composite panels fit together to form a complete rectangle or square, and the two composite panels are installed and fixed together through the connector, which improves the sealing between the composite panels to a certain extent. At the same time, it also improves the sealing performance of prefabricated houses assembled from composite panels.
作为一种可实施方式，填充隔层120由酚醛树脂发泡而成，填充隔层120的正面或背面预设有管路凹槽，相邻填充隔层120上的管路凹槽通过横梁113或纵梁112上设置的穿孔连通。由酚醛树脂发泡而成的填充隔层120生产更加的简单方便，实现了填充隔层120的批量化生产，进一步，填充隔层120在与轻钢骨架110匹配的模具中制成，使得填充隔层120在安装到轻钢骨架110中时更加的简单，也更加的贴合，省去了不必要的加工步骤，使得复合板材生产更加的简单，而管路凹槽的设置，则方便了线路、管路等的安装固定。As a possible implementation, the filling spacer 120 is foamed from phenolic resin, and the front or back of the filling spacer 120 is preset with pipeline grooves, and the pipeline grooves on the adjacent filling spacer 120 pass through the beam 113 Or the perforations provided on the longitudinal beam 112 are connected. The production of the filled interlayer 120 made of foamed phenolic resin is simpler and more convenient, and the mass production of the filled interlayer 120 is realized. Further, the filled interlayer 120 is made in a mold matching the light steel skeleton 110, so that the filled interlayer When the interlayer 120 is installed in the light steel skeleton 110, it is simpler and fits better, eliminating unnecessary processing steps, making the production of composite panels easier, and the setting of the pipeline groove is convenient. Installation and fixing of lines, pipelines, etc.
作为一种可实施方式，填充隔层120的厚度为矩形钢管与木条夹层150的厚度和，并且填充隔层120的上表面和下表面均与固定板材130紧密接触。使得组装成的复合板材架构更加的稳定，在一定程度上提高了复合板材的使用寿命。As a possible implementation, the thickness of the filling interlayer 120 is the sum of the thicknesses of the rectangular steel pipe and the wood strip interlayer 150 , and both the upper surface and the lower surface of the filling interlayer 120 are in close contact with the fixing plate 130 . The structure of the assembled composite board is more stable, and the service life of the composite board is improved to a certain extent.
还提供了一种复合板材的生产方法，包括以下步骤：Also provided is a method for producing a composite plate, comprising the following steps:
步骤S10：焊接矩形钢管得到轻钢骨架；Step S10: welding rectangular steel pipes to obtain a light steel skeleton;
步骤S20：在模具中制作填充隔层；Step S20: making a filling compartment in the mould;
步骤S30：在轻钢骨架的正面和背面安装与矩形钢管宽度相同的木条夹层，并在轻钢骨架的两侧安装密封剪口；Step S30: Install wooden strip interlayers with the same width as the rectangular steel pipe on the front and back of the light steel frame, and install sealing notches on both sides of the light steel frame;
步骤S40：将填充隔层放入轻钢骨架的内腔中；Step S40: Put the filling compartment into the inner cavity of the light steel frame;
步骤S50：在轻钢骨架的正反两面安装固定板材，将填充隔层固定在轻钢骨架内。Step S50: Install fixing plates on the front and back sides of the light steel frame, and fix the filling compartment in the light steel frame.
在上述技术方案的基础上，还提供了一种复合板材的用途，复合板材用于组装装配式房屋。On the basis of the above technical solution, an application of a composite board is also provided, and the composite board is used for assembling a prefabricated house.
本发明采用上述技术方案，所达到的技术效果如下：本发明提供的复合板材，由轻钢骨架、填充隔层以及固定板材组装而成，通过安装在轻钢骨架正反两面的两片固定板材将填充隔层固定在轻钢骨架的空腔中，并且轻钢骨架、填充隔层以及固定板材都能够批量规格化生产，使得复合板材的组装更加的简单方便，实现了复合板材的批量规格化生产，生产的复合板材可以用来组装装配式住宅，实现了装配式住宅的高部品化率。上述复合板材结构简单，生产方便，很好的解决了装配式建筑部品化率低的技术问题。The present invention adopts the above-mentioned technical scheme, and the technical effects achieved are as follows: the composite plate provided by the present invention is assembled from a light steel frame, a filling interlayer and a fixed plate, and two fixed plates installed on the front and back sides of the light steel frame The filling interlayer is fixed in the cavity of the light steel frame, and the light steel frame, filling interlayer and fixed plate can be mass-produced, which makes the assembly of the composite plate more simple and convenient, and realizes the batch standardization of the composite plate Production, the produced composite panels can be used to assemble prefabricated houses, realizing a high component rate of prefabricated houses. The above-mentioned composite board has a simple structure and is convenient to produce, which well solves the technical problem of low component conversion rate of prefabricated buildings.
上述实施方式旨在举例说明本发明可为本领域专业技术人员实现或使用，对上述实施方式进行修改对本领域的专业技术人员来说将是显而易见的，故本发明包括但不限于上述实施方式，任何符合本权利要求书或说明书描述，符合与本文所公开的原理和新颖性、创造性特点的方法、工艺、产品，均落入本发明的保护范围之内。The above embodiments are intended to illustrate that the present invention can be implemented or used by those skilled in the art. It will be obvious to those skilled in the art to modify the above embodiments, so the present invention includes but is not limited to the above embodiments. Any method, process, or product that conforms to the claims or the description of the specification, and conforms to the principles, novelty, and creative features disclosed herein falls within the protection scope of the present invention.
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