CN106553034A - A kind of motor shaft positioner of automatic plug-in card spring system - Google Patents
A kind of motor shaft positioner of automatic plug-in card spring system Download PDFInfo
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- CN106553034A CN106553034A CN201610906987.2A CN201610906987A CN106553034A CN 106553034 A CN106553034 A CN 106553034A CN 201610906987 A CN201610906987 A CN 201610906987A CN 106553034 A CN106553034 A CN 106553034A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
本发明涉及一种自动插卡簧系统的电机轴定位装置。解决现有技术插卡簧装配过程中采用人工方式定位、递送电机轴,存在劳动强度大、工作效率低、装配精度低的问题。装置包括电机轴定位部分和电机轴供应部分,电机轴定位部分包括提升机构,在提升机构上安装有电机轴夹取机构,电机轴夹取机构包括安装底板,在安装底板上铰接有两个定位条,在两个定位条上设有带动两定位条张合的导向斜块,在安装底板上设置有夹取气缸,气缸活动端与导向斜块相连接。本发明的优点是克服了传统采用人工方式递送电机轴进行插卡簧操作带来的劳动强度大、精度低、工作效率低的问题。减少了人力资源,提高了工作效率,提高了卡簧装配精度,适用于工业化大生产。
The invention relates to a motor shaft positioning device of an automatic clip spring insertion system. The invention solves the problems of high labor intensity, low work efficiency and low assembly precision in the manual positioning and delivery of the motor shaft in the assembly process of the inserting spring in the prior art. The device includes a motor shaft positioning part and a motor shaft supply part. The motor shaft positioning part includes a lifting mechanism, and a motor shaft clamping mechanism is installed on the lifting mechanism. The motor shaft clamping mechanism includes a mounting base plate on which two positioning The two positioning bars are provided with guide inclined blocks that drive the opening and closing of the two positioning bars, and the clamping cylinder is arranged on the installation base plate, and the movable end of the cylinder is connected with the guide inclined blocks. The invention has the advantage of overcoming the problems of high labor intensity, low precision and low work efficiency caused by the traditional method of manually delivering the motor shaft for inserting the clip spring. The human resources are reduced, the work efficiency is improved, and the circlip assembly accuracy is improved, which is suitable for industrialized mass production.
Description
技术领域technical field
本发明涉及一种自动化装配技术领域,尤其是涉及一种自动插卡簧系统的电机轴定位装置。The invention relates to the technical field of automatic assembly, in particular to a motor shaft positioning device for an automatic clip spring insertion system.
背景技术Background technique
在电机的装配结构中,需要采用在转子轴上设置卡簧的方式来对端盖等零部件进行轴向定位。In the assembly structure of the motor, it is necessary to use the method of setting a circlip on the rotor shaft to axially position the parts such as the end cover.
目前电机转子轴的卡簧加工或装配过程主要存在一些局限性。1.自动化程度低,加工或装配效率低,目前市场上虽然有用于自动化的设备,但大部分设备时利用机械手来实现卡簧夹取和装夹,然而电机轴的递送仍然是靠人工进行递送,将要操作的电机轴放到插卡簧工位,插卡簧操作后件电机轴取走,放入下一个电机轴,这不仅劳动强度大,动作效率低,并且电机轴定位精度低,影响插卡簧操作。At present, there are some limitations in the processing or assembly process of the circlip for the motor rotor shaft. 1. The degree of automation is low, and the efficiency of processing or assembly is low. Although there are equipment for automation on the market, most of the equipment uses manipulators to realize the clamping and clamping of the circlip. However, the delivery of the motor shaft is still delivered manually. Put the motor shaft to be operated into the inserting spring station, remove the motor shaft after the inserting spring operation, and put it into the next motor shaft. Spring operation.
发明内容Contents of the invention
本发明主要是解决现有技术插卡簧装配过程中采用人工方式定位、递送电机轴,存在劳动强度大、工作效率低、装配精度低的问题,提供了一种减小劳动力,工作效率高,装配精度高的自动插卡簧系统的电机轴定位装置。The present invention mainly solves the problems of high labor intensity, low work efficiency, and low assembly precision in the manual positioning and delivery of the motor shaft in the assembly process of the insert spring in the prior art, and provides a method with reduced labor force and high work efficiency. The motor shaft positioning device of the automatic spring insertion system with high assembly precision.
本发明的上述技术问题主要是通过下述技术方案得以解决的:一种自动插卡簧系统的电机轴定位装置,包括电机轴定位部分和电机轴供应部分,所述电机轴定位部分包括提升机构,在提升机构上安装有电机轴夹取机构,电机轴夹取机构包括安装底板,在安装底板上铰接有两个定位条,在两个定位条上套设有带动两定位条张合的导向斜块,在安装底板上设置有夹取气缸,气缸活动端与导向斜块相连接,所述电机轴供应部分包括电机轴输送带和电机轴翻转机构,电机轴翻转机构包括翻转座,在翻转座前端上设置有静夹头和动夹头,翻转座翻倒时,静夹头和动夹头位于在电机轴送带一侧边上。本发明克服了传统采用人工方式递送电机轴进行插卡簧操作带来的劳动强度大、精度低、工作效率低的问题。本发明采用全自动化对电机轴进行拾取和定位到插卡簧工位,减少了人力资源,提高了工作效率,同时也提高了卡簧装配精度,适用于工业化大生产。本发明通过导向斜块推动定位条对电机轴进行夹取,结构简单合理。The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a motor shaft positioning device for an automatic spring insertion system, including a motor shaft positioning part and a motor shaft supply part, and the motor shaft positioning part includes a lifting mechanism , a motor shaft clamping mechanism is installed on the lifting mechanism, the motor shaft clamping mechanism includes a mounting base plate, two positioning bars are hinged on the mounting base plate, and a guide for driving the two positioning bars to open and close is set on the two positioning bars The inclined block is provided with a clamping cylinder on the installation base plate, and the movable end of the cylinder is connected with the guide inclined block. The motor shaft supply part includes a motor shaft conveyor belt and a motor shaft turning mechanism, and the motor shaft turning mechanism includes a turning seat. A static chuck and a moving chuck are arranged on the front end of the seat. When the turning seat is overturned, the static chuck and the moving chuck are located on the belt feeding side of the motor shaft. The invention overcomes the problems of high labor intensity, low precision and low work efficiency brought about by the traditional method of manually delivering the motor shaft and inserting the clip spring. The invention uses full automation to pick up and position the motor shaft to the inserting spring station, reduces human resources, improves work efficiency, and improves the assembly accuracy of the retaining spring, and is suitable for large-scale industrial production. The invention clamps the motor shaft by pushing the positioning bar through the guide inclined block, and has a simple and reasonable structure.
作为一种优选方案,所述提升机构包括固定台、滑动板,在固定台表面上竖直安装有提升滑轨,固定台上部安装有提升气缸,所述滑动板表面上设置有与提升滑轨相对应的提升滑槽,提升滑槽与提升滑轨相扣合滑动连接,提升气缸活动端与滑动板上端相固定,安装底板与滑动板相固定。本方案中提升机构用于带动电机轴夹取进行上下移动,夹取电机轴移动到插卡簧工位。As a preferred solution, the lifting mechanism includes a fixed platform and a sliding plate, a lifting slide rail is vertically installed on the surface of the fixed platform, a lifting cylinder is installed on the upper part of the fixed platform, and a lifting slide rail is arranged on the surface of the sliding plate. Corresponding to the lifting chute, the lifting chute is fastened and slidably connected to the lifting slide rail, the movable end of the lifting cylinder is fixed to the top of the sliding plate, and the installation base plate is fixed to the sliding plate. In this scheme, the lifting mechanism is used to drive the motor shaft to grip and move up and down, and the grip motor shaft moves to the inserting spring station.
作为一种优选方案,所述定位条设置在安装底板下表面,定位条包括夹头和导向躯干,所述夹头的内侧上设置有卡槽,所述导向躯干与夹头一体连接,导向躯干为长条状,且导向躯干相对夹头呈向外倾斜设置,导向躯干的后端铰接在安装底板上,两个定位条相并拢安装,两个定位条的导向躯干形成八字形状。本方案中定位条能以铰接点进行摆动,两个定位条进行对应摆动能形成张闭,导向躯干设置成倾斜结构,以便于导向斜块进行推动。As a preferred solution, the positioning bar is arranged on the lower surface of the installation base plate, the positioning bar includes a chuck and a guiding trunk, a slot is provided on the inner side of the chuck, the guiding trunk is integrally connected with the chuck, and the guiding trunk It is elongated, and the guide torso is inclined outward relative to the chuck. The rear end of the guide torso is hinged on the installation base plate. Two positioning bars are installed side by side, and the guiding torso of the two positioning bars form a figure-eight shape. In this scheme, the positioning bar can swing with the hinge point, and the corresponding swing of the two positioning bars can form opening and closing, and the guiding trunk is arranged in an inclined structure, so as to facilitate the pushing of the guiding inclined block.
作为一种优选方案,在安装底板下表面安装有导向滑轨,所述导向斜块滑动安装在导向滑轨上,导向斜块上设置有两道滑动槽,滑动槽成八字形排列,两个定位条位于在滑动槽内,在安装底板对应导向斜块的位置设置有限位孔,在导向斜块上固定有连接柱,所述连接柱穿过限位孔后与夹取气缸相连接。导向斜块在导向滑轨上进行滑动,滑动槽的八字形结构使得导向斜块在移动时会带动位于滑动槽内定位条进行摆动,从而使得定位条形成张开和闭合。As a preferred solution, a guide slide rail is installed on the lower surface of the installation base plate, and the guide slide block is slidably installed on the guide slide rail. Two slide grooves are arranged on the guide slide block. The positioning bar is located in the sliding groove, and a limiting hole is set at the position corresponding to the inclined guide block on the installation base plate, and a connecting column is fixed on the inclined guiding block, and the connecting column is connected with the clamping cylinder after passing through the limiting hole. The inclined guide block slides on the guide slide rail, and the eight-shaped structure of the sliding groove makes the inclined guide block drive the positioning bar in the sliding groove to swing when moving, so that the positioning bar is opened and closed.
作为一种优选方案,所述静夹头和动夹头为弧形板,静夹头固定在翻转座的前端上,在翻转座上设置有伸缩气缸,动夹头安装在伸缩气缸活动端上,动夹头位于在动静夹头上方,动夹头的内凹面与静夹头的内凹面相对。本方案中伸缩气缸控制动夹头上下运动,形成对电机轴端部的夹取。夹取电机轴后翻转座翻转,将电机轴竖起,以便于后续进行插卡簧操作。As a preferred solution, the static chuck and the movable chuck are arc-shaped plates, the static chuck is fixed on the front end of the turning seat, a telescopic cylinder is arranged on the turning seat, and the moving chuck is installed on the movable end of the telescopic cylinder , the moving chuck is located above the moving chuck, and the inner concave surface of the moving chuck is opposite to the inner concave surface of the static chuck. In this solution, the telescopic cylinder controls the up and down movement of the brake chuck to form the clamping of the end of the motor shaft. After the motor shaft is clamped, the turning seat is turned over, and the motor shaft is erected, so as to facilitate the subsequent operation of inserting the circlip.
作为一种优选方案,在翻转座翻倒时,所述静夹头位于靠近输送带侧边位置,静夹头内凹面高度低于输送带表面高度,动夹头未闭合时,动夹头与静夹头之间形成供电机轴进入的空隙。电机轴在输送带上进行输送,电机轴一端露出在输送带一侧外,静夹头位于靠近输送带位置,电机轴输送过来时从动夹头和静夹头之间空隙进入到动夹头和静夹头之间,然后控制动夹头闭合就形成对电机轴端部夹取。As a preferred solution, when the overturning seat is overturned, the static chuck is located close to the side of the conveyor belt, the height of the inner concave surface of the static chuck is lower than the height of the conveyor belt surface, and when the movable chuck is not closed, the movable chuck and A gap for the shaft of the power supply to enter is formed between the static chucks. The motor shaft is conveyed on the conveyor belt. One end of the motor shaft is exposed outside the side of the conveyor belt. The static chuck is located close to the conveyor belt. When the motor shaft is conveyed, it enters the movable chuck from the gap between the movable chuck and the static chuck. And between the static chuck, and then control the closing of the brake chuck to form the clamping of the end of the motor shaft.
作为一种优选方案,所述输送带上设置有若干放置电机轴的限位槽,所述限位槽的一端封闭,另一端在输送带一侧开口。本方案设置限位槽用于放置电机轴,使得电机轴能等间距进行输送,便于电机轴翻转机构进行夹取。As a preferred solution, the conveyor belt is provided with several limiting grooves for placing the motor shaft, one end of the limiting grooves is closed, and the other end is open on one side of the conveyor belt. In this solution, a limit slot is set for placing the motor shaft, so that the motor shaft can be transported at equal intervals, which is convenient for the motor shaft turning mechanism to grip.
因此,本发明的优点是:克服了传统采用人工方式递送电机轴进行插卡簧操作带来的劳动强度大、精度低、工作效率低的问题。本发明采用全自动化对电机轴进行拾取和定位到插卡簧工位,减少了人力资源,提高了工作效率,同时也提高了卡簧装配精度,适用于工业化大生产。Therefore, the advantage of the present invention is that it overcomes the problems of high labor intensity, low precision and low work efficiency caused by traditional manual delivery of the motor shaft for inserting the clip spring. The invention uses full automation to pick up and position the motor shaft to the inserting spring station, reduces human resources, improves work efficiency, and improves the assembly accuracy of the retaining spring, and is suitable for large-scale industrial production.
附图说明Description of drawings
附图1是本发明的一种结构示意图;Accompanying drawing 1 is a kind of structural representation of the present invention;
附图2是本发明中导向斜块的一种结构示意图;Accompanying drawing 2 is a kind of structural representation of guide ramp block among the present invention;
附图3是本发明中导向条的一种结构示意图;Accompanying drawing 3 is a kind of structural representation of guide strip among the present invention;
附图4是本发明中电机轴翻转机构的一种结构透视图;Accompanying drawing 4 is a kind of structure perspective view of motor shaft turnover mechanism among the present invention;
附图5是本发明中电机轴翻转机构的一种正视结构示意图;Accompanying drawing 5 is a kind of front structural schematic diagram of motor shaft turning mechanism in the present invention;
附图6是本发明中输送带的一种结构示意图。Accompanying drawing 6 is a kind of structural representation of conveyor belt in the present invention.
1-固定台 2-提升滑槽 3-提升滑轨 4-滑动板 5-安装底板 6-定位条 7-提升气缸 8-夹取气缸 9-导向斜块 10-导向滑轨 11-限位孔 12-连接柱 13-夹头14-导向躯干 15-卡槽 16-输送带 17-翻转座 18-静夹头 19-动夹头 20-伸缩气缸21-限位槽 22-滑动槽。1-fixed table 2-lifting chute 3-lifting slide rail 4-sliding plate 5-installation bottom plate 6-positioning bar 7-lifting cylinder 8-clamping cylinder 9-guiding inclined block 10-guiding slide rail 11-limiting hole 12-connecting column 13-clamp 14-guide trunk 15-card slot 16-conveyor belt 17-overturn seat 18-static chuck 19-moving chuck 20-telescopic cylinder 21-limiting groove 22-sliding groove.
具体实施方式detailed description
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:Example:
本实施例一种自动插卡簧系统的电机轴定位装置,如图1所示,包括电机轴定位部分和电机轴供应部分。电机轴定位部分包括提升机构,在提升机构上安装有电机轴夹取机构。In this embodiment, a motor shaft positioning device of an automatic spring insertion system, as shown in FIG. 1 , includes a motor shaft positioning part and a motor shaft supply part. The motor shaft positioning part includes a lifting mechanism, and a motor shaft clamping mechanism is installed on the lifting mechanism.
提升机构包括固定台1、滑动板4,在固定台表面上竖直安装有提升滑轨3,固定台上部安装有提升气缸7,滑动板表面上设置有与提升滑轨相对应的提升滑槽3,提升滑槽与提升滑轨相扣合滑动连接,提升气缸活动端与滑动板上端相固定,安装底板与滑动板相固定。The lifting mechanism includes a fixed platform 1 and a sliding plate 4. A lifting slide rail 3 is vertically installed on the surface of the fixed platform, a lifting cylinder 7 is installed on the upper part of the fixed platform, and a lifting chute corresponding to the lifting slide rail is arranged on the surface of the sliding plate. 3. The lifting chute and the lifting slide rail are fastened and slidably connected, the movable end of the lifting cylinder is fixed with the upper end of the sliding plate, and the installation bottom plate is fixed with the sliding plate.
电机轴夹取机构包括安装底板5,在安装底板上铰接有两个定位条6,在两个定位条上套设有带动两定位条张合的导向斜块9,在安装底板上设置有夹取气缸8,夹取气缸活动端与导向斜块相连接。The motor shaft clamping mechanism includes an installation base plate 5, on which two positioning bars 6 are hinged, on which two positioning bars are sleeved with guide inclined blocks 9 that drive the opening and closing of the two positioning bars, and on the installation base plate are provided with clips. Get the cylinder 8, and clamp the movable end of the cylinder to be connected with the guide inclined block.
定位条设置在安装底板下表面,如图3所示,定位条包括夹头13和导向躯干14,夹头的内侧上设置有卡槽15,导向躯干与夹头一体连接,导向躯干为长条状,且导向躯干相对夹头呈向外倾斜设置,导向躯干的后端铰接在安装底板上,两个定位条相并拢安装,两个定位条的导向躯干形成八字形状。The positioning bar is arranged on the lower surface of the installation base plate, as shown in Figure 3, the positioning bar includes a chuck 13 and a guide trunk 14, and the inner side of the chuck is provided with a draw-in groove 15, and the guiding trunk is integrally connected with the chuck, and the guiding trunk is a strip Shape, and the guide trunk is inclined outward relative to the chuck, the rear end of the guide trunk is hinged on the installation base plate, and the two positioning bars are installed side by side, and the guiding trunk of the two positioning bars forms a figure-eight shape.
在安装底板下表面安装有导向滑轨10,导向斜块9滑动安装在导向滑轨上。如图2所示,导向斜块上设置有两道滑动槽22,滑动槽成八字形排列,两个定位条位于在滑动槽内。如图1所示,在安装底板对应导向斜块的位置设置有限位孔11,在导向斜块上固定有连接柱12,连接柱穿过限位孔后与夹取气缸8相连接。A guide rail 10 is installed on the lower surface of the installation base plate, and the guide inclined block 9 is slidably installed on the guide rail. As shown in FIG. 2 , two sliding grooves 22 are arranged on the inclined guide block, and the sliding grooves are arranged in a figure-eight shape, and two positioning bars are located in the sliding grooves. As shown in Figure 1, a limiting hole 11 is provided at the position corresponding to the inclined guide block on the installation base plate, and a connecting column 12 is fixed on the inclined guiding block, and the connecting column is connected with the clamping cylinder 8 after passing through the limiting hole.
电机轴供应部分包括电机轴输送带16和电机轴翻转机构。如图4所示,电机轴翻转机构包括翻转座17,在翻转座前端上设置有静夹头18和动夹头19,翻转座翻倒时,静夹头和动夹头位于在电机轴送带一侧边上。如图5所示,静夹头和动夹)为弧形板,静夹头固定在翻转座的前端上,在翻转座上设置有伸缩气缸20,动夹头安装在伸缩气缸活动端上,动夹头位于在动静夹头上方,动夹头的内凹面与静夹头的内凹面相对。在翻转座翻倒时,静夹头位于靠近输送带16侧边位置,静夹头内凹面高度低于输送带表面高度,动夹头未闭合时,动夹头与静夹头之间形成供电机轴进入的空隙。The motor shaft supply part includes a motor shaft conveyor belt 16 and a motor shaft turning mechanism. As shown in Figure 4, the motor shaft turning mechanism includes a turning seat 17, and a static chuck 18 and a moving chuck 19 are arranged on the front end of the turning seat. Tape on one side. As shown in Figure 5, the static chuck and the dynamic chuck) are arc-shaped plates, the static chuck is fixed on the front end of the turning seat, a telescopic cylinder 20 is arranged on the turning seat, and the moving chuck is installed on the movable end of the telescopic cylinder. The movable chuck is located above the dynamic and static chuck, and the inner concave surface of the movable chuck is opposite to the inner concave surface of the static chuck. When the turning seat is overturned, the static chuck is located close to the side of the conveyor belt 16, and the concave surface height of the static chuck is lower than the surface height of the conveyor belt. When the movable chuck is not closed, a power supply is formed between the movable chuck and the static chuck. Clearance into which the crankshaft enters.
如图6所示,输送带16上设置有若干放置电机轴的限位槽21,所述限位槽的一端封闭,另一端在输送带一侧开口。As shown in FIG. 6 , the conveyor belt 16 is provided with a plurality of limiting slots 21 for placing the motor shaft, one end of the limiting slots is closed, and the other end is open on one side of the conveyor belt.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了固定台、提升滑槽、提升滑轨、滑动板、安装底板等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terms such as fixed platform, lifting chute, lifting slide rail, sliding plate, and installation bottom plate are frequently used in this paper, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
Claims (7)
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| CN110497191A (en) * | 2019-08-27 | 2019-11-26 | 中山市金艺金属制品有限公司 | A high-efficiency semi-automatic circlip machine |
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| CN106553034B (en) | 2018-06-26 |
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Effective date of registration: 20191029 Address after: 314500, No. 3736 East Ring Road, Jiaxing, Zhejiang, Tongxiang Patentee after: ZHEJIANG WUXIAN NEW ENERGY Co.,Ltd. Address before: 310023 No. 1, No. 181, Wuchang Road, Wuchang Street, Yuhang District, Zhejiang, Hangzhou, 3 Patentee before: HANGZHOU HOUDAR AUTOMATION SYSTEM Co.,Ltd. |
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