CN106545353B - A kind of hydraulic bracket installation machine structure and its application - Google Patents
A kind of hydraulic bracket installation machine structure and its application Download PDFInfo
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- CN106545353B CN106545353B CN201710019072.4A CN201710019072A CN106545353B CN 106545353 B CN106545353 B CN 106545353B CN 201710019072 A CN201710019072 A CN 201710019072A CN 106545353 B CN106545353 B CN 106545353B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/16—Hydraulic or pneumatic features, e.g. circuits, arrangement or adaptation of valves, setting or retracting devices
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Abstract
本发明涉及一种液压支架安装机构及其应用,包括顶梁移位机构和掩护梁组装件推移机构,顶梁移位机构用以支撑移动顶梁,掩护梁组装件推移机构用以支撑移动掩护梁、前连杆和后连杆,顶梁移位机构与掩护梁组装件推移机构相互配合完成顶梁、底座、掩护梁、前连杆和后连杆的组装。本发明液压支架安装机构设计巧妙、结构独特,可实现液压支架的智能安装,能够满足大多数液压支架的安装,整个安装过程操作简便,无需人力,大大提高了安装效率,同时整个安装过程稳定性和安全性高。本发明安装机构可普遍适用于支架宽度一定范围内各种型号(即不同高度)液压支架的安装,具有广泛的推广性,从而可实现液压支架安全、高效的安装。
The invention relates to a hydraulic support installation mechanism and its application, comprising a top beam shifting mechanism and a cover beam assembly pushing mechanism, the top beam shifting mechanism is used to support the moving top beam, and the cover beam assembly pushing mechanism is used to support the moving cover The beam, the front connecting rod and the rear connecting rod, the top beam shifting mechanism and the cover beam assembly moving mechanism cooperate with each other to complete the assembly of the top beam, the base, the cover beam, the front connecting rod and the rear connecting rod. The installation mechanism of the hydraulic support of the present invention is ingenious in design and unique in structure, which can realize the intelligent installation of the hydraulic support and can satisfy the installation of most hydraulic supports. and high security. The installation mechanism of the present invention is generally applicable to the installation of various types (that is, different heights) of hydraulic supports within a certain range of support width, and has wide popularization, thereby realizing safe and efficient installation of hydraulic supports.
Description
技术领域technical field
本发明涉及一种液压支架安装机构及其应用,属于液压支架综采设备技术领域。The invention relates to a hydraulic support installation mechanism and its application, and belongs to the technical field of hydraulic support fully mechanized mining equipment.
背景技术Background technique
液压支架是实现采煤综合机械化和自动化不可缺少的主要设备之一,液压支架作为煤层开采围岩支护的主要设备,通过对采场顶板的支护,可以防止顶板冒落,维持安全作业空间。近年来,随着采煤工作面高效综采技术的快速发展以及液压支架采高的增加,液压支架的安装过程也愈加复杂,相应地现有安装液压支架的装置也大都体形较大、结构复杂,安装过程用时较长,复杂的安装装置及低效的安装过程严重影响采煤进程。The hydraulic support is one of the indispensable main equipments to realize the comprehensive mechanization and automation of coal mining. As the main equipment for supporting the surrounding rock in coal seam mining, the hydraulic support can prevent the roof from falling and maintain a safe working space by supporting the roof of the stope . In recent years, with the rapid development of high-efficiency fully mechanized mining technology in coal mining face and the increase of mining height of hydraulic support, the installation process of hydraulic support has become more and more complicated. Correspondingly, most of the existing devices for installing hydraulic support are large in size and complex in structure , The installation process takes a long time, and the complicated installation device and inefficient installation process seriously affect the coal mining process.
中国专利文献CN103104279A公开了一种综采液压支架组装架的单元架装置,在平板车两侧有滑道,滑块上铰接有内外套方管立柱,方管立柱含有液压缸,液压缸上端连接滑轮,滑轮绕有吊绳,方管立柱上端连接支顶液压缸,在车板中间有车板旋转装置,车板上面有与井下巷道中窄铁轨相配合的作业轨道,其方向与方管立柱的长度方向垂直。此发明装置存在一些缺点,它结构过于复杂,组装液压支架的劳动强度较大。Chinese patent document CN103104279A discloses a unit frame device of a fully mechanized mining hydraulic support assembly frame. There are slides on both sides of the flatbed truck, and the inner and outer square tube columns are hinged on the sliders. The square tube columns contain hydraulic cylinders, and the upper ends of the hydraulic cylinders are connected to pulleys. , the pulley is wrapped with a sling, the upper end of the square tube column is connected to the top hydraulic cylinder, and there is a vehicle plate rotation device in the middle of the vehicle plate. The length direction is vertical. There are some disadvantages in this inventive device, its structure is too complex, and the labor intensity of assembling the hydraulic support is relatively large.
中国专利文献CN201696064U公开了一种液压支架组装机装置,它包含起吊转动机构、转动机构、调车机构、底车升降机构、侧向调偏机构和双侧操作台等,此实用新型装置存在稳定性较弱的缺点,机构结构较小,因而对于体积较大的液压支架安装容易出现失误甚至无法满足安装要求。Chinese patent document CN201696064U discloses a hydraulic support assembly machine device, which includes a lifting and rotating mechanism, a rotating mechanism, a shunting mechanism, an undercarriage lifting mechanism, a lateral deflection adjustment mechanism, and a double-sided operating platform. Due to the disadvantage of weak performance, the mechanism structure is small, so it is easy to make mistakes or even fail to meet the installation requirements for the installation of large hydraulic supports.
总而言之,虽然目前也存在着一些液压支架组装机构,但是这些机构大多采用人工安装,比较费时费力。通过观察液压支架的现场安装过程,发现其安装过程确实存在一些问题,这些问题严重制约着液压支架的整体组装进程。因此,有必要设计一种结构简单实用,安装过程省时省力的新型液压支架安装装置。All in all, although there are some hydraulic support assembly mechanisms, most of these mechanisms are manually installed, which is time-consuming and labor-intensive. By observing the on-site installation process of the hydraulic support, it is found that there are indeed some problems in the installation process, and these problems seriously restrict the overall assembly process of the hydraulic support. Therefore, it is necessary to design a novel hydraulic support installation device with a simple and practical structure and a time-saving and labor-saving installation process.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种液压支架安装机构。Aiming at the deficiencies of the prior art, the invention provides a hydraulic support installation mechanism.
本发明还提供上述一种液压支架安装机构的工作方法。The present invention also provides a working method of the above-mentioned hydraulic support installation mechanism.
术语解释:Explanation of terms:
掩护梁组装件:液压支架中,掩护梁、前连杆及后连杆连接后的组装体,简称为掩护梁组装件。Shield beam assembly: In the hydraulic support, the assembly after the shield beam, front connecting rod and rear connecting rod are connected, is referred to as the shield beam assembly for short.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种液压支架安装机构,其特征在于,包括:A hydraulic support installation mechanism is characterized in that it comprises:
顶梁移位机构,包括滑板车、升降装置和水平推移装置,升降装置设置在滑板车上,升降装置顶部设置所述的水平推移装置;The top beam displacement mechanism includes a scooter, a lifting device and a horizontal pushing device, the lifting device is arranged on the scooter, and the horizontal pushing device is arranged on the top of the lifting device;
掩护梁组装件推移机构,包括底板、承载梁架、第一推移梁架、第二推移梁架、第三推移梁架和多个伸缩支撑杆,第一推移梁架的一端与承载梁架铰接、另一端与第二推移梁架连接,第二推移梁架和第三推移梁架的底端分别与底板铰接;承载梁架、第一推移梁架和第三推移梁架还分别通过伸缩支撑杆与底板铰接;The shifting mechanism of the cover beam assembly includes a base plate, a load-bearing beam frame, a first push-beam frame, a second push-beam frame, a third push-beam frame and a plurality of telescopic support rods, and one end of the first push-beam frame is hinged to the load-bearing beam frame , the other end is connected with the second push beam frame, the bottom ends of the second push beam frame and the third push beam frame are respectively hinged with the bottom plate; the load-bearing beam frame, the first push beam frame and the third push beam frame are respectively supported The rod is hinged to the bottom plate;
顶梁移位机构用以支撑移动顶梁,掩护梁组装件推移机构用以支撑移动掩护梁组装件,顶梁移位机构与掩护梁组装件推移机构相互配合完成底座、掩护梁组装件和顶梁的组装。The top beam shifting mechanism is used to support the moving top beam, and the cover beam assembly pushing mechanism is used to support the moving cover beam assembly. Assembly of beams.
优选的,所述滑板车包括车板、车轮和固定千斤顶,车板的底部设置四个所述的车轮,在车板的两侧各设置三个所述的固定千斤顶。此设计的好处在于,在车板两侧设置固定千斤顶,当滑板车移动到位后,在进行顶梁的升降过程中以及后续与掩护梁组装件的安装过程中,固定千斤顶能够保持整个顶梁移位机构的稳定。Preferably, the scooter includes a board, wheels and fixed jacks, four of the wheels are arranged at the bottom of the board, and three of the fixed jacks are arranged on both sides of the board. The advantage of this design is that fixed jacks are set on both sides of the vehicle board. When the scooter is in place, the fixed jacks can keep the entire top beam moving during the lifting process of the top beam and the subsequent installation process of the cover beam assembly. stability of the organization.
优选的,所述升降装置包括两根立柱式千斤顶、两根承载柱、盖套梁和两根横梁,两根立柱式千斤顶和两根承载柱对称布置,两根横梁设置在立柱式千斤顶和承载柱之间,横梁一端与立柱式千斤顶固定连接、另一端与承载柱滑动连接,盖套梁连接两根立柱式千斤顶的顶端。此设计的优势在于,通过立柱式千斤顶的升降,可带动两根横梁上下移动并借助承载柱进行导向。Preferably, the lifting device includes two column jacks, two bearing columns, cover beams and two beams, the two column jacks and the two bearing columns are symmetrically arranged, and the two beams are arranged on the column jack and the bearing Between the columns, one end of the beam is fixedly connected to the column jack, and the other end is slidingly connected to the bearing column, and the cover beam is connected to the tops of the two column jacks. The advantage of this design is that the lifting and lowering of the column jack can drive the two beams to move up and down and be guided by the load-bearing columns.
优选的,所述水平推移装置位于两根横梁之间,包括固定横杆、水平第一推移千斤顶、第一移动杆、第二移动杆和横杆;固定横杆与两根横梁固定连接,第一移动杆和第二移动杆与两根横梁滑动连接,水平第一推移千斤顶的缸筒与固定横杆连接、活塞杆与第一移动杆连接,第一移动杆和第二移动杆通过横杆连接。Preferably, the horizontal pushing device is located between two cross beams, including a fixed cross bar, a horizontal first moving jack, a first moving bar, a second moving bar and a cross bar; the fixed cross bar is fixedly connected with the two cross beams, the second A moving rod and a second moving rod are slidingly connected with two crossbeams, the cylinder barrel of the first horizontal moving jack is connected with the fixed crossbar, and the piston rod is connected with the first moving rod, and the first moving rod and the second moving rod pass through the crossbar connect.
优选的,所述水平第一推移千斤顶的数量为三个,三个水平第一推移千斤顶并排且等间距设置。Preferably, the number of the first horizontal moving jacks is three, and the three first horizontal moving jacks are arranged side by side and at equal intervals.
优选的,所述水平推移装置还包括T形梁,T形梁与横梁滑动连接,T形梁上间隔设置有多个圆孔,第一移动杆和第二移动杆的两端与圆孔连接。此设计的好处在于,T形梁上设置多个圆孔,第一移动杆和第二移动杆的两端可以选择不同位置的圆孔与T形梁连接,以此调节第一移动杆和第二移动杆的间距,使水平推移装置能够适应不同长度的液压支架顶梁。Preferably, the horizontal pushing device further includes a T-shaped beam, the T-shaped beam is slidably connected to the crossbeam, a plurality of round holes are arranged at intervals on the T-shaped beam, and the two ends of the first moving rod and the second moving rod are connected to the round holes . The advantage of this design is that multiple round holes are set on the T-shaped beam, and the two ends of the first moving rod and the second moving rod can be connected with round holes at different positions to adjust the first moving rod and the second moving rod. The distance between the two moving rods enables the horizontal pushing device to adapt to hydraulic support top beams of different lengths.
优选的,所述车板上两侧设置有升降台装置,所述升降台装置包括滑轨、滑块、水平第二推移千斤顶、伸缩铰链和支撑平台;滑块设置在滑轨上,伸缩铰链的顶端与支撑平台底部连接、底端与滑块连接,水平第二推移千斤顶与伸缩铰链连接,当水平第二推移千斤顶工作时,驱动伸缩铰链在垂直方向上伸展或收缩从而带动支撑平台的升降。此设计的好处在于,升降台装置为支架提供一些辅助功能,包括运输销轴之类的零件以及运输工人至高处进行检修等,这提高了液压支架的安装效率。Preferably, lifting platform devices are arranged on both sides of the vehicle board, and the lifting platform device includes a slide rail, a slider, a second horizontal push jack, a telescopic hinge and a supporting platform; the slider is arranged on the slide rail, and the telescopic hinge The top is connected with the bottom of the supporting platform, the bottom is connected with the slider, and the horizontal second moving jack is connected with the telescopic hinge. When the horizontal second moving jack is working, the telescopic hinge is driven to extend or contract in the vertical direction to drive the lifting of the supporting platform. . The advantage of this design is that the lifting platform device provides some auxiliary functions for the support, including transporting parts such as pins and transporting workers to a high place for maintenance, etc., which improves the installation efficiency of the hydraulic support.
优选的,所述车板上还设置有四个定位块,四个定位块对称布置在升降台装置的两侧并与升降台装置平行,定位块可在车板上滑动以调节定位块之间的距离。此设计的好处在于,一是定位块对底座起到定位导向作用,便于底座移动到位后,使掩护梁组装件中的前后连杆底端的安装孔与底座上的销轴孔能够准确对中;二是能够适用于不同底座长度的液压支架并且进行固定。Preferably, four positioning blocks are also arranged on the vehicle board, and the four positioning blocks are symmetrically arranged on both sides of the lifting platform device and parallel to the lifting platform device, and the positioning blocks can slide on the vehicle board to adjust the distance between the positioning blocks. the distance. The advantage of this design is that, first, the positioning block acts as a positioning guide for the base, so that after the base is moved in place, the mounting holes at the bottom of the front and rear connecting rods in the cover beam assembly can be accurately aligned with the pin holes on the base; The second is that it can be applied to hydraulic supports with different base lengths and fixed.
优选的,所述多个伸缩支撑杆包括第一升降千斤顶、第二升降千斤顶和第三升降千斤顶;第一升降千斤顶的两端分别与底板和第一推移梁架铰接,第二升降千斤顶的两端分别与底板和承载梁架铰接,第三升降千斤顶的两端分别与底板和第三推移梁架铰接。Preferably, the plurality of telescopic support rods include a first lifting jack, a second lifting jack and a third lifting jack; The two ends of the third lifting jack are respectively hinged with the base plate and the load-bearing beam frame, and the two ends of the third lifting jack are respectively hinged with the base plate and the third moving beam frame.
优选的,所述第一推移梁架和第二推移梁架上均设置有多个销轴孔,第一推移梁架和第二推移梁架通过销轴进行可拆卸式连接。此设计的好处在于,销轴孔自由组合搭配可以延长第一推移梁架和第二推移梁架的连接长度,以满足不同需求。Preferably, a plurality of pin holes are provided on the first push beam frame and the second push beam frame, and the first push beam frame and the second push beam frame are detachably connected through pin shafts. The advantage of this design is that the free combination and matching of the pin shaft holes can extend the connection length of the first moving beam frame and the second moving beam frame to meet different requirements.
优选的,所述承载梁架上设置有定位套板及多个圆孔,定位套板上设置有与圆孔相配合的圆柱。Preferably, the bearing beam frame is provided with a positioning sleeve plate and a plurality of round holes, and the positioning sleeve plate is provided with a column matching the circular holes.
一种液压支架安装机构的工作方法,包括以下步骤,A working method of a hydraulic support installation mechanism, comprising the following steps,
(1)事先将前连杆、后连杆与掩护梁组装好,形成掩护梁组装件,将掩护梁放置在承载梁架上,前连杆自由放置,后连杆放置在第一推移梁架和第二推移梁架上;将顶梁放置在水平推移装置上,底座放置在滑板车上;(1) Assemble the front connecting rod, rear connecting rod and shielding beam in advance to form a shielding beam assembly, place the shielding beam on the bearing beam frame, place the front connecting rod freely, and place the rear connecting rod on the first moving beam frame and the second moving beam frame; the top beam is placed on the horizontal moving device, and the base is placed on the scooter;
(2)移动滑板车,使滑板车的车板与掩护梁组装件推移机构的底板平行,然后固定千斤顶落下,对滑板车进行稳定支撑;(2) Move the scooter so that the board of the scooter is parallel to the bottom plate of the shifting mechanism of the cover beam assembly, and then the fixed jack falls to stably support the scooter;
(3)第一升降千斤顶和第二升降千斤顶动作带动第一推移梁架、第二推移梁架和承载梁架动作,第三升降千斤顶动作带动第三推移梁架动作,将前连杆和后连杆底端的安装孔与底座上的安装孔进行对中,然后装入销轴,使掩护梁组装件与底座组装起来;(3) The action of the first lifting jack and the second lifting jack drives the action of the first moving beam frame, the second moving beam frame and the bearing beam frame, the action of the third lifting jack drives the action of the third moving beam frame, and the front connecting rod and the rear Align the installation hole at the bottom of the connecting rod with the installation hole on the base, and then install the pin shaft to assemble the cover beam assembly with the base;
(4)升降装置和水平推移装置启动运行,将顶梁移动到位使顶梁与掩护梁前端的安装孔对中,然后装入销轴,使顶梁和掩护梁组装件组装起来,最终完成整个液压支架的组装。(4) The lifting device and the horizontal pushing device are started to run, and the top beam is moved in place so that the top beam and the mounting hole at the front end of the cover beam are aligned, and then the pin shaft is installed to assemble the top beam and the cover beam assembly, and finally complete the whole Assembly of hydraulic supports.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明液压支架安装机构设计巧妙、结构独特,可实现液压支架的智能安装,能够满足大多数液压支架的安装,整个安装过程操作简便,无需人力,大大提高了安装效率,同时整个安装过程稳定性和安全性高。本发明安装机构可普遍适用于支架宽度一定范围内各种型号(即不同高度)液压支架的安装,具有广泛的推广性,从而可实现液压支架安全、高效的安装,其作用明显、效果显著,具有良好的经济效益和市场价值。The installation mechanism of the hydraulic support of the present invention is ingenious in design and unique in structure, which can realize the intelligent installation of the hydraulic support and can satisfy the installation of most hydraulic supports. and high security. The installation mechanism of the present invention can be generally applied to the installation of various types (that is, different heights) of hydraulic supports within a certain range of support width, and has wide popularization, so that the hydraulic support can be installed safely and efficiently, and its function is obvious and the effect is remarkable. It has good economic benefits and market value.
附图说明Description of drawings
图1为液压支架安装机构的结构示意图;Fig. 1 is the structural representation of hydraulic support installation mechanism;
图2为液压支架安装机构的立体图;Fig. 2 is a perspective view of a hydraulic support installation mechanism;
图3为液压支架安装机构的安装完成图;Fig. 3 is the installation completion drawing of hydraulic support installation mechanism;
图4为液压支架安装机构安装完成后的立体图;Fig. 4 is a perspective view after the installation of the hydraulic support installation mechanism is completed;
图5为顶梁移位机构的立体图;Figure 5 is a perspective view of the top beam displacement mechanism;
图6为顶梁移位机构的右视连接图;Fig. 6 is a right view connection diagram of the top beam displacement mechanism;
图7为掩护梁组装件推移机构的立体图;Fig. 7 is a perspective view of the moving mechanism of the cover beam assembly;
图8为图1中I部分的放大图;Fig. 8 is the enlarged view of part I in Fig. 1;
其中:1顶梁,2底座,3掩护梁,4前连杆,5后连杆,6盖套梁,7立柱式千斤顶,8横梁,9T形梁,10承载柱,11承载梁架,12定位套板,13第一推移梁架,14第二推移梁架,15第二升降千斤顶,16第三升降千斤顶,17第一升降千斤顶,18升降千斤顶座,19底板,20车轮安装座,21固定千斤顶,22滑块,23滑轨,24车板,25车轮,26第一销钉,27立柱式千斤顶下座,28立柱式千斤顶上座,29立柱式千斤顶第一销轴,30螺栓螺母,31立柱式千斤顶第二销轴,32水平第一推移千斤顶,33第一移动杆,34横杆,35第二移动杆,36圆柱滑块,37盖帽,38定位块,39定位块,40连接杆,41连接环,42小轮,43连接板,44伸缩铰链,45水平第二推移千斤顶,46支撑平台,47第二销钉,48第一铆钉,49固定横杆,50水平滑槽,51顶梁安装销轴,52顶梁安装销钉,53垂直滑槽,54R形销,55固定千斤顶销轴,56固定千斤顶U座,57第二铆钉,58第三销钉,59承载梁销轴,60推移梁第一销轴,61升降千斤顶第一销轴,62第四销钉,63推移梁第二销轴,64连接头销轴,65底板连接头,66底板固定块,67横板,68第三推移梁架,69第五销钉,70凸形圆柱,71第一升降千斤顶上座,72升降千斤顶第二销轴,73上耳板,74升降千斤顶第三销轴,75升降千斤顶第四销轴,76下耳板。Among them: 1 top beam, 2 base, 3 cover beam, 4 front connecting rod, 5 rear connecting rod, 6 cover beam, 7 column jack, 8 beam, 9 T-shaped beam, 10 load-bearing column, 11 load-bearing beam frame, 12 Positioning sleeve, 13 the first moving beam frame, 14 the second moving beam frame, 15 the second lifting jack, 16 the third lifting jack, 17 the first lifting jack, 18 lifting jack seat, 19 base plate, 20 wheel mounting seat, 21 Fixed jack, 22 slide block, 23 slide rail, 24 car plate, 25 wheel, 26 first pin, 27 column jack seat, 28 column jack upper seat, 29 column jack first pin, 30 bolt nut, 31 Column jack second pin shaft, 32 horizontal first push jack, 33 first moving rod, 34 cross bar, 35 second moving rod, 36 cylindrical slider, 37 cap, 38 positioning block, 39 positioning block, 40 connecting rod , 41 connecting ring, 42 small wheel, 43 connecting plate, 44 telescopic hinge, 45 horizontal second push jack, 46 support platform, 47 second pin, 48 first rivet, 49 fixed cross bar, 50 horizontal chute, 51 top Beam installation pin, 52 top beam installation pin, 53 vertical chute, 54 R-shaped pin, 55 fixed jack pin, 56 fixed jack U seat, 57 second rivet, 58 third pin, 59 bearing beam pin, 60 push The first pin of the beam, 61 the first pin of the lifting jack, 62 the fourth pin, 63 the second pin of the push beam, 64 the pin of the connector, 65 the connector of the bottom plate, 66 the fixed block of the bottom plate, 67 the horizontal plate, 68 the third Moving beam frame, 69 the fifth pin, 70 convex cylinder, 71 the upper seat of the first lifting jack, 72 the second pin of the lifting jack, 73 the upper ear plate, 74 the third pin of the lifting jack, 75 the fourth pin of the lifting jack, 76 lower ear plates.
具体实施方式Detailed ways
下面通过实施例并结合附图对本发明做进一步说明,但不限于此。The present invention will be further described below through the embodiments and in conjunction with the accompanying drawings, but not limited thereto.
实施例1:Example 1:
如图1至图8所示,本实施例提供一种液压支架安装机构,包括顶梁移位机构和掩护梁组装件推移机构,其中:As shown in Figures 1 to 8, this embodiment provides a hydraulic support installation mechanism, including a top beam displacement mechanism and a cover beam assembly pushing mechanism, wherein:
顶梁移位机构,包括滑板车、升降装置和水平推移装置,升降装置设置在滑板车上,升降装置顶部设置所述的水平推移装置;The top beam displacement mechanism includes a scooter, a lifting device and a horizontal pushing device, the lifting device is arranged on the scooter, and the horizontal pushing device is arranged on the top of the lifting device;
掩护梁组装件推移机构,包括底板19、承载梁架11、第一推移梁架13、第二推移梁架14、第三推移梁架68和三个伸缩支撑杆,第一推移梁架13的一端与承载梁架11铰接、另一端与第二推移梁架14连接,第二推移梁架14和第三推移梁架68的底端分别与底板19铰接;承载梁架11、第一推移梁架13和第三推移梁架68还分别通过伸缩支撑杆与底板19铰接;The shielding beam assembly pushing mechanism includes base plate 19, load beam frame 11, the first pushing beam frame 13, the second pushing beam frame 14, the third pushing beam frame 68 and three telescopic support rods, the first pushing beam frame 13 One end is hinged with the load beam frame 11, the other end is connected with the second push beam frame 14, and the bottom ends of the second push beam frame 14 and the third push beam frame 68 are respectively hinged with the bottom plate 19; the load beam frame 11, the first push beam frame The frame 13 and the third push beam frame 68 are also respectively hinged with the base plate 19 through telescopic support rods;
顶梁移位机构用以支撑移动顶梁1,掩护梁组装件推移机构用以支撑移动掩护梁组装件,顶梁移位机构与掩护梁组装件推移机构相互配合完成底座2、掩护梁组装件和顶梁1的组装。The top beam shifting mechanism is used to support the moving top beam 1, the cover beam assembly pushing mechanism is used to support the moving cover beam assembly, the top beam shifting mechanism and the cover beam assembly pushing mechanism cooperate with each other to complete the base 2 and the cover beam assembly and top beam 1 assembly.
具体地,滑板车包括车板24、车轮25和固定千斤顶21,车板24的底部安装四个所述的车轮25,车轮25通过第二铆钉57与车轮安装座20装配在一起,车轮安装座20周围有4个圆孔,通过第一销钉26与车板24进行装配。在车板24的两侧对称安装各三个所述的固定千斤顶21,固定千斤顶21通过固定千斤顶销轴55与车板24进行连接,然后用R形销54锁定(后面涉及销轴的都通过R形销锁定),六个固定千斤顶21通过固定千斤顶U座56与地面接触,增大接触面积。在滑板车到达目标位置时,通过固定千斤顶21使其撑住地面,保持车板24的固定,为后续液压支架的安装提供稳定的前提,防止装置失稳、打滑。Specifically, the scooter includes a vehicle board 24, wheels 25 and a fixed jack 21, four of the wheels 25 are installed at the bottom of the vehicle board 24, and the wheels 25 are assembled with the wheel mounting base 20 by the second rivet 57, and the wheel mounting base There are 4 circular holes around the 20, which are assembled with the car plate 24 by the first pin 26. Each three described fixed jacks 21 are symmetrically installed on both sides of the car plate 24, the fixed jacks 21 are connected with the car plate 24 by the fixed jack pin 55, and then locked with the R-shaped pin 54 (all related to the pin shaft in the back) R shape pin locking), six fixed jacks 21 contact the ground by the fixed jack U seat 56, increasing the contact area. When the scooter reaches the target position, the ground is supported by the fixed jack 21 to keep the vehicle plate 24 fixed, which provides a stable premise for the installation of the subsequent hydraulic support and prevents the device from being unstable and slipping.
升降装置包括两根立柱式千斤顶7、两根承载柱10、盖套梁6和两根横梁8,两根立柱式千斤顶7和两根承载柱10对称布置(图1中,两根立柱式千斤顶7位于车板24左侧,两根承载柱10位于车板24右侧),其中,将立柱式千斤顶下座27焊接于车板24上,为了便于安装,先将立柱式千斤顶上座28套在立柱式千斤顶7上,然后将其一起装配在立柱式千斤顶下座27上,它们周围分别有8个圆孔,通过8个螺栓螺母30进行连接装配。立柱式千斤顶7下面的圆柱大于立柱式千斤顶上座28上面的导向筒,因此立柱式千斤顶7垂直方向无法移动,然后用立柱式千斤顶第一销轴29将其与立柱式千斤顶下座27进行固定,立柱式千斤顶7无法转动,完全固定。承载柱10焊接于车板24上,横梁8套在立柱式千斤顶7上部,两根横梁8相对的内侧面开设有水平滑槽50,横梁8与承载柱滑动连接的一端焊接有圆柱滑块36,两根承载柱10相对的内侧面开有垂直滑槽53,圆柱滑块36置入垂直滑槽53中。盖套梁6内部为与立柱式千斤顶7(的活塞杆头部)相匹配的球面,立柱式千斤顶7、横梁8和盖套梁6从内向外依次安装,最后用立柱式千斤顶第二销轴31将三者固定。The lifting device comprises two column jacks 7, two bearing columns 10, cover beams 6 and two beams 8, and the two column jacks 7 and two bearing columns 10 are symmetrically arranged (in Fig. 1, two column jacks 7 is located at the left side of the car plate 24, and two load-carrying columns 10 are positioned at the right side of the car plate 24), wherein, the column jack lower seat 27 is welded on the car plate 24, for the convenience of installation, the column jack upper seat 28 is sleeved on the On the column type jack 7, it is assembled on the column type jack lower seat 27 together then, there are 8 round holes around them respectively, connect and assemble by 8 bolt nuts 30. The column below the column jack 7 is greater than the guide cylinder above the column jack upper seat 28, so the column jack 7 cannot move in the vertical direction, and then it is fixed with the column jack lower seat 27 with the column jack first bearing pin 29, Column type jack 7 cannot rotate, and is completely fixed. The bearing column 10 is welded on the vehicle plate 24, the crossbeam 8 is set on the upper part of the column jack 7, the opposite inner surfaces of the two beams 8 are provided with a horizontal chute 50, and the end of the beam 8 slidingly connected with the bearing column is welded with a cylindrical slider 36 , the opposite inner surfaces of the two bearing columns 10 are provided with a vertical chute 53 , and the cylindrical slider 36 is inserted into the vertical chute 53 . The inside of the cover beam 6 is a spherical surface matched with the column jack 7 (piston rod head), and the column jack 7, crossbeam 8 and cover beam 6 are installed sequentially from the inside to the outside, and finally the second pin of the column jack is used to 31 fixes the three.
水平推移装置位于两根横梁8之间,具体包括在两根横梁8之间设置水平第一推移千斤顶32三个(在两侧横梁之间并排且等间距设置三个水平第一推移千斤顶)、第一移动杆33和第二移动杆35,水平第一推移千斤顶32的缸筒通过第一铆钉48安装在固定横杆49上,固定横杆49的两端固定连接在两侧横梁8上,水平第一推移千斤顶32的活塞杆与第一移动杆33连接,第一移动杆33和第二移动杆35通过两根横杆34连接。第一移动杆33和第二移动杆35为阶梯轴,两边各有一个小直径的圆柱轴,圆柱轴置于两侧横梁8的水平滑槽50内。The horizontal pushing device is located between the two crossbeams 8, and specifically includes three horizontal first moving jacks 32 arranged between the two crossbeams 8 (three horizontal first moving jacks are arranged side by side and equidistant between the two side beams), The first moving bar 33 and the second moving bar 35, the cylinder barrel of the first horizontal moving jack 32 is installed on the fixed cross bar 49 through the first rivet 48, and the two ends of the fixed cross bar 49 are fixedly connected on the two side beams 8, The piston rod of the first horizontal moving jack 32 is connected with the first moving rod 33 , and the first moving rod 33 and the second moving rod 35 are connected by two cross bars 34 . The first moving rod 33 and the second moving rod 35 are stepped shafts, each of which has a small-diameter cylindrical shaft, and the cylindrical shaft is placed in the horizontal chute 50 of the crossbeam 8 on both sides.
水平推移装置还包括T形梁9,T形梁9与横梁8滑动连接,横梁8内设有T形槽(横梁的侧截面可看出T形槽,如图6所示),T形槽与水平滑槽相通,T形梁9上间隔设置有多个圆孔,第一移动杆33和第二移动杆35两端的圆柱轴通过水平滑槽50与圆孔连接。T形梁9上设置多个圆孔,第一移动杆33和第二移动杆35的两端可以选择不同位置的圆孔与T形梁连接,以此调节第一移动杆和第二移动杆的间距,使水平推移装置能够适应不同长度的液压支架顶梁。实际使用时,用顶梁安装销轴51将T形梁9与顶梁1的侧护板进行连接,用顶梁安装销钉52进行固定,连接后可以通过控制水平第一推移千斤顶32来控制T形梁9的移动,从而控制顶梁1的移动。The horizontal pushing device also includes a T-shaped beam 9, which is slidingly connected with the crossbeam 8, and the crossbeam 8 is provided with a T-shaped groove (the T-shaped groove can be seen from the side section of the crossbeam, as shown in Figure 6), and the T-shaped groove Connected with the horizontal chute, a plurality of round holes are arranged at intervals on the T-beam 9 , and the cylinder shafts at both ends of the first moving rod 33 and the second moving rod 35 are connected with the round holes through the horizontal chute 50 . A plurality of circular holes are set on the T-shaped beam 9, and the two ends of the first moving bar 33 and the second moving bar 35 can select circular holes in different positions to be connected with the T-shaped beam, thereby adjusting the first moving bar and the second moving bar The distance between them enables the horizontal moving device to adapt to the top beams of hydraulic supports of different lengths. During actual use, the T-shaped beam 9 is connected to the side guard plate of the top beam 1 with the top beam installation pin 51, and fixed with the top beam installation pin 52. After the connection, the T beam 9 can be controlled by the first push jack 32 of the control level. The movement of the shaped beam 9, thereby controlling the movement of the top beam 1.
掩护梁组装件推移机构中,三个伸缩支撑杆分别为第一升降千斤顶17、第二升降千斤顶15和第三升降千斤顶16;将一个第一升降千斤顶17一侧通过升降千斤顶第一销轴61与升降千斤顶座18(三个升降千斤顶座18分别用4个第四销钉62固定于底板19的3个位置)进行连接,另一侧通过升降千斤顶第二销轴72与第一升降千斤顶上座71进行连接,第一升降千斤顶上座71焊接于第一推移梁架13上。将两个第二升降千斤顶15一侧通过升降千斤顶第一销轴61与升降千斤顶座18进行连接,另一侧与凸形圆柱70小轴进行配合并使用第五销钉69进行固定与承载梁架11连接。将一个第三升降千斤顶16下侧通过升降千斤顶第四销轴75与下耳板76进行连接,下耳板76焊接于底板19上,上侧通过升降千斤顶第三销轴74与上耳板73进行连接,上耳板73焊接于第三推移梁架68上。底板19通过底板固定块66与地面进行固定,底板19的前端设置有四条横板67,四条横板67焊接于底板19上面,其上面有4个圆孔,第二推移梁架14、第三推移梁架68通过推移梁第二销轴63与横板67进行连接,In the shifting mechanism of the cover beam assembly, the three telescopic support rods are respectively the first lifting jack 17, the second lifting jack 15 and the third lifting jack 16; It is connected with lifting jack base 18 (three lifting jack bases 18 are respectively fixed to 3 positions of bottom plate 19 with 4 fourth pins 62), and the other side is connected with the first lifting jack upper base 71 through the second pin shaft 72 of the lifting jack. To connect, the upper seat 71 of the first lifting jack is welded on the first moving beam frame 13 . One side of the two second lifting jacks 15 is connected to the lifting jack base 18 through the first pin shaft 61 of the lifting jack, and the other side is matched with the small shaft of the convex cylinder 70 and fixed with the bearing beam frame by the fifth pin 69 11 connections. The lower side of a third lifting jack 16 is connected to the lower ear plate 76 through the fourth pin shaft 75 of the lifting jack, the lower ear plate 76 is welded on the bottom plate 19, and the upper side is connected to the upper ear plate 73 through the third pin shaft 74 of the lifting jack. To connect, the upper ear plate 73 is welded on the third moving beam frame 68 . Base plate 19 is fixed with the ground by base plate fixing block 66, and the front end of base plate 19 is provided with four transverse plates 67, and four transverse plates 67 are welded on the base plate 19, and there are 4 circular holes above it, the second push beam frame 14, the third The push beam frame 68 is connected with the cross plate 67 through the second pin shaft 63 of the push beam,
另外,第一推移梁架13的两侧共开有20个圆孔(每侧10个),第二推移梁架14的两侧共开有12个圆孔(每侧6个),本实施例中第一推移梁架13通过两侧共八个推移梁第一销轴60插入圆孔与第二推移梁架14进行连接安装。多余的圆孔是为了适用于不同长度的液压支架后连杆5,通过调节第一推移梁架13与第二推移梁架14不同圆孔的配合安装,使得第一推移梁架13与第二推移梁架14的总长度可以改变,以满足不同需求。In addition, there are 20 round holes (10 on each side) on both sides of the first moving beam frame 13, and 12 round holes (6 on each side) on both sides of the second moving beam frame 14. In the example, the first push beam frame 13 is connected and installed with the second push beam frame 14 through a total of eight first pin shafts 60 of the push beam on both sides inserted into the round holes. The redundant round holes are for the hydraulic support rear link 5 of different lengths, by adjusting the cooperation of the first push beam frame 13 and the second push beam frame 14 different round holes, the first push beam frame 13 and the second push beam frame 13 The total length of the moving beam frame 14 can be changed to meet different demands.
承载梁架11的两侧设置有两个定位套板12及十二个圆孔,定位套板上设置有与圆孔相配合的圆柱,定位套板12用于将掩护梁固定在承载梁架11上,定位套板12通过第三销钉58与承载梁架11固定连接在一起。Both sides of the bearing beam frame 11 are provided with two positioning sleeves 12 and twelve round holes, and the positioning sleeves are provided with cylinders matching the round holes, and the positioning sleeves 12 are used to fix the cover beam on the bearing beam frame 11 , the positioning sleeve plate 12 is fixedly connected with the load beam frame 11 through the third pin 58 .
为保证安装过程中的稳定性,在底板19的前端焊接两个底板连接头65,与车板24上固定的液压支架底座2后端的小孔进行配合连接,并用连接头销轴64进行固定。In order to ensure the stability in the installation process, two base plate connectors 65 are welded at the front end of the base plate 19, and are connected with the small holes at the rear end of the hydraulic support base 2 fixed on the vehicle plate 24, and fixed with the connector pin 64.
本发明液压支架安装机构作业时,由独立、可靠的液压系统控制整个机构的运行,并通过计算机进行程序设计,以实现智能化操控,无需人力。相比传统的安装机构,本发明安装机构能够适应不同型号的液压支架,应用范围更广,同时安装效率更高,大大节省了人力物力。When the installation mechanism of the hydraulic support of the present invention is in operation, the operation of the whole mechanism is controlled by an independent and reliable hydraulic system, and the program design is carried out by a computer to realize intelligent control without manpower. Compared with the traditional installation mechanism, the installation mechanism of the present invention can adapt to different types of hydraulic supports, has a wider application range, and at the same time has higher installation efficiency, greatly saving manpower and material resources.
实施例2:Example 2:
一种液压支架安装机构,结构如实施例1所述,其不同之处在于:车板24上两侧设置有升降台装置,升降台装置包括滑轨23、滑块22、水平第二推移千斤顶45、伸缩铰链44和支撑平台46;滑轨23的一端通过第二销钉47与承载柱10进行连接,滑块22设置在滑轨23上,伸缩铰链44的顶端与支撑平台46底部连接、底端与滑块22连接,水平第二推移千斤顶45与伸缩铰链44连接,当水平第二推移千斤顶45工作时,驱动伸缩铰链44在垂直方向上伸展或收缩从而带动支撑平台的升降。升降台装置为支架提供一些辅助功能,包括运输销轴之类的零件以及运输工人至高处进行检修等,这提高了液压支架的安装效率。A hydraulic support installation mechanism, the structure is as described in Embodiment 1, the difference is that: the upper and lower sides of the car plate 24 are provided with lifting platform devices, and the lifting platform devices include slide rails 23, sliders 22, and a second horizontal push jack 45. Telescopic hinge 44 and support platform 46; one end of the slide rail 23 is connected with the bearing column 10 through the second pin 47, the slide block 22 is arranged on the slide rail 23, the top of the telescopic hinge 44 is connected with the bottom of the support platform 46, the bottom The end is connected with the slide block 22, and the horizontal second moving jack 45 is connected with the telescopic hinge 44. When the horizontal second moving jack 45 works, the telescopic hinge 44 is driven to extend or shrink in the vertical direction so as to drive the lifting of the supporting platform. The lifting table device provides some auxiliary functions for the support, including transporting parts such as pin shafts and transporting workers to a high place for maintenance, etc., which improves the installation efficiency of the hydraulic support.
其中,伸缩铰链44由多个升降杆之间用铆钉连接而成,一侧固定,另一侧通过连接板43与小轮42连接,小轮42处于滑块22两侧的轨道内,两侧小轮42通过连接杆40进行连接,水平第二推移千斤顶45固定在滑块22上并通过连接环41与连接杆40连接,从而通过控制水平第二推移千斤顶45来控制小轮42左右移动,使支撑平台46实现升降。Wherein, telescopic hinge 44 is formed by connecting with rivets between a plurality of elevating rods, one side is fixed, and the other side is connected with small wheel 42 through connecting plate 43, small wheel 42 is in the track on both sides of slide block 22, both sides The small wheel 42 is connected by the connecting rod 40, and the horizontal second moving jack 45 is fixed on the slide block 22 and connected with the connecting rod 40 through the connecting ring 41, thereby controlling the small wheel 42 to move left and right by controlling the horizontal second moving jack 45, Make supporting platform 46 realize lifting.
实施例3:Example 3:
一种液压支架安装机构,结构如实施例2所述,其不同之处在于:车板24上还设置有四个定位块,四个定位块对称布置在升降台装置的两侧并与升降台装置平行,其中两个定位块38位于升降台装置右侧,两个定位块39位于升降台装置左侧(如图2所示),四个定位块均可在车板24上滑动(车板上设置有相应的凹槽)以调节定位块之间的距离。其优势在于,一是定位块对底座起到定位导向作用,便于底座移动到位后,使掩护梁组装件中的前后连杆底端的安装孔与底座上的销轴孔能够准确对中;二是能够适用于不同底座长度的液压支架并且能够对底座进行固定,保证安装过程中的稳定性。A hydraulic support installation mechanism, the structure is as described in Embodiment 2, the difference is that four positioning blocks are also arranged on the vehicle plate 24, and the four positioning blocks are symmetrically arranged on both sides of the lifting platform device and connected with the lifting platform The devices are parallel, wherein two positioning blocks 38 are positioned at the right side of the lifting platform device, and two positioning blocks 39 are positioned at the left side of the lifting platform device (as shown in Figure 2), and the four positioning blocks can slide on the vehicle plate 24 (vehicle plate corresponding grooves) to adjust the distance between the positioning blocks. Its advantages are that, firstly, the positioning block acts as a positioning guide for the base, so that after the base is moved in place, the mounting holes at the bottom ends of the front and rear connecting rods in the cover beam assembly can be accurately aligned with the pin holes on the base; It can be applied to hydraulic supports of different base lengths and can fix the base to ensure stability during installation.
实施例4:Example 4:
一种如实施例3所述的液压支架安装机构的工作方法,具体工作过程如下:A working method of the hydraulic support installation mechanism as described in embodiment 3, the specific working process is as follows:
(1)事先将前连杆4、后连杆5与掩护梁3组装好,形成掩护梁组装件,然后将掩护梁3放置在承载梁架11上并通过定位套板12将掩护梁3和承载梁架11连接在一起,前连杆4自由放置,后连杆5放置在第一推移梁架13和第二推移梁架14上;(1) Assemble the front connecting rod 4, the rear connecting rod 5 and the shielding beam 3 in advance to form a shielding beam assembly, then place the shielding beam 3 on the bearing beam frame 11 and place the shielding beam 3 and The load beams 11 are connected together, the front link 4 is placed freely, and the rear link 5 is placed on the first push beam 13 and the second push beam 14;
将顶梁1放置在第一移动杆33和第二移动杆35上,并用顶梁安装销轴51将T形梁9与顶梁1的侧护板进行连接,用顶梁安装销钉52进行固定;Place the top beam 1 on the first moving rod 33 and the second moving rod 35, and use the top beam installation pin 51 to connect the T-shaped beam 9 with the side guard plate of the top beam 1, and fix it with the top beam installation pin 52 ;
将底座2放置在车板24上,并调节左右两侧的定位块38和定位块39,使定位块38和定位块39对底座进行固定,防止安装时移位;Place the base 2 on the car plate 24, and adjust the positioning blocks 38 and 39 on the left and right sides, so that the positioning blocks 38 and 39 fix the base to prevent displacement during installation;
(2)移动滑板车,使车板24与底板19平行靠近,将底板连接头65与底座2后端的小孔用连接头销轴64进行固定连接,然后车板24两侧的固定千斤顶21落下,对滑板车进行稳定支撑;(2) Move the scooter so that the vehicle board 24 is parallel to the base plate 19, and the base plate connector 65 and the small hole at the rear end of the base 2 are fixedly connected with the connector pin 64, and then the fixed jacks 21 on both sides of the vehicle board 24 fall , to stabilize the scooter;
(3)第一升降千斤顶17和第二升降千斤顶15动作带动第一推移梁架13、第二推移梁架14和承载梁架11动作,第三升降千斤顶16动作带动第三推移梁架68动作;先将前连杆4与底座2上的安装孔进行对中并装入销轴,然后再通过第三推移梁架68将后连杆5底端的安装孔与底座2上的安装孔进行对中并装入销轴,使掩护梁组装件与底座2组装起来;(3) The action of the first lifting jack 17 and the second lifting jack 15 drives the action of the first moving beam frame 13, the second moving beam frame 14 and the bearing beam frame 11, and the action of the third lifting jack 16 drives the action of the third moving beam frame 68 ; The mounting holes on the front connecting rod 4 and the base 2 are centered and loaded into the bearing pin, and then the mounting holes on the bottom of the rear connecting rod 5 are aligned with the mounting holes on the base 2 by the third push beam frame 68 and put into the pin shaft, so that the cover beam assembly and the base 2 are assembled;
(4)立柱式千斤顶7和水平第一推移千斤顶32启动运行,通过升降和水平移动来调节顶梁1的位置,使顶梁1与掩护梁3前端的安装孔实现对中,然后装入销轴,使顶梁1和掩护梁组装件组装起来,最终完成整个液压支架的组装。(4) The column jack 7 and the first horizontal push jack 32 are started to operate, and the position of the top beam 1 is adjusted by lifting and moving horizontally, so that the mounting holes at the front end of the top beam 1 and the cover beam 3 are aligned, and then the pins are installed Shaft, so that the top beam 1 and the cover beam assembly are assembled, and finally complete the assembly of the entire hydraulic support.
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| CN112855240B (en) * | 2021-03-23 | 2023-04-28 | 三一重型装备有限公司 | Sliding structure and hydraulic support |
| CN115355031B (en) * | 2022-08-26 | 2025-09-05 | 山西平阳煤机装备有限责任公司 | Auxiliary assembly device and assembly method for ultra-large mining height hydraulic support |
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