CN106544959A - The construction method of the lifting sections of the king-tower containing saddle and bridge main tower saddle - Google Patents

The construction method of the lifting sections of the king-tower containing saddle and bridge main tower saddle Download PDF

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CN106544959A
CN106544959A CN201611137030.2A CN201611137030A CN106544959A CN 106544959 A CN106544959 A CN 106544959A CN 201611137030 A CN201611137030 A CN 201611137030A CN 106544959 A CN106544959 A CN 106544959A
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saddles
saddle
main tower
anchor body
hoisting
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CN106544959B (en
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林明伟
许颖强
刘翠云
潘东发
马涛
毛伟琦
涂满明
庞凤起
杨晖
吴问兵
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China Railway Major Bridge Engineering Group Co Ltd MBEC
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China Railway Major Bridge Engineering Group Co Ltd MBEC
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

本发明涉及桥梁施工领域,涉及一种含有鞍座的主塔吊装节段,该吊装节段包括劲性骨架及固定于所述劲性骨架内的多组鞍座,所述鞍座中的左右两组相邻鞍座间呈剪刀状交叉设置,上下鞍座间平行且呈间隔设置,每组鞍座包括一锚体和一索导管,且锚体和索导管间正对相连。还涉及一种桥梁主塔鞍座的施工方法,包括以下步骤:步骤一:拼装多组鞍座,所述每组鞍座由一锚体和一索导管组成;步骤二:多组鞍座与劲性骨架拼装成一吊装节段,并调整吊装节段中每组鞍座间的相对位置至设计标准,所述拼装的吊装节段至少为一个;步骤三:起吊吊装节段至主塔上安装固定。本发明能够降低鞍座的高空施工难度,加快施工进度,将高空作业转化为地面作业。

The present invention relates to the field of bridge construction, and relates to a main tower hoisting segment containing a saddle. The hoisting segment includes a rigid frame and multiple groups of saddles fixed in the rigid frame. Two groups of adjacent saddles are arranged in a scissors-like crossing, and the upper and lower saddles are arranged in parallel and at intervals. Each group of saddles includes an anchor body and a cable guide, and the anchor body and the cable guide are directly connected to each other. It also relates to a construction method of a bridge main tower saddle, comprising the following steps: Step 1: assembling multiple sets of saddles, each set of saddles is composed of an anchor body and a cable guide; Step 2: multiple sets of saddles and The rigid frame is assembled into a hoisting section, and the relative position of each group of saddles in the hoisting section is adjusted to the design standard. The assembled hoisting section is at least one; Step 3: Lift the hoisting section and install it on the main tower fixed. The invention can reduce the difficulty of high-altitude construction of the saddle, speed up the construction progress, and transform high-altitude operations into ground operations.

Description

含有鞍座的主塔吊装节段及桥梁主塔鞍座的施工方法Construction method for hoisting section of main tower containing saddle and bridge main tower saddle

技术领域technical field

本发明涉及桥梁施工领域,具体涉及一种含有鞍座的主塔吊装节段和一种桥梁主塔鞍座的施工方法。The invention relates to the field of bridge construction, in particular to a main tower hoisting segment containing a saddle and a construction method for the bridge main tower saddle.

背景技术Background technique

主塔锚固区的鞍座一般由锚体和索导管组合而成,此种组合形式较传统的索导管形式而言,能够将斜拉索对主塔的拉力转化为锚体对主塔混凝土面的面荷载,从而使主塔的受力更加地合理。这种锚体和索导管组合形式的鞍座的特点为:各组锚体和索导管组成的结构体系上下层交错、内外交错,且锚体、索导管的空间位置复杂。因而在进行此种组合形式的鞍座施工时,空间定位难度大,且需在高空作业进行锚体和索导管的组装,难度和风险较大。The saddle in the anchorage area of the main tower is generally composed of an anchor body and a cable guide. Compared with the traditional cable guide form, this combination can convert the pulling force of the stay cable on the main tower into the tension of the anchor body on the concrete surface of the main tower. surface load, so that the force of the main tower is more reasonable. The characteristics of the saddle in the combination form of the anchor body and the cable guide are that the structural system composed of each group of the anchor body and the cable guide is staggered on the upper and lower layers, and the inside and outside are staggered, and the spatial positions of the anchor body and the cable guide are complicated. Therefore, when carrying out the saddle construction of this combined form, it is difficult to locate the space, and it is necessary to work at high altitudes to assemble the anchor body and the cable guide, which is difficult and risky.

发明内容Contents of the invention

针对现有技术中存在的缺陷,本发明的目的在于提供一种含有鞍座的主塔吊装节段和一种桥梁主塔鞍座的施工方法,能够降低鞍座的高空施工难度,同时加快施工进度。Aiming at the defects existing in the prior art, the object of the present invention is to provide a main tower hoisting segment containing a saddle and a construction method for a bridge main tower saddle, which can reduce the difficulty of high-altitude construction of the saddle and speed up the construction at the same time schedule.

为达到以上目的,本发明采取的技术方案是:包括劲性骨架及固定于所述劲性骨架内的多组鞍座,所述多组鞍座中的左右两组相邻鞍座间交叉设置,上下鞍座间平行且呈间隔设置,每组鞍座包括一锚体和一索导管,且锚体和索导管间正对相连,所述鞍座为双层同向回转鞍座。In order to achieve the above object, the technical solution adopted by the present invention is: comprising a rigid frame and multiple groups of saddles fixed in the rigid frame, and the left and right groups of adjacent saddles in the multiple groups of saddles are arranged crosswise , the upper and lower saddles are arranged in parallel and at intervals, each set of saddles includes an anchor body and a cable guide, and the anchor body and the cable guide are directly connected to each other, and the saddles are double-layer corotating saddles.

在上述技术方案的基础上,所述锚体和索导管间通过法兰相连。On the basis of the above technical solution, the anchor body and the cable guide are connected through a flange.

在上述技术方案的基础上,所述劲性骨架为框架结构,且包括多根横向和竖向垂直设置的钢梁。On the basis of the above technical solution, the stiff skeleton is a frame structure, and includes a plurality of horizontally and vertically vertically arranged steel beams.

本发明还提供一种桥梁主塔鞍座的施工方法,The present invention also provides a construction method for the bridge main tower saddle,

在上述技术方案的基础上,所述鞍座为双层同向回转鞍座,包括以下步骤:On the basis of the above technical solution, the saddle is a double-layer co-rotating saddle, comprising the following steps:

步骤一:拼装多组鞍座,所述每组鞍座由一锚体和一索导管组成;Step 1: Assembling multiple sets of saddles, each set of saddles is composed of an anchor body and a cable guide;

步骤二:多组鞍座与劲性骨架拼装成一吊装节段;Step 2: Multiple sets of saddles and rigid frames are assembled into a hoisting segment;

步骤三:起吊吊装节段至主塔上安装固定。Step 3: Lift the hoisting segment to install and fix it on the main tower.

在上述技术方案的基础上,所述步骤一具体为:选取拼装场地,并进行锚体与索导管的拼装形成多组鞍座,所述每组鞍座由一锚体与一索导管正对相连组成。On the basis of the above technical solution, the first step is: select the assembly site, and assemble the anchor body and the cable guide to form multiple sets of saddles, and each set of saddles is directly opposite to each other by an anchor body and a cable guide Connected composition.

在上述技术方案的基础上,所述锚体与索导管间通过法兰相连。On the basis of the above technical solution, the anchor body is connected to the cable guide through a flange.

在上述技术方案的基础上,所述拼装场地还设置有拼装平台(5),锚体与索导管的拼装以及鞍座与劲性骨架的拼装均在拼装平台上完成。On the basis of the above technical solution, the assembly site is also provided with an assembly platform (5), and the assembly of the anchor body and the cable guide, as well as the assembly of the saddle and the rigid frame are all completed on the assembly platform.

在上述技术方案的基础上,所述步骤二具体为:On the basis of the above technical solution, the second step is specifically:

劲性骨架与多组鞍座预拼装成至少一吊装节段,并调整吊装节段中每组鞍座的位置至预设位置,待调整完后,鞍座与劲性骨架间固定,且左右两组相邻鞍座间交叉设置,上下鞍座间平行且呈间隔设置。The rigid frame and multiple groups of saddles are pre-assembled into at least one hoisting segment, and the position of each group of saddles in the hoisting segment is adjusted to the preset position. After the adjustment, the saddle and the rigid frame are fixed, and the left and right Two groups of adjacent saddles are arranged crosswise, and the upper and lower saddles are arranged in parallel and at intervals.

在上述技术方案的基础上,采用三向千斤顶调整吊装节段中每组鞍座间的相对位置。On the basis of the above technical scheme, a three-way jack is used to adjust the relative position of each group of saddles in the hoisting segment.

与现有技术相比,本发明的优点在于:鞍座、吊装节段的组装均在地面上完成,将复杂的鞍座的高空定位安装转化成底面作业,极大地减少了施工难度,同时也提高了作业精度。Compared with the prior art, the present invention has the advantages that: the assembly of the saddle and the hoisting segment is completed on the ground, and the complicated high-altitude positioning and installation of the saddle is transformed into the bottom surface operation, which greatly reduces the difficulty of construction and at the same time Improved working precision.

附图说明Description of drawings

图1为鞍座的结构示意图;Fig. 1 is the structural representation of saddle;

图2为吊装节段拼装时的结构示意图;Fig. 2 is a structural schematic diagram when the hoisting segments are assembled;

图3为吊装节段的结构示意图。Fig. 3 is a structural schematic diagram of the hoisting segment.

图中:1-锚体,2-索导管,3-劲性骨架,4-三向千斤顶,5-拼装平台。In the figure: 1-anchor body, 2-cable conduit, 3-rigid skeleton, 4-three-way jack, 5-assembly platform.

具体实施方式detailed description

以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

本发明提供一种含有鞍座的主塔吊装节段,本实施例中,鞍座为双层同向回转鞍座,如图3所示,该吊装节段包括呈框架结构的劲性骨架3及固定于所述劲性骨架3内的多组鞍座,劲性骨架3由多根横向和竖向垂直设置的钢梁焊接而成,鞍座中的左右两组相邻鞍座间呈剪刀状交叉设置,上下鞍座间平行且呈间隔设置,每组鞍座包括一锚体1和一索导管2,如图1所示,且锚体1和索导管2间通过法兰正对相连。The present invention provides a main tower hoisting section containing a saddle. In this embodiment, the saddle is a double-layer corotating saddle. As shown in Figure 3, the hoisting section includes a rigid skeleton 3 in a frame structure And multiple sets of saddles fixed in the rigid frame 3, the rigid frame 3 is welded by multiple steel beams arranged horizontally and vertically, and the left and right groups of adjacent saddles in the saddle form a scissors The upper and lower saddles are arranged in parallel and at intervals. Each set of saddles includes an anchor body 1 and a cable guide 2, as shown in Figure 1, and the anchor body 1 and the cable guide 2 are directly connected by flanges. .

本发明提供一种桥梁主塔鞍座的施工方法,鞍座为双层同向回转鞍座,该施工方法具体包括以下步骤:The invention provides a construction method of a bridge main tower saddle, the saddle is a double-layer co-rotating saddle, and the construction method specifically includes the following steps:

步骤一:在桥梁附近设置一拼装场地,拼装场地的设置应当满足拼装时的操作空间、起吊时的吊装空间的需求,并在拼装场地上设置拼装平台5,在拼装平台5上进行锚体1与索导管2的拼装,形成多组鞍座,每组鞍座由一锚体1和一索导管2正对相连组成,且锚体1和索导管2间采用法兰连接。Step 1: Set up an assembly site near the bridge. The setting of the assembly site should meet the requirements of the operating space during assembly and the hoisting space during hoisting, and an assembly platform 5 is set on the assembly site, and the anchor body 1 is carried out on the assembly platform 5. The assembly with the cable guide 2 forms multiple sets of saddles, each set of saddles is composed of an anchor body 1 and a cable guide 2 facing each other, and the anchor body 1 and the cable guide 2 are connected by a flange.

步骤二:参见图2所示,在拼装平台5上将劲性骨架3与多组鞍座预拼装成一吊装节段,劲性骨架3内鞍座间的位置满足:左右两组相邻鞍座间呈剪刀状交叉设置,上下鞍座间平行且呈间隔设置。采用三向千斤顶4对吊装节段中每组鞍座间的相对位置进行调整,我们还可以在拼装场地设置一坐标系,以便于对每组鞍座间相对位置进行调整,待调整吊装节段中每组鞍座的位置至预设位置后,如图3所示,鞍座与劲性骨架3间通过焊接或其它方式固定。拼装成的吊装节段至少为一个,桥梁的尺寸规格不同,所需的吊装节段的个数也不同,每组鞍座的预设位置也不同。每组鞍座的预设位置在桥梁进行设计工作时设计完成,具体的包括鞍座在劲性骨架3上的具体位置,及左右、上下鞍座间的空间间距。Step 2: As shown in Figure 2, pre-assemble the rigid frame 3 and multiple sets of saddles on the assembly platform 5 into a hoisting segment, the position between the saddles in the rigid frame 3 satisfies: two groups of adjacent saddles on the left and right The saddles are arranged in a scissors-like cross, and the upper and lower saddles are arranged in parallel and at intervals. Three-way jack 4 is used to adjust the relative position of each set of saddles in the hoisting segment. We can also set a coordinate system in the assembly site to facilitate the adjustment of the relative position of each set of saddles. The hoisting segment to be adjusted After the position of each group of saddles reaches the preset position, as shown in Figure 3, the saddle and the rigid frame 3 are fixed by welding or other means. There is at least one hoisting section assembled, and the bridges have different sizes and specifications, so the number of hoisting sections required is also different, and the preset positions of each set of saddles are also different. The preset position of each group of saddles is designed when the bridge is being designed, specifically including the specific positions of the saddles on the rigid frame 3, and the space distance between the left, right and upper and lower saddles.

步骤三:利用起重设备依次将吊装节段吊至主塔上,相邻吊装节段间进行固定。因为斜拉索的角度呈扇形分布,位于主塔锚固区下方的斜拉索与水平面的夹角较大,对应的索导管2的长度也较长,在起吊至主塔上的过程中,该部位的索导管2的变形相对较大,若将索导管2和锚体1同时进行整体吊装,则需要在吊装就位后对索导管2的出口进行一次调整工作,故可以在整体吊装鞍座时,对该区域的索导管2采用后接的方式进行处理,即将鞍座和劲性骨架3进行精确吊装定位后,再采用快速对接的方式对索导管进行安装。Step 3: Hoist the hoisting segments to the main tower in turn by using lifting equipment, and fix between adjacent hoisting segments. Because the angles of the stay cables are distributed in a fan shape, the angle between the stay cables below the anchorage area of the main tower and the horizontal plane is relatively large, and the length of the corresponding cable guide 2 is also relatively long. During the process of hoisting to the main tower, the The deformation of the cable guide 2 is relatively large. If the cable guide 2 and the anchor body 1 are hoisted as a whole at the same time, it is necessary to adjust the outlet of the cable guide 2 after the hoisting is in place. At this time, the cable guide 2 in this area is processed in a post-connection manner, that is, after the saddle and the rigid frame 3 are accurately hoisted and positioned, the cable guide is installed in a fast docking manner.

上述施工方法中,鞍座、吊装节段的组装均在地面上完成,将复杂的鞍座的高空定位转化成地面作业,极大地减少了施工难度,同时也提高了作业精度。In the above-mentioned construction method, the assembly of the saddle and the hoisting segment is completed on the ground, and the high-altitude positioning of the complex saddle is transformed into ground work, which greatly reduces the construction difficulty and improves the operation accuracy at the same time.

本发明不局限于上述实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围之内。本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The present invention is not limited to the above-mentioned embodiments. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered protection of the present invention. within range. The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

Claims (9)

1.一种含有鞍座的主塔吊装节段,其特征在于:包括劲性骨架(3)及固定于所述劲性骨架(3)内的多组鞍座,所述多组鞍座中的左右两组相邻鞍座间交叉设置,上下鞍座间平行且呈间隔设置,每组鞍座包括一锚体(1)和一索导管(2),且锚体(1)和索导管(2)间正对相连,所述鞍座为双层同向回转鞍座。1. A main tower hoisting segment containing a saddle, characterized in that: comprise a rigid framework (3) and multiple groups of saddles fixed in the rigid framework (3), among the multiple groups of saddles The left and right groups of adjacent saddles are arranged crosswise, and the upper and lower saddles are arranged in parallel and at intervals. Each group of saddles includes an anchor body (1) and a cable guide (2), and the anchor body (1) and the cable guide (2) are directly opposite to each other, and the saddle is a double-layer corotating saddle. 2.如权利要求1所述的一种含有鞍座的主塔吊装节段,其特征在于:所述锚体(1)和索导管(2)间通过法兰相连。2. A main tower hoisting segment including a saddle according to claim 1, characterized in that: the anchor body (1) and the cable guide (2) are connected by a flange. 3.如权利要求1所述的一种含有鞍座的主塔吊装节段,其特征在于:所述劲性骨架(3)为框架结构,且包括多根横向和竖向垂直设置的钢梁。3. A main tower hoisting segment containing a saddle as claimed in claim 1, characterized in that: the stiff skeleton (3) is a frame structure, and includes a plurality of horizontally and vertically vertically arranged steel beams . 4.一种桥梁主塔鞍座的施工方法,其特征在于:所述鞍座为双层同向回转鞍座,包括以下步骤:4. A construction method for a bridge main tower saddle, characterized in that: said saddle is a double-layer corotating saddle, comprising the following steps: 步骤一:拼装多组鞍座,所述每组鞍座由一锚体(1)和一索导管(2)组成;Step 1: Assembling multiple sets of saddles, each set of saddles consists of an anchor body (1) and a cable guide (2); 步骤二:多组鞍座与劲性骨架(3)拼装成一吊装节段;Step 2: multiple groups of saddles and rigid frames (3) are assembled into a hoisting section; 步骤三:起吊吊装节段至主塔上安装固定。Step 3: Lift the hoisting segment to install and fix it on the main tower. 5.如权利要求4所述的一种桥梁主塔鞍座的施工方法,其特征在于,所述步骤一具体为:选取拼装场地,并进行锚体(1)与索导管(2)的拼装形成多组鞍座,所述每组鞍座由一锚体(1)与一索导管(2)正对相连组成。5. the construction method of a kind of bridge main tower saddle as claimed in claim 4, is characterized in that, described step one is specifically: select assembling site, and carry out the assembling of anchor body (1) and cable conduit (2) Multiple sets of saddles are formed, and each set of saddles is composed of an anchor body (1) and a cable guide (2) facing each other. 6.如权利要求5所述的一种桥梁主塔鞍座的施工方法,其特征在于,所述锚体(1)与索导管(2)间通过法兰相连。6. The construction method of a bridge main tower saddle as claimed in claim 5, characterized in that, the anchor body (1) is connected to the cable conduit (2) through a flange. 7.如权利要求5所述的一种桥梁主塔鞍座的施工方法,其特征在于:所述拼装场地还设置有拼装平台(5),锚体(1)与索导管(2)的拼装以及鞍座与劲性骨架(3)的拼装均在拼装平台(5)上完成。7. the construction method of a kind of bridge main tower saddle as claimed in claim 5, is characterized in that: described assembling site is also provided with assembling platform (5), the assembling of anchor body (1) and cable conduit (2) And the assembly of the saddle and the rigid frame (3) is all completed on the assembly platform (5). 8.如权利要求4所述的一种桥梁主塔鞍座的施工方法,其特征在于,所述步骤二具体为:8. the construction method of a kind of bridge main tower saddle as claimed in claim 4, is characterized in that, described step 2 is specifically: 劲性骨架(3)与多组鞍座预拼装成至少一吊装节段,并调整吊装节段中每组鞍座的位置至预设位置,待调整完后,鞍座与劲性骨架(3)间固定,且左右两组相邻鞍座间交叉设置,上下鞍座间平行且呈间隔设置。The rigid framework (3) is pre-assembled with multiple groups of saddles into at least one hoisting section, and the position of each group of saddles in the hoisting section is adjusted to a preset position. After the adjustment, the saddle and the rigid framework (3 ) are fixed, and the left and right groups of adjacent saddles are arranged crosswise, and the upper and lower saddles are arranged in parallel and at intervals. 9.如权利要求8所述的一种桥梁主塔鞍座的施工方法,其特征在于:采用三向千斤顶(4)调整吊装节段中每组鞍座间的相对位置。9. the construction method of a kind of bridge main tower saddle as claimed in claim 8 is characterized in that: adopt three-way jack (4) to adjust the relative position between each group of saddles in the hoisting segment.
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CN113718656A (en) * 2021-09-08 2021-11-30 安徽省公路桥梁工程有限公司 Bridge tower assembling construction method

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