CN106542266A - A kind of cylinder scrapper conveyor - Google Patents
A kind of cylinder scrapper conveyor Download PDFInfo
- Publication number
- CN106542266A CN106542266A CN201510595127.7A CN201510595127A CN106542266A CN 106542266 A CN106542266 A CN 106542266A CN 201510595127 A CN201510595127 A CN 201510595127A CN 106542266 A CN106542266 A CN 106542266A
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- Prior art keywords
- cylinder
- scrapper conveyor
- current
- wear
- plate structure
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Abstract
The present invention provides a kind of cylinder scrapper conveyor, including wear-resisting plate structure, the wear-resisting plate structure is mainly spliced to form by three pieces of wearing plates being arranged in order from head end to tail end, and the wear-resisting plate structure eliminates axial clearance, gap slag inclusion, deformation are avoided, the intensity of wear-resisting plate structure is increased.This cylinder scrapper conveyor also includes current monitor, and the current monitor includes the current transformer of phase Electricity Federation, intellective protector module and operating console, and the current transformer is serially connected in cylinder scrapper conveyor operating loop；The current transformer can induce the current value in cylinder scrapper conveyor operating loop and pass to intellective protector module；The intellective protector module will receive current value and be compared with electric current alarming value; when current value is received more than electric current alarming value; the current monitor can disconnect cylinder scrapper conveyor operating loop; cylinder scrapper conveyor is made to shut down in time; beneficial to failure is solved in time, fault handling time and cost are reduced.
Description
Technical field
The present invention relates to a kind of Slag treatment equipment, more particularly to a kind of cylinder scrapper conveyor.
Background technology
At present, the vessel slag that produces in steelmaking process, electroslag are all processed by roller slag processing equipment, roller equipment operation
Quality is directly connected to the rhythm of STEELMAKING PRODUCTION.Cylinder scrapper conveyor is one of part of cylinder drawing mechanism.Cylinder discharging dress
Put and be made up of upper strata chain mat machine and lower floor's cylinder scrapper conveyor, its at the middle and upper levels chain mat machine mainly be responsible for transport Jing roller tube process after
Slag, lower floor's cylinder scrapper conveyor are mainly responsible for transporting from after upper strata chain scraper conveyor spilling the slag spilt from gap location.Existing rolling
Cylinder scrapper conveyor is perfect not enough in design, there are problems that many during production run.
Drag conveyor be mainly responsible for transporting from upper strata chain scraper conveyor overflow after the slag that spills from gap location, cylinder scrapper conveyor by
Scraper plate, base plate and wear-resisting plate structure composition, wherein wear-resisting plate structure is laid on base plate, and scraper plate is contacted with wear-resisting plate structure.It is resistance to
Grinding plate structure is made up of glass cermaic plate material, and abrasion resistance is not high, fragile.In cylinder running, will fall off by scraper plate
Slag on wear-resisting plate structure is scraped to conveying head roller, completes transport of the drag conveyor to slag.Wear-resisting plate structure is by more
Individual vertical wearing plate and multiple horizontal wearing plates are spliced, and when multiple vertical wearing plates and multiple horizontal wearing plates splice, inevitably make
Wear-resisting plate structure has on multiple lateral clearances and multiple axial clearances, i.e. base plate and lays multiple horizontal wearing plates and vertical wearing plate,
Certain interval is left between wearing plate and wearing plate, at the same laying wear-resisting plate structure is frangible and degumming so that slag and base plate office
Portion contacts, and causes the corrosion to base plate；In order to not affect production, check staff will go to sticks and staves suitable with size with the wearing plate of degumming
Iron plate instead of, but using a period of time after, iron plate gap location easily deforms so that scraper plate scrape slag during be obstructed,
Scraper conveyer chain is broken when serious.Cylinder drag conveyor fault rate is higher, and the repairing time is long after failure, seriously
Have impact on the operating efficiency of cylinder.According to statistics, cylinder scrapper conveyor needs to disable roller equipment after failure in repair procedures
The two day time, while when also needing to out more than 30 artificial check man.This not only adds drag conveyor the fault repair time and
Repair cost, while also reducing the operational efficiency and slag processing rate of roller equipment, seriously governs the slag processing of cylinder
Rhythm.
In addition, cylinder scrapper conveyor can cause entirety to be turned over by drawing when by larger resistance, or chain is pulled off, and causes cylinder to scrape
The damaged condition of trigger is big.When cylinder scrapper conveyor breaks down, existing power transmission mode cannot stop under bursty state immediately
Stop its operating, cause that cylinder scrapper conveyor is integrally turned over by drawing or chain is pulled off.And a set of driving chain need to be expended with 4.3 ten thousand yuan,
Maintenance is changed and is once needed 7 days or so, is further increased the cost of maintenance and is taken.
The content of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of cylinder scrapper conveyor, existing for solving
Above-mentioned technical problem present in technology.
For achieving the above object and other related purposes, the present invention provides a kind of cylinder scrapper conveyor, including base plate and is laid on described
Wear-resisting plate structure on base plate, the wear-resisting plate structure are mainly spliced to form by three pieces of wearing plates being arranged in order from head end to tail end,
Wearing plate described in both end of which is long than the middle wearing plate.
Further, the abrasion resistance of three pieces of wearing plates is not less than the abrasion resistance of NM400 wear-resisting steel plates.
Further, also including current monitor, the current monitor includes that the current transformer of phase Electricity Federation, intelligence are protected
Shield device module and operating console, the current transformer are serially connected in the cylinder scrapper conveyor operating loop；The Current Mutual Inductance
Device can induce the current value in cylinder scrapper conveyor operating loop, and the current value is passed to the intellective protector module；
The intellective protector module can will receive electric current alarming value of the current value with setting and be compared, and comparative result is transmitted
To the operating console；The electric current alarming value is equal to current value when cylinder scrapper conveyor normally runs in its loop；The behaviour
There is start button, SR and stop button as console；The operating console is connected with alarm.
As described above, a kind of cylinder scrapper conveyor of the present invention, has the advantages that：
(1) wear-resisting plate structure is mainly spliced to form by three pieces of wearing plates being arranged in order from head end to tail end, is eliminated vertical
To gap, it is to avoid gap slag inclusion, deformation, increase bulk strength, increased the intensity of wearing plate.
(2) cylinder scrapper conveyor also fills the device including current surveillance, and the current monitor includes the Current Mutual Inductance of phase Electricity Federation
Device, intellective protector module and operating console, the current transformer are serially connected in the cylinder scrapper conveyor operating loop；Institute
The current value that current transformer can be induced in cylinder scrapper conveyor operating loop is stated, and the current value is passed to into the intelligence and protected
Shield device module；The intellective protector module will receive current value and be compared with the electric current alarming value of setting, and comparing knot
Fruit passes to the operating console；When current value is received more than the electric current alarming value for setting, the alarm sends alarm
Sound, while the current monitor can disconnect cylinder scrapper conveyor operating loop, so that cylinder scrapper conveyor is shut down in time, pending fault
The SR of platform is manipulated by after solution so that current monitor automatically resets to monitored state, so as to avoid causing
The failure injury of cylinder scrapper conveyor, beneficial to failure is solved in time, reduces fault handling time and processing cost.
Description of the drawings
Fig. 1 is shown as a kind of wear-resisting plate structure schematic diagram of cylinder scrapper conveyor of the present invention.
Fig. 2 is shown as a kind of wear-resisting plate structure left view of cylinder scrapper conveyor of the present invention.
Fig. 3 is shown as the current surveillance of the present invention and fills the schematic diagram of device.
Fig. 4 is shown as the current surveillance of the present invention and fills the device wiring diagram.
Component label instructions
1 horizontal wearing plate
2 current transformers
3 intellective protector modules
4 operating consoles
5 cylinder scrapper conveyor operating loops
6 base plates
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be taken off by this specification
The content of dew understands other advantages and effect of the present invention easily.
It should be clear that structure, ratio, size depicted in this specification institute accompanying drawings etc., only to coordinate disclosed in specification
Content, so that those skilled in the art understands and reads, is not limited to enforceable qualifications of the invention, therefore does not have
Technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not affecting institute's energy of the present invention
Under effect of generation and the purpose that can reach, still all should fall in the range of disclosed technology contents can be covered.
Meanwhile, in this specification it is cited such as " on ", D score, "left", "right", the use of " centre " and " one " etc.
Language, be merely convenient to describe understand, and be not used to limit enforceable scope of the invention, and its relativeness is altered or modified,
Under without essence change technology contents, when being also considered as enforceable category of the invention.
As depicted in figs. 1 and 2, the present invention provides a kind of cylinder scrapper conveyor, including base plate 6 and is laid on the base plate 6
Wear-resisting plate structure, the wear-resisting plate structure are mainly spliced to form by three pieces of wearing plates 1 being arranged in order from head end to tail end, wherein
Wearing plate 1 described in two ends is long than the middle wearing plate 1, and the length ratio of wearing plate 1 described in two ends is not less than 1/3.In
Between the wearing plate 1 be arc plate, the wearing plate 1 at two ends is straight panel.Preferably, three pieces of wearing plates 1
Abrasion resistance is not less than the abrasion resistance of NM400 wear-resisting steel plates.
The wear-resisting plate structure of prior art includes multiple vertical wearing plates and multiple horizontal wearing plates, the vertical wearing plate and horizontal wearing plate by casting
Slabstone material is made, and abrasion resistance is not high.When multiple vertical wearing plates and multiple horizontal wearing plates splice, inevitably so that wearing plate
Structure has multiple lateral clearances and a multiple axial clearances, the easy slag inclusion of lateral clearance and axial clearance, deforms, and causes existing
The intensity of wear-resisting plate structure is not high, and wearability is not also high.The present invention wear-resisting plate structure compared with the wear-resisting plate structure of prior art,
As the wear-resisting plate structure is mainly spliced to form by three pieces of wearing plates 1 being arranged in order from head end to tail end, eliminate between longitudinal direction
Gap, and lateral clearance only 2, largely avoided gap slag inclusion, deformation, increase bulk strength, increased wearing plate
1 intensity, the use time of wear-resisting plate structure extend to more than half a year from original January, and usage cycles are effectively extended.
Meanwhile, the abrasion resistance of three pieces of wearing plates 1 is not less than the abrasion resistance of NM400 wear-resisting steel plates, it is seen then that the present invention's is wear-resisting
1 wearability of plate is high, sees Fig. 1.
The cylinder scrapper conveyor of the present invention also includes current monitor.Fig. 3 shows current monitor schematic diagram；Fig. 4 is illustrated
The wiring diagram of current monitor.With reference to Fig. 3 and Fig. 4, by current transformer 2, intellective protector module 3 and operational control
Platform 4 is cascaded, and the current transformer 2 is serially connected in the cylinder scrapper conveyor operating loop 5, specifically, institute
State current transformer 2 to be serially connected in the main circuit of the cylinder scrapper conveyor operating loop 5；The current transformer 2 can sense
The current value gone out in cylinder scrapper conveyor operating loop 5, and the current value is passed to into the intellective protector module 3；The intelligence
Energy protector module 3 can receive current value and be compared with the electric current alarming value of setting, and comparative result is passed to institute
State operating console 4；The electric current alarming value is equal to current value when cylinder scrapper conveyor normally runs in its loop；The operation
Console 4 has start button, SR and stop button；The operating console 4 is connected with alarm.When receiving
When current value exceedes the electric current alarming value of setting, the alarm can sound the alarm, while the current monitor can disconnect rolling
Cylinder scrapper conveyor operating loop 5, so that cylinder scrapper conveyor is shut down in time, pending fault is manipulated by the reset of platform 4 after solving
Button so that current monitor automatically resets to monitored state, so as to the failure for avoiding causing cylinder scrapper conveyor is injured, and
Beneficial to failure is solved in time, fault handling time and processing cost are reduced.
In sum, not only usage cycles are long for a kind of cylinder scrapper conveyor of the invention, and cylinder scrapper conveyor can in abnormal failure
Shut down in time, it is to avoid cylinder scrapper conveyor is continued to run with and the injury of caused failure after a failure, when reducing troubleshooting
Between and processing cost.So, the present invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
The principle and its effect of above-described embodiment only illustrative present invention, it is of the invention not for limiting.It is any to be familiar with this skill
The personage of art all can carry out modifications and changes to above-described embodiment under the spirit and the scope without prejudice to the present invention.Therefore, such as
Those of ordinary skill in the art completed under without departing from disclosed spirit and technological thought all etc.
Effect modifications and changes, should be covered by the claim of the present invention.
Claims (3)
1. a kind of cylinder scrapper conveyor, including base plate and the wear-resisting plate structure being laid on the base plate, it is characterised in that the wearing plate
Structure is mainly spliced to form by three pieces of wearing plates being arranged in order from head end to tail end, and wearing plate described in both end of which is than centre
The wearing plate it is long.
2. a kind of cylinder scrapper conveyor according to claim 1, it is characterised in that：The abrasion resistance of three pieces of wearing plates is not less than
The abrasion resistance of NM400 wear-resisting steel plates.
3. a kind of cylinder scrapper conveyor according to claim 1, it is characterised in that：Also include current monitor, the electric current prison
View apparatus include the current transformer of phase Electricity Federation, intellective protector module and operating console, and the current transformer is serially connected in
In the cylinder scrapper conveyor operating loop；The current transformer can induce the electric current in cylinder scrapper conveyor operating loop
Value, and the current value is passed to into the intellective protector module；The intellective protector module can will receive current value
It is compared with the electric current alarming value of setting, and comparative result is passed to the operating console；Described electric current alarming value etc.
Current value when cylinder scrapper conveyor normally runs in its loop；The operating console have start button, SR and
Stop button；The operating console is connected with alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510595127.7A CN106542266A (en) | 2015-09-18 | 2015-09-18 | A kind of cylinder scrapper conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510595127.7A CN106542266A (en) | 2015-09-18 | 2015-09-18 | A kind of cylinder scrapper conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106542266A true CN106542266A (en) | 2017-03-29 |
Family
ID=58362771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510595127.7A Pending CN106542266A (en) | 2015-09-18 | 2015-09-18 | A kind of cylinder scrapper conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106542266A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201538554U (en) * | 2009-09-28 | 2010-08-04 | 彭兵 | Wear liner of bearing conveying belt |
| CN201566043U (en) * | 2009-10-09 | 2010-09-01 | 利勃海尔机械(徐州)有限公司 | Abrasion resistant lining boards for concrete stirrer |
| CN202318593U (en) * | 2011-11-30 | 2012-07-11 | 马鞍山市华东耐磨合金有限公司 | Mixing plant side liner plate with long service life |
| CN103662636A (en) * | 2013-11-29 | 2014-03-26 | 西安重装蒲白煤矿机械有限公司 | Chute of self-lubricating wear-resistant light scraper conveyor and manufacturing method for chute |
| CN204110862U (en) * | 2014-08-04 | 2015-01-21 | 钢城集团凉山瑞海实业有限公司 | A kind of belt cleaner |
| CN104483933A (en) * | 2014-11-28 | 2015-04-01 | 联塑科技发展(贵阳)有限公司 | Remote monitoring system of material mixing equipment |
| CN205351353U (en) * | 2015-08-11 | 2016-06-29 | 中国神华能源股份有限公司 | Cleaning device's scraper blade, cleaning device and dry -type slag extractor |
-
2015
- 2015-09-18 CN CN201510595127.7A patent/CN106542266A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201538554U (en) * | 2009-09-28 | 2010-08-04 | 彭兵 | Wear liner of bearing conveying belt |
| CN201566043U (en) * | 2009-10-09 | 2010-09-01 | 利勃海尔机械(徐州)有限公司 | Abrasion resistant lining boards for concrete stirrer |
| CN202318593U (en) * | 2011-11-30 | 2012-07-11 | 马鞍山市华东耐磨合金有限公司 | Mixing plant side liner plate with long service life |
| CN103662636A (en) * | 2013-11-29 | 2014-03-26 | 西安重装蒲白煤矿机械有限公司 | Chute of self-lubricating wear-resistant light scraper conveyor and manufacturing method for chute |
| CN204110862U (en) * | 2014-08-04 | 2015-01-21 | 钢城集团凉山瑞海实业有限公司 | A kind of belt cleaner |
| CN104483933A (en) * | 2014-11-28 | 2015-04-01 | 联塑科技发展(贵阳)有限公司 | Remote monitoring system of material mixing equipment |
| CN205351353U (en) * | 2015-08-11 | 2016-06-29 | 中国神华能源股份有限公司 | Cleaning device's scraper blade, cleaning device and dry -type slag extractor |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170329 |
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| RJ01 | Rejection of invention patent application after publication |