CN106541483B - A kind of production technology of wood composite pallet production line and wood composite pallet - Google Patents

A kind of production technology of wood composite pallet production line and wood composite pallet Download PDF

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Publication number
CN106541483B
CN106541483B CN201510600517.9A CN201510600517A CN106541483B CN 106541483 B CN106541483 B CN 106541483B CN 201510600517 A CN201510600517 A CN 201510600517A CN 106541483 B CN106541483 B CN 106541483B
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Prior art keywords
wood composite
composite pallet
nailing
pedestal
production line
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CN106541483A (en
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吴彦晶
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SUZHOU WEIYU INTELLIGENT TECHNOLOGY Co.,Ltd.
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Suzhou Cov Packaging Engineering Co Ltd
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Abstract

The invention discloses a kind of wood composite pallet production line and wood composite pallet production technologies, wood composite pallet production line includes panel production line, pedestal production line, general assembly line and control device, panel production line includes the first rack, panel feeding station in the first rack, panel nailing station, feeding device at the panel feeding station, the first nailing device at panel nailing station, the first conveying device for transportation panel, pedestal production line includes the second rack, pedestal feeding station in the second rack, pedestal nailing station, the second nailing device at pedestal nailing station, the second conveying device for conveying pedestal, general assembly line includes wood composite pallet assembling station and wood composite pallet nailing station.The wood composite pallet production line can realize semi-automatic continuous productive process of the wood composite pallet from work flows such as feeding, nailing, carrying and blankings, to improve the production efficiency of wood composite pallet, the quality of product, and reduce the labor intensity and cost of labor of worker.

Description

A kind of production technology of wood composite pallet production line and wood composite pallet
Technical field
Present invention relates particularly to wooden packing technical fields, and in particular to the production work of a kind of wood composite pallet production line and wood composite pallet Skill.
Background technology
Wood composite pallet is common object in current logistics field, is used to stack, carries and transport cargo, in logistics field In be with a wide range of applications.A kind of common wood composite pallet includes transverse slats, longitudinal lath, wood successively from top to bottom Pier and bottom plate, transverse slats, longitudinal lath, plancon and bottom plate by nail stitching together.It was produced in traditional wood composite pallet Cheng Zhong, the no fixed flow of production of wood composite pallet, transverse slats, the laying of longitudinal lath and bottom plate and nailing operation be by Manual hand manipulation completes, and not only operating efficiency is low, labor intensity is big, but also the stability of the neat effect of manual alignment It is bad, and then influence the product quality of wood composite pallet.
Invention content
The technical problem to be solved by the present invention is to be directed to problem of the prior art, wood composite pallet can be effectively improved by providing one kind Production efficiency and product quality, and reduce the wood composite pallet production line of cost of labor.
In order to achieve the above objectives, the technical solution adopted by the present invention is:
A kind of wood composite pallet production line, the wood composite pallet include panel and pedestal, and the panel includes longitudinal lath and transverse direction Lath, the pedestal include plancon and bottom plate, and the wood composite pallet production line includes panel production line, pedestal production line, general assembly line And control device, the panel production line include that the first rack, the panel feeding station in first rack, panel are beaten Follow closely station, the feeding device at the panel feeding station, the first nailing device at the panel nailing station, For conveying the first conveying device of the panel, in first conveying device for place longitudinal lath and First jig of transverse slats, the pedestal production line include the second rack, the pedestal feeding work in second rack It is position, pedestal nailing station, the second nailing device at the pedestal nailing station, defeated for conveying the second of the pedestal Send device, the second jig for placing the plancon and the bottom plate in second conveying device, the general assembly Line includes wood composite pallet assembling station, wood composite pallet nailing station and the third jig for placing the pedestal and the panel.
Preferably, the pedestal production line and the general assembly line are set on same assembly line, along the second conveying dress The conveying direction set, the pedestal feeding station, the pedestal nailing station, wood composite pallet assembling station are set gradually.
Further, the pedestal nailing station is located at the same position of second rack with the wood composite pallet nailing station Set place.
Preferably, the feeding device include for placing the first material storing box of longitudinal lath, it is described for placing Second material storing box of transverse slats, from longitudinal lath is pushed in first material storing box to from the panel feeding station First feed mechanism, from the second feeding for pushing the transverse slats in second material storing box to from the panel feeding station Mechanism, length direction and the conveying direction of first conveying device of the longitudinal direction lath in first material storing box mutually hang down Directly, length direction of the transverse slats in second material storing box is identical as the conveying direction of the first conveying device.
Further, first feed mechanism uses same set of transport mechanism with first conveying device.
Preferably, first nailing device includes the first nail gun and the first manipulator, and first nail gun is arranged in institute It states on the first manipulator, is operated by the nailing of the first nail gun described in first manipulator control, second nailing device Including the second nail gun and the second manipulator, second nail gun is arranged on second manipulator, passes through second machinery Hand controls the nailing operation of second nail gun.
Further, the wood composite pallet production line further includes the first handling device and the carrying wood for carrying the panel Second handling device of pallet, first handling device include the first claw, and first claw is arranged in first machine On hand, second handling device includes the second claw to tool, and second claw is arranged on second manipulator.
Preferably, the wood composite pallet production line further includes floor truck and guider, and the floor truck is led described in It is moved to device.
Preferably, an end of first rack and the intersection of an end of second rack make the wood composite pallet Production line is L-shaped, and the conveying direction of first conveying device is vertical with the conveying direction of the second conveying device, the face Plate feeding station is located at the other end of first rack, and the pedestal feeding station is located at the other end of second rack Portion.
Invention additionally discloses a kind of production technology of wood composite pallet, the wood composite pallet uses wooden block as described in any one of the above embodiments Disk production line produces, and the production technology of the wood composite pallet is as follows:
(1) panel forming;
The panel forming includes upper material process and nailing process, and the upper material process includes the feeding of longitudinal lath The upper material process of process and the transverse slats, the upper material process and the upper material process of the transverse slats of the longitudinal direction lath are suitable Sequence carries out;
(2) pedestal is molded;
The pedestal processing includes upper material process and nailing process;
(3) assembly;
The assembly process includes the assembling of wood composite pallet and the nailing process of wood composite pallet;
(4) blanking.
Due to the application of the above technical scheme, the present invention has following advantages compared with prior art:The wooden block of the present invention Disk production line is simple in structure, it can be achieved that wood composite pallet is made from the semi-automatic flowing water of the work flows such as feeding, nailing, carrying and blanking Industry to improve the production efficiency of wood composite pallet, the quality of product, and reduces the labor intensity and cost of labor of worker.
Description of the drawings
Attached drawing 1 is the structural schematic diagram of the wood composite pallet production line of the present invention;
Attached drawing 2 be the present invention wood composite pallet production line in panel production line structural schematic diagram;
Attached drawing 3 be the present invention wood composite pallet production line in pedestal production line and general assembly line structural schematic diagram;
Attached drawing 4 is the structural schematic diagram after the panel forming of wood composite pallet;
Attached drawing 5 is the pedestal structural schematic diagram after molding of wood composite pallet;
Attached drawing 6 is wood composite pallet structural schematic diagram after molding;
Wherein:1, panel production line;11, the first rack;12, panel feeding station;13, panel nailing station;14, first Nailing device;141, the first nail gun;142, the first manipulator;15, the first conveying device;16, the first jig;17, feeding device; 171, longitudinal material storing box;172, lateral material storing box;173, the first feed mechanism;174, the second feed mechanism;2, pedestal production line; 21, the second rack;22, pedestal feeding station;23, pedestal nailing station;24, the second nailing device;241, the second nail gun;242、 Second manipulator;25, the second conveying device;26, the second jig;27, load plate;28, buffer;
3, general assembly line;31, wood composite pallet assembles station;32, wood composite pallet nailing station;33, third jig;
41, the first handling device;42, the second handling device;43, floor truck;44, guider;
51, first control device;52, second control device;
8, panel;81, longitudinal lath;82, transverse slats;9, pedestal;91, plancon;92, bottom plate.
Specific implementation mode
Technical scheme of the present invention is further elaborated in the following with reference to the drawings and specific embodiments.
Referring to Fig. 1~wood composite pallet shown in Fig. 3 production line, wood composite pallet includes panel 8 and pedestal 9, and panel 8 includes longitudinal plate Item 81 and transverse slats 82, pedestal 9 include plancon 91 and bottom plate 92, the production line include panel production line 1, pedestal production line 2, General assembly line 3 and control device.
Referring to Fig. 1 and Fig. 2, panel production line 1 includes the first rack 11, the panel feeding station in the first rack 11 12 and panel nailing station 13, the feeding device 17 in the first rack 11 and at the panel feeding station 12, it is located at face The first nailing device 14 at plate nailing station 13, for transportation panel 8 the first conveying device 15, be set to the first conveying device It is used to place longitudinal lath 81 and the first jig 16 of transverse slats 82 on 15, the first jig 16 can be along the first conveying device 15 conveying direction is slidably arranged in the first rack 11.
Feeding device 17 includes for placing the first material storing box 171 of longitudinal lath 81, for placing transverse slats 82 Second material storing box 172 pushes longitudinal lath 81 from the first jig 16 in the first material storing box 171 to from panel feeding station 12 The first feed mechanism 173, push transverse plate from the first jig 16 in the second material storing box 172 to from panel feeding station 12 Second feed mechanism 174 of item 82, length direction and first conveying device 15 of the longitudinal lath 81 in the first material storing box 171 Conveying direction is perpendicular, the conveying side of length direction and first conveying device 15 of the transverse slats 82 in the second material storing box 172 To identical.
First material storing box 171 is fixed in the first rack 11, and the second material storing box 172 can be slidably arranged in first In rack 11, direction and the conveying direction of the first conveying device 15 that the second material storing box 172 slides in the first rack 11 are mutually hung down Directly, the first feed mechanism 173 and the first conveying device 15 use same set of transport mechanism, and in the present embodiment, which is Chain transfer mechanism, the second feed mechanism 174 use belt transmission agency.Under the action of chain transfer mechanism, by the first storage Longitudinal lath 81 in hopper 171 pushes on the first jig 16 at panel feeding station 12, until longitudinal lath 81 Whole feedings are completed, the action of chain transfer mechanism stopping later, and the second feed mechanism 174 pushes the movement of the second material storing box 172, and Transverse slats 82 are pushed successively on the first jig 16 at panel feeding station 12.Feeding device 17 further includes making the second storage The hoisting mechanism that hopper 172 is lifted up, so not blanking during the second material storing box 172 returns to feeding initial position, In the present embodiment, hoisting mechanism uses cylinder, the telescopic end of cylinder to be fixedly connected with the second material storing box 172, the fixing end of cylinder It can be slidably arranged in the first rack 11, in this way, pushing the mistake of the second material storing box 172 movement in the second feed mechanism 174 Cheng Zhong, cylinder also synchronization action.
First nailing device 14 is used to carry out nailing operation when panel 8 assembles, and the first nailing device 14 includes the first nail Rifle 141 and the first manipulator 142, the first nail gun 141 are connected to the lever arm of the first manipulator 142 by the first connection fixture On, it is operated by the first manipulator 142 to control the nailing of the first nail gun 141.Connect as a kind of specific embodiment, first It connects jig and uses elastic connection jig, to realize flexible nailing, to be adapted to the scale error of part timber.
First jig 16 have it is multiple, so as to make the feeding of panel 81 it is synchronous with nailing operation carry out.
Referring to Fig. 1 and Fig. 3, pedestal production line 2 include the second rack 21, pedestal feeding station 22, pedestal nailing station 23, The second nailing device 24 being arranged at pedestal nailing station 23, the second conveying device 25 for conveying pedestal 9, setting are the The second jig 26 in two conveying devices 25 for placing plancon 91 and bottom plate 92, the second jig 26 can be along the second conveying dresses 25 conveying direction is set to be movably arranged in the second rack 21.
General assembly line 3 includes that wood composite pallet assembles station 31, wood composite pallet nailing station 32 and for plate placement 8 and pedestal 9 Third jig 33.
General assembly line 3, pedestal production line 2 are arranged on same assembly line, i.e., wood composite pallet assembling station 31 and wood composite pallet are beaten Nail station 32 is arranged in the second rack 21, and wood composite pallet nailing station 32 and pedestal nailing station 23 are co-located Place, third jig 33 is also disposed in the second conveying device 25, enables third jig 33 along the by the second conveying device 25 The conveying direction of two conveying devices 25 slides in the second rack 21.Along the conveying direction of the second conveying device 25, in the second machine On frame 21, pedestal feeding station 22, pedestal nailing station 23, wood composite pallet assembling station 31 are set gradually from back to front, and second controls Tool 26 is located at the rear of third jig 33, and the second jig 26 and third jig 33 are disposed adjacent.
Second nailing device 24 is used to carry out nailing operation, the second nailing device in the assembling of pedestal 9 and wood composite pallet assembling 24 include the second nail gun 241 and the second manipulator 242, and the second nail gun 241 is connected to the second manipulator by the second connection fixture On 242 lever arm, operated by the second manipulator 242 to control the nailing of the second nail gun 241.As a kind of specific implementation Mode, the second connection fixture also use elastic connection jig, to realize flexible nailing, to be adapted to the size of part timber Error.
In the present embodiment, the second conveying device 25 includes cylinder, and being additionally provided in the second rack 21 can be along the second conveying The load plate 27 that the conveying direction of device 25 moves in the second rack 21, the second jig 26 and third jig 33 are arranged at load plate On 27, the telescopic end of cylinder is fixedly connected with load plate 27, and the fixing end of cylinder is fixed in the second rack 21.Cylinder movement pushes away Dynamic load disk 27 moves in the second rack 21, to drive the second jig 26 and third jig 33 to be moved in the second rack 21. Buffer 28 is additionally provided in the second rack 21, buffer 28 is connect with control device 5, the mobile speed for controlling load plate 27 Degree.
When the second jig 26 moves in the second rack 21 at pedestal feeding station 22, third jig 33 is located at At wood composite pallet nailing station 32, it can be carried out at the same time the nailing operation of the feeding and wood composite pallet of pedestal 9 at this time, when the second jig 26 exists When moving at pedestal nailing station 23 in the second rack 21, third jig 33 is located at wood composite pallet assembling station 31, this When can be carried out at the same time the nailing of pedestal and the assembly operation of wood composite pallet.
Wood composite pallet production line further includes the first handling device 41 for carrying panel 8 and the second handling device for carrying wood composite pallet 42, the first handling device 41 includes the first claw, and the first claw is arranged on the first manipulator 142, passes through the first manipulator 142 The action of the first claw is controlled, after the completion of 8 nailing of panel, panel 8 is transported to wood composite pallet assembling by the action of the first handling device 41 On third jig 33 at station 31, the second handling device 42 includes the second claw, and the second claw is arranged in the second manipulator 242 On, by the second manipulator 242 control the second claw action, after the completion of wood composite pallet nailing, will process not bad wood composite pallet from It is removed on wood composite pallet production line.The wood composite pallet production line further includes floor truck 43 and moves what offer was oriented to floor truck 43 Wood composite pallet is first transported on floor truck 43, so by guider 44 after the completion of wood composite pallet production by the second manipulator 242 Wood composite pallet is moved to by specified location by floor truck 43 afterwards, in the present embodiment, guider 44 is using being sticked on ground On the magnetic stripe line of induction so that floor truck 43 change motion track when, directly by original magnetic stripe line of induction from ground Tear the magnetic stripe line of induction that motion track again on demand is sticked new on the ground.In this embodiment, the feeding of pedestal 9 is adopted When feeding, plancon 91 and bottom plate 92 are manually placed in the second jig 26 for manually feeding.By pedestal 9 from the second jig 26 It is transported on third jig 33 and also uses manual operation.
As a kind of specific embodiment, the extending direction of the first rack 11 and the second rack 21 is perpendicular, Yi Ji The conveying direction of one conveying device 15 and the second conveying device 25 is perpendicular, and an end of the first rack 11 and the second rack 21 Portion intersects L-type structure, and the first nailing device 14 and the second nailing device 24 are arranged at the inside of L-type structure, in this way can be with Reduce floor space.Panel feeding station 12 is located at the other end of the first rack 11, and pedestal feeding station 22 is located at the second machine The other end of frame 21 can reduce the shift motion of the first handling device 41 and the second handling device 42, to improve in this way Working efficiency.
Control device includes first control device 51 and second control device 52, and first control device 51 is arranged in the first machine On frame 21, connect respectively with feeding device 17, the first conveying device 15, the second conveying device 25, for control feeding device 17, The action of first conveying device 15, the second conveying device 25, second control 52 respectively with the first manipulator 142 and the second manipulator 242 connections, the action for controlling the first manipulator 142 and the second manipulator 242.
The processing technology that wood composite pallet is processed using the wood composite pallet production line is as follows:
(1) panel forming
The processing of panel 8 includes feeding and nailing process, when feeding, makes the action of the first conveying device 15 by control device, With forwarding for the first conveying device 15, by longitudinal lath 81 successively feeding in first at panel feeding station 12 On jig 16, until 81 feeding of longitudinal lath is completed, later, so that 15 stopping of the first conveying device is acted, make the second feed mechanism 174 actions push the movement of the second material storing box 172, and transverse slats 82 are pushed successively at panel feeding station 12 first On jig 16, feeding is completed at this time, then, then the first conveying device 15 is made to act, and the panel 8 that feeding is completed is transported to panel At nailing station 13,15 stopping of the first conveying device action, 14 action of the first nailing device action is beaten in setting position Nail operation, longitudinal lath 81 and transverse slats 82 are fixed together, and complete the processing of panel 8, and panel 8 after molding refers to figure 4.The feeding work of transverse slats 82 synchronous can be carried out with the work of the nailing of panel 8, to which production efficiency can be improved.
(2) pedestal is molded
The processing of pedestal 9 includes the feeding and nailing process of pedestal 9, when feeding, the second jig 26 is made to be located at pedestal feeding work At position 22, first plancon 91 is placed sequentially on the second jig 26, then bottom plate 92 is placed on plancon 91 and by second Jig 26 is positioned, and after the completion of feeding, so that the second conveying device 25 is acted, to make pedestal 9 from pedestal feeding station 22 It is moved at pedestal nailing station 23, third jig 33 is located at wood composite pallet assembling station 31 at this time, later the second conveying device 25 stoppings act, and the second nailing device 24 is made to act, and carry out nailing operation in setting position, plancon 91 and bottom plate 92 are fixed It links together, completes the processing of pedestal 9, pedestal 9 after molding refers to Fig. 5.
(3) assembly
Pedestal 9 after processing is completed, overturning 180 degree is manually taken out from the second jig 26 and is placed on third jig 3 by pedestal 9 In, then by the first handling device 41 by the panel 8 machined from being transported in third jig 3 and put in panel production line 1 It sets on pedestal 9, the second conveying device 25 acts later, makes negative direction conveying of second conveying device 25 into step (2), from And assembled wood composite pallet is made to be moved at wood composite pallet nailing station 32, it at this time acts 25 stopping of the second conveying device, makes the Two nailing devices 24 act again carries out nailing operation, and panel 8 and pedestal 9 are fixed together, and completes adding for wood composite pallet Work, pallet after molding refer to Fig. 6.When carrying out the operation of wood composite pallet nailing, the second jig 26 is located at pedestal feeding station 22, It can be carried out at the same time the feeding operation of pedestal 9 at this time.
(4) blanking
After processing is completed, the wood composite pallet processed is transported to floor truck 43 to wood composite pallet by the action of the second handling device 42 On, then by floor truck 43 wood composite pallet is moved to specified location.
Progress can be synchronized between above-mentioned each process, to which the production efficiency of wood composite pallet can be improved.
To sum up, wood composite pallet production line of the invention is simple in structure, it can be achieved that wood composite pallet is from feeding, nailing, carrying and blanking Etc. work flows semi-automatic continuous productive process, to improve the production efficiency of wood composite pallet, the quality of product, and reduce worker's Labor intensity and cost of labor.In addition, the production line is L-shaped, floor space can be reduced.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of wood composite pallet production line, the wood composite pallet includes panel and pedestal, and the panel includes longitudinal lath and transverse plate Item, the pedestal include plancon and bottom plate, it is characterised in that:The wood composite pallet production line includes panel production line, pedestal production Line, general assembly line and control device, the panel production line include the first rack, the panel feeding work in first rack Position, panel nailing station, the feeding device at the panel feeding station, first at the panel nailing station It is nailing device, the first conveying device for conveying the panel, described for placing in first conveying device First jig of longitudinal lath and transverse slats, the pedestal production line include the second rack, in second rack Pedestal feeding station, pedestal nailing station, the second nailing device at the pedestal nailing station, for conveying the bottom Second conveying device of seat, being controlled for placing the plancon and the second of the bottom plate in second conveying device Tool, the general assembly line include that wood composite pallet assembles station, wood composite pallet nailing station and for placing the pedestal and the panel Third jig.
2. wood composite pallet production line according to claim 1, it is characterised in that:The pedestal production line and the general assembly line are set In on same assembly line, along the conveying direction of second conveying device, the pedestal feeding station, the pedestal nailing work Position, wood composite pallet assembling station are set gradually.
3. wood composite pallet production line according to claim 2, it is characterised in that:The pedestal nailing station and the wood composite pallet Nailing station is located at the same position of second rack.
4. wood composite pallet production line according to claim 1, it is characterised in that:The feeding device includes described for placing First material storing box of longitudinal lath, the second material storing box for placing the transverse slats, from first material storing box to institute It states and pushes the first feed mechanism of longitudinal lath in first jig at panel feeding station, from second storing The second feed mechanism of the transverse slats is pushed in case into first jig at the panel feeding station, it is described vertical Perpendicular, the transverse direction to length direction of the lath in first material storing box and the conveying direction of first conveying device Length direction of the lath in second material storing box is identical as the conveying direction of the first conveying device.
5. wood composite pallet production line according to claim 4, it is characterised in that:First feed mechanism and described first defeated Device is sent to use same set of transport mechanism.
6. wood composite pallet production line according to claim 1, it is characterised in that:First nailing device includes the first nail gun With the first manipulator, first nail gun is arranged on first manipulator, passes through described in first manipulator control the The nailing of one nail gun operates, and second nailing device includes the second nail gun and the second manipulator, and the second nail gun setting exists On second manipulator, operated by the nailing of the second nail gun described in second manipulator control.
7. wood composite pallet production line according to claim 6, it is characterised in that:The wood composite pallet production line further includes carrying institute It states the first handling device of panel and carries the second handling device of the wood composite pallet, first handling device includes the first card Pawl, first claw are arranged on first manipulator, and second handling device includes the second claw, second card Pawl is arranged on second manipulator.
8. wood composite pallet production line according to claim 1, it is characterised in that:The wood composite pallet production line further includes that carrying is small Vehicle and guider, the floor truck are moved along the guider.
9. wood composite pallet production line according to claim 1, it is characterised in that:One end of first rack and described The end intersection of second rack keeps the wood composite pallet production line L-shaped, the conveying direction of first conveying device and institute The conveying direction for stating the second conveying device is vertical, and the panel feeding station is located at the other end of first rack, described Pedestal feeding station is located at the other end of second rack.
10. a kind of production technology of wood composite pallet, it is characterised in that:The wood composite pallet is used such as any one of claim 1 ~ 9 institute The wood composite pallet production line production stated, the production technology are as follows:
(1)Panel forming;
The panel forming includes upper material process and nailing process, and the upper material process includes the upper material process of longitudinal lath With the upper material process of the transverse slats, the feeding process sequences of upper material process and the transverse slats of the longitudinal direction lath into Row;
(2)Pedestal is molded;
The pedestal processing includes upper material process and nailing process;
(3)Assembly;
The assembly process includes the assembling of wood composite pallet and the nailing process of wood composite pallet;
(4)Blanking.
CN201510600517.9A 2015-09-21 2015-09-21 A kind of production technology of wood composite pallet production line and wood composite pallet Active CN106541483B (en)

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CN109318315B (en) * 2018-09-08 2021-04-13 上海辉效工业自动化有限公司 Semi-automatic assembling equipment for wooden pallets
CN109483652B (en) * 2018-10-23 2020-12-08 浙江炎字木业有限公司 Automatic processing production line and process for wooden pallets

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CN205086141U (en) * 2015-09-21 2016-03-16 苏州科维新型包装有限公司 Production line for wood pallets

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