CN106529037A - Tension compensation method aiming at reducing influence of furnace roller roughness attenuation in continuous annealing process - Google Patents
Tension compensation method aiming at reducing influence of furnace roller roughness attenuation in continuous annealing process Download PDFInfo
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- CN106529037A CN106529037A CN201610988548.0A CN201610988548A CN106529037A CN 106529037 A CN106529037 A CN 106529037A CN 201610988548 A CN201610988548 A CN 201610988548A CN 106529037 A CN106529037 A CN 106529037A
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- furnace roller
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
Abstract
The invention discloses a tension compensation method aiming at reducing influence of furnace roller roughness attenuation in a continuous annealing process. The method mainly comprises the following steps executed by a computer: 1, collecting a key device and technological parameters of a unit; 2, collecting parameters of strip steel; 3, defining related parameters; 4, establishing a mathematic model which reflects the relationship among a furnace roller current roughness Rar, a furnace roller original roughness Rar0 and a furnace roller service mileage L; 5, calculating a friction coefficient according to a regression model; 6, calculating an optimum set tension sample TLi when the furnace roller service mileage is Li' 7, establishing a mathematic model which reflects the relationship between a tension compensation value <delta>T and the furnace roller service mileage L; and 8, outputting the tension compensation value <delta>T. according to the method disclosed by the invention, the tension compensation for strip steel in the continuous annealing process is realized, so that the stable plate permeability of the strip steel is improved to the greatest extent under the condition that the furnace roller roughness attenuates continuously.
Description
Technical field
The invention belongs to metallurgical technical field of steel rolling, more particularly to a kind of tension compensating side for reducing the decay of furnace roller roughness
Method.
Background technology
Cold-strip steel before finishing needed to eliminate processing hardening, residual stress and improvement machine to reach through annealing
The purpose of tool performance.And continuous annealing is as a result of quick heating, quickly high annealing, the technology such as cooling, Wetted constructures,
The operations such as cleaning, annealing, smooth, finishing can be integrated, possess efficiency high, production in enormous quantities with short production cycle, suitable
It is widely applied etc. series of advantages.In cold rolling production procedure, continuous annealing unit is increasingly becoming cold rolling organization of production
Significant points, and the equipment state of stove section directly affects continuous annealing unit ruuning situation.In actual production process, stove section stove
Roll surface roughness change is that continuous annealing unit stably leads to one of focal issue of plate[1-4].In each process section in continuous annealing unit stove,
In order to ensure that roll surface coefficient of friction disclosure satisfy that the strip tension of continuous annealing unit stove section keeps, and improve the anti-bulk property of roll surface
Deng the roll surface of stove section slewing rollers and idler roller adopts plasma spray technology[5,6].Stove roller surface coatings be formed by etc. from
The spraying coating process such as son, supersonic speed, blast make spraying particle form huge kinetic energy after producing at a high speed, and on furnace roller surface, bonding is into thickness
The coating of degree about 50mm.Main Function is to make roll surface have higher roughness, wearability and non-oxidizability, to make strip exist
It is synchronous with furnace roller holding during operation, so as to avoid due to respect to slide or aoxidize bonding and cause belt steel surface scratch or
Furnace sow.
Even so, the abnormal conditions such as tension force drop also often occurs in continuous annealing unit stove section, band when serious, can be caused
Steel sideslip is close to, wrinkles, until broken belt, directly affects the high-speed stable running of unit.Through in-site measurement and theory analysis
It was found that, the decay of furnace roller surface roughness is the major reason for causing tension force to drop.And research of the Chinese scholars to this problem
It is relatively fewer, lack related Treatment process as theoretical direction, scene is changed furnace roller to keep to furnace roller often through continuous
The requirement of roughness, reaches the purpose of preventing and treating stove section tension force drop, undoubtedly the larger maintenance cost that increased equipment, this
Sample, how correctly understanding furnace roller surface roughness attenuation and carrying out corresponding tension compensating just becomes site technology tackling key problem
Focus.
Bibliography:
[1] Lee can exempt from, Liu Jianxiong, Li Junhong. steel strip in continuous annealing furnace horizontal tension distribution research [J]. at material heat
Reason technology, 2010,39 (04):148-150.
[2] Zhang Qingdong, Chang Tiezhu, Dai Jiangbo, Wang Wenguang. the finite element simulation of strip tensile stress cross direction profiles in continuous annealing line
[J]. University of Science & Technology, Beijing's journal, 2006,28 (12):1162-1166.
[3] Zhang Lixiang, Li Jun, Zhang Li are raised. the research [J] of continuous annealing unit strip wooden dipper song critical tension. iron and steel
.2012,47 (6):42-45.
[4] Wang Lu. Automobile Plate annealing furnace roller face coat is selected and the buildup analysis of causes [J]. material protection, 2006,
39(11):68-71.
[5] Liu Shunxin, Zhao Zhijian, Hao Ying, etc. cold rolling continuous annealed strip surface pit Defects Forming Mechanism and countermeasure [J].
Metal heat treatmet, 2014,39 (9):147-150.
[6] change of Wang Jing .CAPL furnace rollers surface roughness and analysis [J]. metallurgical equipment, 2005, (5):21-24.
The content of the invention
It is an object of the invention to provide a kind of workload it is little, can on-line control, can guarantee that strip stably lead to plate, improve life
The continuous annealing process of efficiency is produced to drop tension compensating method of the furnace roller roughness influence of fading as target.
The present invention mainly fully combines the equipment and technology feature of continuous annealing unit, and stably logical plate is comprehensively controlled to have formulated strip
Index processed, the sideslip, hot wooden dipper Qu Zuowei constraintss by band in each process section, establish it is a set of suitable for continuous annealing process with
Tension compensating technology of the drop furnace roller roughness influence of fading for target.
The present invention includes following the step of performed by computer:
A () collects the key equipment and technological parameter of unit, mainly include:The setting of current process section in continuous annealing unit stove
Tension force T, furnace roller military service milimeter number L, furnace roller surface initial roughness Rar0, critical sideslip factor ψ*, critical wooden dipper song index λ*
B () collects the parameter of strip, mainly include:Strip width B, belt steel thickness h, strip Poisson's ratio ν, strip friction system
Number regression model factor alpha0、α1、α2、α3, weight coefficient A1;
C () defines relevant parameter, mainly include:The current roughness Ra in furnace roller surfacer, furnace roller surface roughness attenuation coefficient
αL, furnace roller surface roughness attenuation coefficient initial value αL0, computational accuracy Σ, optimal setting when furnace roller military service milimeter number is L
Power TL, number of samples m=10, furnace roller surface initial roughness sample Rar0i, current roughness profile Ra in furnace roller surfaceri, furnace roller
Military service kilometer numerical example Li, furnace roller military service milimeter number is LiWhen optimal setting tension force sample TLi, furnace roller military service milimeter number is LiWhen
Optimal setting tension force initial value TLi0, i=1,2, m;Tension compensating value Δ T, the current roughness in furnace roller surface with rub
Wipe the regression model factor alpha between coefficient0、α1、α2、α3, the regression model coefficient a between tension compensating value and military service milimeter number1、
a2、a3, the regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3', band sideslip factor ψ,
Band wooden dipper song index λ, weight coefficient A1, roughness Controlling object function G1(X), strip stably leads to plate Comprehensive Control object function F
(X), strip stably leads to plate Comprehensive Control object function initial value F0, tension compensating Controlling object function G2(X);
D () sets up the current roughness Ra in reflection furnace roller surfacer, furnace roller surface initial roughness Rar0, furnace roller military service milimeter number
Mathematical Modeling between L;
(d1) set up basic model framework
(d2) sample is collected, including:Furnace roller surface initial roughness sample Rar0i, the current roughness profile in furnace roller surface
Rari, furnace roller military service kilometer numerical example Li;
(d3) give furnace roller surface roughness attenuation coefficient initial value αL0And computational accuracy Σ;
(d4) calculate roughness Controlling object function G1(X);
(d5) judge G1(X) whether≤Σ sets up?If inequality is false, change furnace roller surface roughness attenuation coefficient
Initial value αL0, step (d4) is proceeded to, is recalculated;If inequality is set up, furnace roller surface roughness attenuation coefficient α is drawnL=
αL0, and determine the current roughness Ra in furnace roller surfacer, furnace roller surface initial roughness Rar0, number between furnace roller military service milimeter number L
Model is learned, step (e) is proceeded to;
E () calculates coefficientoffrictionμ=α according to regression model0+α1×Rar+α2×Rar 2+α3×Rar 3;
F it is L that () calculates furnace roller military service milimeter numberiWhen optimal setting tension force sample TLi;
(f1) make i=1;
(f2) it is L to give furnace roller military service milimeter numberiWhen optimal setting tension force initial value TLi0=0.6T and strip stably lead to
Plate Comprehensive Control object function initial value F0;
(f3) band sideslip factor ψ, band wooden dipper song index λ and strip are calculated and stably leads to plate Comprehensive Control object function F
(X);
(f4) judgeWhether set up?If inequality is set up, T is preservedLi0, proceed to step (f5);It is no
Then, directly proceed to step (f5);
(f5) judge TLi0Whether < 1.4T set up?If so, then make TLi0=TLi0+ 0.1MPa, proceeds to step (f3);It is no
Then, proceed to step (f6);
(f6) judge whether i < m set up?If inequality is set up, i=i+1 is made, step (f2) is proceeded to;If inequality into
It is vertical, then proceed to step (g);
G () sets up the Mathematical Modeling of relation between reflection reflection tension compensating value Δ T, furnace roller military service milimeter number L;
(g1) set up basic model framework Δ T=a1L+a2L2+a3L3;
(g2) give the regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3' and meter
Calculate precision Σ;
(g3) calculate tension compensating Controlling object function G2(X);
(g4) judge G2(X) whether≤Σ sets up?If inequality is false, change tension force offset and military service milimeter number
Between regression model coefficient initial value a1', a2', a3', step (g3) is proceeded to, is recalculated;If inequality is set up, draw
Regression model coefficient a between tension compensating value and military service milimeter number1, a2, a3, and determine that tension compensating value Δ T, furnace roller are on active service
Mathematical Modeling between milimeter number L, proceeds to step (h);
H () exports tension compensating value Δ T.
The present invention is had the advantage that compared with prior art:
Workload is little, can on-line control, ensure strip do not occur the defects such as sideslip, wooden dipper song and ensure belt steel material
While energy, realize that the on-line control to strip tension is compensated, drastically increase production efficiency, and ensure to the full extent
Requirement of the lower procedure to high-quality plate shape, realizes continuous annealing unit and stably leads at a high speed plate, be that scene creates larger Jing
Ji benefit, the value with further genralrlization application.
Description of the drawings
Fig. 1 is total calculation flow chart of the present invention;
Calculation flow charts of the Fig. 2 for step (d) of the present invention;
Calculation flow charts of the Fig. 3 for step (f) of the present invention;
Calculation flow charts of the Fig. 4 for step (g) of the present invention;
Specific embodiment
Embodiment 1
Selection steel grade is CQ, the strip of specification 0.50mm × 1500mm, by taking domestic certain factory's continuous annealing unit as an example, such as Fig. 1 institutes
The continuous annealing process shown is to drop total calculation flow chart of tension compensating method of the furnace roller roughness influence of fading as target:
First, the key equipment and technological parameter of unit are collected in step a, is mainly included:It is current in continuous annealing unit stove
The setting tension force T=6.5MPa of process section, furnace roller military service milimeter number L=1100km, furnace roller surface initial roughness Rar0=5Ra,
Critical sideslip factor ψ *=35, critical wooden dipper song index λ *=0.8;
Subsequently, as shown in Fig. 2 in stepb, collecting the parameter of strip, mainly include:Strip width B=1500mm, band
Steel thickness h=0.5mm, strip Poisson's ratio ν=0.3, strip coefficient of friction regression model factor alpha0=0.2, α1=0.15, α2=-
0.0028、α3=0.00018, weight coefficient A1=0.4;
Subsequently, in step c, relevant parameter is defined, is mainly included:The current roughness Ra in furnace roller surfacer, furnace roller surface is thick
Rugosity attenuation coefficient αL, furnace roller surface roughness attenuation coefficient initial value αL0, computational accuracy Σ, when furnace roller military service milimeter number is L
Optimal setting tension force TL, number of samples m=10, furnace roller surface initial roughness sample Rar0i, the current roughness in furnace roller surface
Sample Rari, furnace roller military service kilometer numerical example Li, furnace roller military service milimeter number is LiWhen optimal setting tension force sample TLi, furnace roller clothes
Labour milimeter number is LiWhen optimal setting tension force initial value TLi0, i=1,2, m;Tension compensating value Δ T, furnace roller surface
Current regression model factor alpha between roughness and coefficient of friction0、α1、α2、α3, between tension compensating value and military service milimeter number
Regression model coefficient a1、a2、a3, the regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3',
Band sideslip factor ψ, band wooden dipper song index λ, weight coefficient A1, roughness Controlling object function G1(X), stably logical plate is comprehensive for strip
Controlling object function F (X) is closed, strip stably leads to plate Comprehensive Control object function initial value F0, tension compensating Controlling object function G2
(X);
Subsequently, in step d, set up the current roughness Ra in reflection furnace roller surfacer, furnace roller surface initial roughness Rar0, stove
Mathematical Modeling between roller military service milimeter number L;
Subsequently, in step d1, set up basic model framework
Subsequently, in step d2, sample is collected, including:Furnace roller surface initial roughness sample Rar01=Rar02=Rar03
=Rar04=Rar05=Rar06=Rar07=Rar08=Rar09=Rar010=5Ra, current roughness profile Ra in furnace roller surfacer1=
4.3Ra、Rar2=4.4Ra, Rar3=4.3Ra, Rar4=4.5Ra, Rar5=4.4Ra, Rar6=4.2Ra, Rar7=4.4Ra, Rar8
=4.7Ra, Rar8=4.8Ra, Rar9=4.6Ra, Rar10=4.4Ra, furnace roller military service kilometer numerical example L1=550km, L2=
650km、L3=750km, L4=580km, L5=760km, L6=850km, L7=660km, L8=360km, L9=560km, L10
=380km;
Subsequently, in step d3, give furnace roller surface roughness attenuation coefficient initial value αL0=0.001 and computational accuracy Σ
=0.00001;
Subsequently, in step d4, calculate roughness Controlling object function G1(X)=5738.6;
Subsequently, in step d5, judge whether 5738.6≤0.00001 set up?Obviously, inequality is false, then change
Furnace roller surface roughness attenuation coefficient initial value αL0, step 4-4 is proceeded to, is recalculated;
Subsequently, in step e, coefficientoffrictionμ=0.27 is calculated according to regression model;
Subsequently, as shown in figure 3, in step f, it is L to calculate furnace roller military service milimeter numberiWhen optimal setting tension force sample
TLi;
Subsequently, in step f1, make i=1;
Subsequently, in step f2, it is L to give furnace roller military service milimeter number1When optimal setting tension force initial value TL10=
3.9MPa and strip stably lead to plate Comprehensive Control object function initial value F0=1010;
Subsequently, in step f3, band sideslip factor ψ=22, band wooden dipper song index λ=0.36 and strip are calculated stable
Logical plate Comprehensive Control object function F (X)=0.5;
Subsequently, in step f4, judgeWhether set up?Obviously, inequality is set up, then preserve TLi0, proceed to
Step f5;
Subsequently, in step f5, judge whether 3.9 < 9.1 set up?Obviously, inequality is set up, then make TLi0=3.9+
0.1MPa, proceeds to step f3;
Subsequently, in step f6, judge whether 1 < 10 sets up?Obviously, inequality is set up, then, make i=1+1, proceed to step
Rapid f2;
Subsequently, as shown in figure 4, in step g, set up reflection reflection tension compensating value Δ T, furnace roller military service milimeter number L it
Between relation Mathematical Modeling;
Subsequently, in step g1, set up basic model framework Δ T=a1L+a2L2+a3L3;
Subsequently, in step g2, give the regression model coefficient initial value a between tension compensating value and military service milimeter number1'
=0.01, a2'=0.01, a3'=0.01, and computational accuracy Σ=0.00001;
Subsequently, in step g3, calculate tension compensating Controlling object function G2(X)=582.2;
Subsequently, in step g4, judge whether 582.2≤0.00001 set up?Obviously, inequality is false, then change and open
Regression model coefficient initial value a between force compensating value and military service milimeter number1', a2', a3', step g3 is proceeded to, is recalculated;
Subsequently, in step h, export tension compensating value Δ T=0.4MPa.
According to above-mentioned result of implementation, for the sideslip of the incoming band steel in each process section of continuous annealing unit of different size
And wooden dipper song trend, on the premise of strip quality is ensured, can be adjusted by tension compensating.As shown in table 1, it is using this
Indices contrast situation before and after invention.
Before and after table 1 optimizes, indices are contrasted
Embodiment 2
Selection steel grade is CQ, the strip of specification 0.40mm × 1350mm, by taking domestic certain factory's continuous annealing unit as an example:
First, the key equipment and technological parameter of unit are collected in step a, is mainly included:It is current in continuous annealing unit stove
The setting tension force T=7MPa of process section, furnace roller military service milimeter number L=1000km, furnace roller surface initial roughness Rar0=4.8Ra,
Critical sideslip factor ψ *=35, critical wooden dipper song index λ *=0.8
Subsequently, in stepb, the parameter of strip is collected, is mainly included:Strip width B=1350mm, belt steel thickness h=
0.4mm, strip Poisson's ratio ν=0.3, strip coefficient of friction regression model factor alpha0=0.2, α1=0.15, α2=-0.0028, α3
=0.00018, weight coefficient A1=0.4;
Subsequently, in step c, relevant parameter is defined, is mainly included:The current roughness Ra in furnace roller surfacer, furnace roller surface is thick
Rugosity attenuation coefficient αL, furnace roller surface roughness attenuation coefficient initial value αL0, computational accuracy Σ, when furnace roller military service milimeter number is L
Optimal setting tension force TL, number of samples m=10, furnace roller surface initial roughness sample Rar0i, the current roughness in furnace roller surface
Sample Rari, furnace roller military service kilometer numerical example Li, furnace roller military service milimeter number is LiWhen optimal setting tension force sample TLi, furnace roller clothes
Labour milimeter number is LiWhen optimal setting tension force initial value TLi0, i=1,2, m;Tension compensating value Δ T, furnace roller surface
Current regression model factor alpha between roughness and coefficient of friction0、α1、α2、α3, between tension compensating value and military service milimeter number
Regression model coefficient a1、a2、a3, the regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3',
Band sideslip factor ψ, band wooden dipper song index λ, weight coefficient A1, roughness Controlling object function G1(X), stably logical plate is comprehensive for strip
Controlling object function F (X) is closed, strip stably leads to plate Comprehensive Control object function initial value F0, tension compensating Controlling object function G2
(X);
Subsequently, in step d, set up the current roughness Ra in reflection furnace roller surfacer, furnace roller surface initial roughness Rar0, stove
Mathematical Modeling between roller military service milimeter number L;
Subsequently, in step d1, set up basic model framework
Subsequently, in step d2, sample is collected, including:Furnace roller surface initial roughness sample Rar01=Rar02=Rar03
=Rar04=Rar05=Rar06=Rar07=Rar08=Rar09=Rar010=4.8Ra, current roughness profile Ra in furnace roller surfacer1
=4.2Ra, Rar2=3.9Ra, Rar3=4.3Ra, Rar4=3.8Ra, Rar5=4.1Ra, Rar6=4.2Ra, Rar7=4.4Ra,
Rar8=3.6Ra, Rar8=4.2Ra, Rar9=4.3Ra, Rar10=4.1Ra, furnace roller military service kilometer numerical example L1=440km, L2
=650km, L3=580km, L4=820km, L5=560km, L6=850km, L7=760km, L8=870km, L9=680km,
L10=940km;
Subsequently, in step d3, give furnace roller surface roughness attenuation coefficient initial value αL0=0.001 and computational accuracy Σ
=0.00001;
Subsequently, in step d4, calculate roughness Controlling object function G1(X)=462.5;
Subsequently, in step d5, judge whether 462.5≤0.00001 set up?Obviously, inequality is false, then change stove
Roll surface roughness attenuation coefficient initial value αL0, step 4-4 is proceeded to, is recalculated;
Subsequently, in step e, coefficientoffrictionμ=0.23 is calculated according to regression model;
Subsequently, in step f, it is L to calculate furnace roller military service milimeter numberiWhen optimal setting tension force sample TLi;
Subsequently, in step f1, make i=1;
Subsequently, in step f2, it is L to give furnace roller military service milimeter number1When optimal setting tension force initial value TL10=
4.2MPa and strip stably lead to plate Comprehensive Control object function initial value F0=1010;
Subsequently, in step f3, band sideslip factor ψ=25, band wooden dipper song index λ=0.32 and strip are calculated stable
Logical plate Comprehensive Control object function F (X)=0.52;
Subsequently, in step f4, judgeWhether set up?Obviously, inequality is set up, then preserve TLi0, turn
Enter step f5;
Subsequently, in step f5, judge whether 4.2 < 9.8 set up?Obviously, inequality is set up, then make TLi0=4.2+
0.1MPa, proceeds to step f3;
Subsequently, in step f6, judge whether 1 < 10 sets up?Obviously, inequality is set up, then, make i=1+1, proceed to step
Rapid f2;
Subsequently, in step g, set up the number of relation between reflection reflection tension compensating value Δ T, furnace roller military service milimeter number L
Learn model;
Subsequently, in step g1, set up basic model framework Δ T=a1L+a2L2+a3L3;
Subsequently, in step g2, give the regression model coefficient initial value a between tension compensating value and military service milimeter number1'
=0.01, a2'=0.01, a3'=0.01, and computational accuracy Σ=0.00001;
Subsequently, in step g3, calculate tension compensating Controlling object function G2(X)=48.2;
Subsequently, in step g4, judge whether 48.2≤0.00001 set up?Obviously, inequality is false, then change and open
Regression model coefficient initial value a between force compensating value and military service milimeter number1', a2', a3', step g3 is proceeded to, is recalculated;
Subsequently, in step h, export tension compensating value Δ T=0.6MPa.
According to above-mentioned result of implementation, decay for furnace roller roughness and cause the incoming band steel of different size in continuous annealing
Sideslip and wooden dipper song trend in each process section of unit, on the premise of strip quality is ensured, can be adjusted by tension compensating
Section.Finally, in order to illustrate the advance of correlation technique of the present invention, domestic certain continuous annealing unit logical board defect amount in 2014 is
138t/, this technology were applied to from 2015 after the unit Jing after break-in compatibility after a while, and defect level declines within 2015
To 14t/, product defects rate drops to 0.0023% from 0.0201%, and ratio of defects has obtained effective control, is that unit is created
Larger economic benefit.
Claims (1)
1. a kind of continuous annealing process is to drop tension compensating method of the furnace roller roughness influence of fading as target, it is characterised in that:It wraps
Include following the step of performed by computer:
A () collects the key equipment and technological parameter of unit, mainly include:The setting tension force of current process section in continuous annealing unit stove
T, furnace roller military service milimeter number L, furnace roller surface initial roughness Rar0, critical sideslip factor ψ *, critical wooden dipper song index λ *;
B () collects the parameter of strip, mainly include:Strip width B, belt steel thickness h, strip Poisson's ratio ν, strip coefficient of friction are returned
Return model coefficient α0、α1、α2、α3, weight coefficient A1;
C () defines relevant parameter, mainly include:The current roughness Ra in furnace roller surfacer, furnace roller surface roughness attenuation coefficient αL, stove
Roll surface roughness attenuation coefficient initial value αL0, computational accuracy Σ, optimal setting tension force T when furnace roller military service milimeter number is LL,
Number of samples m=10, furnace roller surface initial roughness sample Rar0i, current roughness profile Ra in furnace roller surfaceri, furnace roller is on active service public
Mileage sample Li, furnace roller military service milimeter number is LiWhen optimal setting tension force sample TLi, furnace roller military service milimeter number is LiWhen it is optimal
Setting tension force initial value TLi0, i=1,2, m;Tension compensating value Δ T, the current roughness in furnace roller surface and coefficient of friction
Between regression model factor alpha0、α1、α2、α3, the regression model coefficient a between tension compensating value and military service milimeter number1、a2、a3,
Regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3', band sideslip factor ψ, band wooden dipper
Bent index λ, weight coefficient A1, roughness Controlling object function G1(X), strip stably leads to plate Comprehensive Control object function F (X), band
Steel stably leads to plate Comprehensive Control object function initial value F0, tension compensating Controlling object function G2(X);
D () sets up the current roughness Ra in reflection furnace roller surfacer, furnace roller surface initial roughness Rar0, furnace roller military service milimeter number L it
Between Mathematical Modeling;
(d1) set up basic model framework
(d2) sample is collected, including:Furnace roller surface initial roughness sample Rar0i, current roughness profile Ra in furnace roller surfaceri, stove
Roller military service kilometer numerical example Li;
(d3) give furnace roller surface roughness attenuation coefficient initial value αL0And computational accuracy Σ;
(d4) calculate roughness Controlling object function G1(X);
(d5) judge G1(X) whether≤Σ sets up?If inequality is false, change furnace roller surface roughness attenuation coefficient initial
Value αL0, step (d4) is proceeded to, is recalculated;If inequality is set up, furnace roller surface roughness attenuation coefficient α is drawnL=αL0, and
Determine the current roughness Ra in furnace roller surfacer, furnace roller surface initial roughness Rar0, mathematical modulo between furnace roller military service milimeter number L
Type, proceeds to step (e);
E () calculates coefficientoffrictionμ=α according to regression model0+α1×Rar+α2×Rar 2+α3×Rar 3;
F it is L that () calculates furnace roller military service milimeter numberiWhen optimal setting tension force sample TLi;
(f1) make i=1;
(f2) it is L to give furnace roller military service milimeter numberiWhen optimal setting tension force initial value TLi0It is comprehensive that=0.6T and strip stably lead to plate
Close Controlling object function initial value F0;
(f3) band sideslip factor ψ, band wooden dipper song index λ and strip are calculated and stably leads to plate Comprehensive Control object function F (X);
(f4) judgeWhether set up?If inequality is set up, T is preservedLi0, proceed to step (f5);Otherwise, directly
Proceed to step (f5);
(f5) judge TLi0Whether < 1.4T set up?If so, then make TLi0=TLi0+ 0.1MPa, proceeds to step (f3);Otherwise, turn
Enter step (f6);
(f6) judge whether i < m set up?If inequality is set up, i=i+1 is made, step (f2) is proceeded to;If inequality is set up,
Step (g) is proceeded to then;
G () sets up the Mathematical Modeling of relation between reflection reflection tension compensating value Δ T, furnace roller military service milimeter number L;
(g1) set up basic model framework Δ T=a1L+a2L2+a3L3;
(g2) give the regression model coefficient initial value a between tension compensating value and military service milimeter number1', a2', a3' and calculate essence
Degree Σ;
(g3) calculate tension compensating Controlling object function G2(X);
(g4) judge G2(X) whether≤Σ sets up?If inequality is false, between change tension force offset and military service milimeter number
Regression model coefficient initial value a1', a2', a3', step (g3) is proceeded to, is recalculated;If inequality is set up, tension force is drawn
Regression model coefficient a between offset and military service milimeter number1, a2, a3, and determine tension compensating value Δ T, furnace roller military service kilometer
Mathematical Modeling between number L, proceeds to step (h);
H () exports tension compensating value Δ T.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610988548.0A CN106529037B (en) | 2016-11-10 | 2016-11-10 | Continuous annealing process is to drop tension compensating method of the furnace roller roughness influence of fading as target |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610988548.0A CN106529037B (en) | 2016-11-10 | 2016-11-10 | Continuous annealing process is to drop tension compensating method of the furnace roller roughness influence of fading as target |
Publications (2)
Publication Number | Publication Date |
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CN106529037A true CN106529037A (en) | 2017-03-22 |
CN106529037B CN106529037B (en) | 2019-05-28 |
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