CN106514497A - High-quality integrated machining device of pipe - Google Patents
High-quality integrated machining device of pipe Download PDFInfo
- Publication number
- CN106514497A CN106514497A CN201611219192.0A CN201611219192A CN106514497A CN 106514497 A CN106514497 A CN 106514497A CN 201611219192 A CN201611219192 A CN 201611219192A CN 106514497 A CN106514497 A CN 106514497A
- Authority
- CN
- China
- Prior art keywords
- annular
- shot
- base
- frame
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003754 machining Methods 0.000 title abstract 3
- 239000007921 spray Substances 0.000 claims description 22
- 238000005480 shot peening Methods 0.000 claims description 18
- 239000011324 bead Substances 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 11
- 230000008676 import Effects 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 5
- 210000003437 trachea Anatomy 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000007605 air drying Methods 0.000 abstract description 2
- 238000005422 blasting Methods 0.000 abstract 5
- 238000005192 partition Methods 0.000 abstract 3
- 238000004064 recycling Methods 0.000 abstract 3
- 239000006199 nebulizer Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a high-quality integrated machining device of a pipe. The device comprises a base, a plurality of supporting wheels are arranged on the base, a shot blasting chamber is arranged at the right end of the base, annular shot blasting devices are arranged in the shot blasting chamber, a recycling groove is formed in the lower ends of the annular shot blasting devices, recycling pipelines are arranged at the lower end of the recycling groove, an inlet and an outlet are formed in the two ends of the shot blasting chamber, a partition cabin is arranged on the outer sides of the inlet and the outlet, supporting wheels and compressing wheels are arranged in the partition cabin, limiting wheels perpendicular to the supporting wheels are arranged on the outer side of the partition cabin, a spraying chamber is arranged in the middle of the base, annular spraying devices are arranged in the spraying chamber and are connected with an ultrasonic nebulizer through atomizing air pipes, and air drying draught fans are arranged at the left end of the base through fixing supports; and the high-quality integrated machining device is novel in structure and stable in running, pipe surface integrated treatment work can be achieved, the pipe quality is ensured, and the use requirement is met.
Description
Technical field
The present invention relates to a kind of tubular object extruding equipment, specifically a kind of tubing high-quality integrated processing device.
Background technology
Shot-peening is for removing thickness not less than 2mm or not requiring to keep medium-sized, the Big Gold of accurate size and profile
Oxide skin, rust, molding sand and old paint film on metal products and forge piece.It is that surface applies a kind of method for cleaning before (plating) is covered.
It is widely used in big shipyards, Heavy Machinery Plant, automobile factory etc..
Shot peening strengthening is a cold-treating process, and it is widely used in improving long service metal zero under heavily stressed operating mode
The resisting fatigue attribute of part, such as aeroengine compressor blade, airframe structure part, car transmissions part etc..
Shot peening strengthening, is, in the state of one completely control, countless small circulars to be referred to as the medium high speed of shot and is connected
Continuous injection, beats piece surface, so as to produce a residual compressive stress layer on surface.Because when every shot clashes into metal zero
On part, just like a miniature rod is beaten and beats surface, little impression or depression are beaten out.To form depression, metal surface is inherently produced
Stretching.Under top layer, the crystal grain of compression is attempted surface recovery to original form, so as to produce under a high compression power effect
Hemisphere.Countless depressions overlap to form uniform residual compressive stress layer.Finally, part compressive stress layer protection under, dramatically
Fatigue resistance is improved, the trouble free service life-span is extended.
Now in the special application scenario of some tubing, very high requirement, wherein tubing are proposed to the quality of tubing
Surface quality is to weigh one of standard of pipe workpiece quality, now less to the equipment of tube surfaces processing of dispatching from the factory, and causes tubing matter
Amount is low, it is impossible to meet present use requirement.
The content of the invention
It is an object of the invention to provide a kind of tubing high-quality integrated processing device, to solve in above-mentioned background technology
The problem of proposition.
For achieving the above object, the present invention provides following technical scheme：
A kind of tubing high-quality integrated processing device, including base, the base are provided with multiple support wheels, and base is right
End is provided with bead room, and equipped with annular shot-blast unit in bead room, annular shot-blast unit lower end is provided with accumulator tank, reclaims
Groove lower end is provided with recovery channel, and annular shot-blast unit includes bracing frame, and bracing frame upper end is equipped with toroidal frame, along circle on the inside of toroidal frame
It is uniformly provided with shot-peening head week, ring pipe is housed on toroidal frame, shot-peening head is arranged on ring pipe, and ring pipe is connected by connecting tube
Shot-peening main frame, bead room two ends are provided with import and export, import and export outside and are provided with separation, support wheel and compression are provided with separation
Wheel, is provided with the outside of separation and the vertically disposed position-limited wheel of support wheel, and spray booth is provided with the middle part of base, and spray booth is built with annular spray
Coating device, annular spray equipment connect soniclizer by being atomized trachea, and base left end is equipped with by fixed support and is air-dried
Blower fan.
As further scheme of the invention：The annular spray equipment includes frame, and frame upper end is fixed equipped with annular
Frame, is equipped with annular gas pipe, multiple atomizers is circumferentially uniformly provided with the inside of annular gas pipe on annular fixing frame.
As further scheme of the invention：The air-dried blower fan is provided with two, and two air-dried blower fan diagonals are arranged.
As further scheme of the invention：The annular shot-blast unit is provided with three, in three annular shot-blast units
The angle of shot-peening head is crisscross arranged.
As further scheme of the invention：The annular spray equipment is provided with two.
As further scheme of the invention：The import and export are provided with rubber curtain.
Compared with prior art, the invention has the beneficial effects as follows：Present configuration is novel, stable, can realize pipe
The close-coupled processing work in material surface, it is ensured that pipe workpiece quality, meets use requirement.
Description of the drawings
Structural representations of the Fig. 1 for tubing high-quality integrated processing device.
Fig. 2 is the structural representation of annular spray equipment in tubing high-quality integrated processing device.
Fig. 3 is the structural representation of annular shot-blast unit in tubing high-quality integrated processing device.
In figure：1- bases, 2- tubing, 3- fixed supports, 4- air-dry blower fan, 5- annular spray equipments, 6- spray booths, 7- and surpass
Sonic nebulizers, 8- separations, 9- beads room, 10- shot-peening main bodys, 11- annular shot-blast units, 12- import and export, 13- are compressed
Frame, 14- contact rollers, 15- position-limited wheels, 16- recovery channels, 17- accumulator tanks, 18- rubber curtains, 19- support wheels, 20- frames, 21-
Annular gas pipe, 22- annular fixing frames, 23- atomization trachea, 24- atomizers, 25- bracing frames, 26- toroidal frames, 27- ring pipes,
28- shot-peening heads, 29- connecting tubes.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Fig. 1～3 are referred to, in the embodiment of the present invention, a kind of tubing high-quality integrated processing device, including base 1, bottom
Seat 1 is provided with multiple support wheels 19, and 1 right-hand member of base is provided with bead room 9, and bead room 9 is built with annular shot-blast unit
11,11 lower end of annular shot-blast unit is provided with accumulator tank 17, and 17 lower end of accumulator tank is provided with recovery channel 16, and annular shot-blast unit 11 is wrapped
Bracing frame 25 is included, 25 upper end of bracing frame is equipped with toroidal frame 26, shot-peening head 28, toroidal frame are circumferentially uniformly provided with the inside of toroidal frame 26
Ring pipe 27 is housed on 26, shot-peening head 28 is arranged on ring pipe 27, and ring pipe 27 connects shot-peening main frame 10 by connecting tube 29,
9 two ends of bead room are provided with import and export 12, import and export and separation 8 is provided with the outside of 12, be provided with support wheel and contact roller in separation 8
14, it is provided with the outside of separation 8 and 19 vertically disposed position-limited wheel 15 of support wheel, in the middle part of base 1, is provided with spray booth 6, spray booth 6 is built-in
There is annular spray equipment 5, annular spray equipment 5 connects soniclizer 7 by being atomized trachea 23, and 1 left end of base is by solid
Fixed rack 3 includes frame 20 equipped with blower fan 4, annular spray equipment 5 is air-dried, and 20 upper end of frame is equipped with annular fixing frame 22, annular
Annular gas pipe 21 is housed on fixed mount 22, multiple atomizers 24 on the inside of annular gas pipe 21, are circumferentially uniformly provided with, blower fan 4 is air-dried
Two are provided with, two air-dried blower fan diagonals are arranged, and annular shot-blast unit 11 is provided with three, in three annular shot-blast units
The angle of shot-peening head 28 is crisscross arranged, and annular spray equipment 5 is provided with two, imports and exports 12 and is provided with rubber curtain 18.
Present configuration is novel, stable, and when in use, tubing to be processed first passes through support wheel and limit to the present invention
Separation is entered between the wheel of position, is compressed by contact roller, into bead room, by the design of annular shot-blast unit, it is right to realize
The omnibearing shot-peening work of pipe outer surface, not only improves tube surfaces mechanical property, realizes working surface cleaning, by spray
The design of room, and the design of annular spray equipment are applied, realizes working pipe racks outer surface atomizing spraying, then by air-drying blower fan
Air-dry, complete the work to tube surfaces process, the present invention can realize the close-coupled processing work of tube surfaces, it is ensured that tubing matter
Amount, meets use requirement.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of spirit or essential attributes without departing substantially from the present invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as and limit involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of description is only that those skilled in the art should for clarity
Using description as an entirety, the technical scheme in each embodiment can also Jing it is appropriately combined, form those skilled in the art
Understandable other embodiment.
Claims (4)
1. a kind of tubing high-quality integrated processing device, including base, it is characterised in that the base is provided with multiple supports
Wheel, base right-hand member are provided with bead room, and equipped with annular shot-blast unit in bead room, annular shot-blast unit lower end is provided with back
Groove is received, accumulator tank lower end is provided with recovery channel, and annular shot-blast unit includes bracing frame, and bracing frame upper end is equipped with toroidal frame, annular
Shot-peening head is circumferentially uniformly provided with the inside of frame, ring pipe is housed on toroidal frame, shot-peening head is arranged on ring pipe, and ring pipe passes through
Connecting tube connects shot-peening main frame, and bead room two ends are provided with import and export, imports and exports outside and is provided with separation, support is provided with separation
Wheel and contact roller, are provided with the outside of separation and the vertically disposed position-limited wheel of support wheel, spray booth are provided with the middle part of base, and spray booth is built-in
There is annular spray equipment, annular spray equipment connects soniclizer by being atomized trachea, and base left end passes through fixed support
Equipped with air-dried blower fan, the annular spray equipment includes frame, and frame upper end is equipped with annular fixing frame, is equipped with annular fixing frame
Annular gas pipe, is circumferentially uniformly provided with multiple atomizers on the inside of annular gas pipe, the air-dried blower fan is provided with two, and two air-dry
Blower fan diagonal is arranged.
2. tubing high-quality integrated processing device according to claim 1, it is characterised in that the annular shot-blast unit
Three are provided with, the angle of the shot-peening head in three annular shot-blast units is crisscross arranged.
3. tubing high-quality integrated processing device according to claim 1, it is characterised in that the annular spray equipment
It is provided with two.
4. tubing high-quality integrated processing device according to claim 1, it is characterised in that the import and export are provided with rubber
Glue curtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611219192.0A CN106514497A (en) | 2016-12-26 | 2016-12-26 | High-quality integrated machining device of pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611219192.0A CN106514497A (en) | 2016-12-26 | 2016-12-26 | High-quality integrated machining device of pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106514497A true CN106514497A (en) | 2017-03-22 |
Family
ID=58338880
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611219192.0A Pending CN106514497A (en) | 2016-12-26 | 2016-12-26 | High-quality integrated machining device of pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106514497A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109554527A (en) * | 2018-11-16 | 2019-04-02 | 上海蜂云航空科技有限公司 | A kind of steam generator heat-transfer pipe ultrasonic shot peening lathe and its ball blasting method |
| CN109794857A (en) * | 2019-03-01 | 2019-05-24 | 刘见虎 | A kind of steel hot rolling process surface scale removal device based on blasting craft |
| CN116770034A (en) * | 2023-06-08 | 2023-09-19 | 山东奥卓电气科技发展有限公司 | Surface shot peening treatment device for inverter housing processing |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2241041Y (en) * | 1995-03-29 | 1996-11-27 | 河南省正光实业(有限)总公司 | Aluminium alloy section surface treating machine |
| EP1754573A1 (en) * | 2005-08-17 | 2007-02-21 | Hitachi Plant Technologies, Ltd. | Blasting apparatus for outer surface of pipe |
| JP2014133908A (en) * | 2013-01-08 | 2014-07-24 | Kurimoto Ltd | Blast processing apparatus for cast iron pipe |
| CN104117925A (en) * | 2013-04-23 | 2014-10-29 | 王兴芳 | Roller way conveying type steel pipe shot blasting cleaning machine |
| CN105108658A (en) * | 2015-07-02 | 2015-12-02 | 重庆杭飞机械制造有限公司 | Steel pipe shot blasting device |
| CN105234828A (en) * | 2015-10-16 | 2016-01-13 | 宝汇建设工程有限公司 | Sand blasting device for outer surface of steel pipe |
| CN105441859A (en) * | 2015-03-12 | 2016-03-30 | 湖南华中钢结构有限公司 | Natural gas pipe anticorrosion coating method and device thereof |
| CN105500164A (en) * | 2015-12-25 | 2016-04-20 | 山东深博巷道支护技术有限公司 | Novel steel tube outer wall derusting machine |
-
2016
- 2016-12-26 CN CN201611219192.0A patent/CN106514497A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2241041Y (en) * | 1995-03-29 | 1996-11-27 | 河南省正光实业(有限)总公司 | Aluminium alloy section surface treating machine |
| EP1754573A1 (en) * | 2005-08-17 | 2007-02-21 | Hitachi Plant Technologies, Ltd. | Blasting apparatus for outer surface of pipe |
| JP2014133908A (en) * | 2013-01-08 | 2014-07-24 | Kurimoto Ltd | Blast processing apparatus for cast iron pipe |
| CN104117925A (en) * | 2013-04-23 | 2014-10-29 | 王兴芳 | Roller way conveying type steel pipe shot blasting cleaning machine |
| CN105441859A (en) * | 2015-03-12 | 2016-03-30 | 湖南华中钢结构有限公司 | Natural gas pipe anticorrosion coating method and device thereof |
| CN105108658A (en) * | 2015-07-02 | 2015-12-02 | 重庆杭飞机械制造有限公司 | Steel pipe shot blasting device |
| CN105234828A (en) * | 2015-10-16 | 2016-01-13 | 宝汇建设工程有限公司 | Sand blasting device for outer surface of steel pipe |
| CN105500164A (en) * | 2015-12-25 | 2016-04-20 | 山东深博巷道支护技术有限公司 | Novel steel tube outer wall derusting machine |
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| 望亭发电厂: "《火力发电机组运行人员现场规范操作指导书脱硫除灰分册》", 30 April 2015, 中国电力出版社 * |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109554527A (en) * | 2018-11-16 | 2019-04-02 | 上海蜂云航空科技有限公司 | A kind of steam generator heat-transfer pipe ultrasonic shot peening lathe and its ball blasting method |
| CN109794857A (en) * | 2019-03-01 | 2019-05-24 | 刘见虎 | A kind of steel hot rolling process surface scale removal device based on blasting craft |
| CN109794857B (en) * | 2019-03-01 | 2020-07-28 | 山东华星新材料科技有限公司 | Steel hot rolling process surface scale removing device based on sand blasting process |
| CN116770034A (en) * | 2023-06-08 | 2023-09-19 | 山东奥卓电气科技发展有限公司 | Surface shot peening treatment device for inverter housing processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170322 |
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| RJ01 | Rejection of invention patent application after publication |