CN106513900B - A kind of terminal box automatic welding machine - Google Patents
A kind of terminal box automatic welding machine Download PDFInfo
- Publication number
- CN106513900B CN106513900B CN201611040527.2A CN201611040527A CN106513900B CN 106513900 B CN106513900 B CN 106513900B CN 201611040527 A CN201611040527 A CN 201611040527A CN 106513900 B CN106513900 B CN 106513900B
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- diode
- tin
- rack
- transport
- barrel
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The present invention relates to a kind of terminal box automatic welding machines, including are provided with the pedestal of workbench;It is fixed on the transport establishment for transporting weldment on workbench;The Dian Xi mechanisms being erected above transport establishment;Diode installing mechanism in tin mechanism downstream is set;Heating mechanism in diode installing mechanism downstream is set.The present invention can be realized carries out tin on metallic support, puts diode and carries out heating and melting to realize final welding.Entire welding process all realizes automation, as long as carrying out preliminary test by manually in end by manually placing metallic support in initiating terminal.The present invention enormously simplifies the technological process of production, improves production efficiency.
Description
Technical field
The present invention relates to a kind of automatic welding machine more particularly to a kind of welding for metal assembly in photovoltaic junction box
Machine.
Background technology
With continuously improving for junction box structure, internal metal assembly is increasingly prone to sheet metal holder, and adopts
With chip diode, currently, welding diode is on metallic support, or using diode to be placed on behind corresponding position again
It is welded, can only generally use partial automation, cannot achieve full-automation.In many places, it is desired nonetheless to manual operation.
Invention content
In order to overcome deficiency in the prior art, the present invention, which provides, a kind of can realize the automatic of full-automatic terminal box
Bonding machine.
The present invention the technical solution to solve the technical problem is that:
A kind of terminal box automatic welding machine, it is characterised in that:Including
It is provided with the pedestal of workbench;
It is fixed on the transport establishment for transporting weldment on workbench, the transport establishment includes longitudinally disposed
Conveying track is placed on haulagman's loading board for placing weldment on conveying track, and being provided with below conveying track can be right
The detent mechanism that haulagman's loading board is positioned;
The Dian Xi mechanisms being erected above transport establishment, the Dian Xi mechanisms include the point being erected above transport establishment
The both ends of tin rack, point tin rack are slidably arranged in the outside of conveying track respectively, put and slide laterally setting a little in tin rack
Tin fixed frame, puts and slides up and down on tin fixed frame and be provided with fixed frame, and the tin barrel for installing tin barrel is arranged on fixed frame
Frame, the lower end set-point tin head of tin barrel frame, tin barrel are mounted on tin barrel frame, and the upper end of tin barrel connects gas by tracheae
The lower end of source device, tin barrel is connected to the point tin head, and the tin material in the tin barrel passes through compressed air source unit and squeezes output
And by tin head point material on weldment;
Diode installing mechanism in tin mechanism downstream is set, including the diode conveying in transport establishment side is set
Mechanism and the diode fetching device being arranged above transport establishment, diode conveying mechanism include for placing diode bars
Feeding rack and inclined plane in transport establishment side is set, the diode above together is disposed on inclined plane
Diode bars are adsorbed and are transported to the transport bar above inclined plane, diode by transfer passage, the setting of feeding rack top
Baffle is arranged in transfer passage lower end, and the diode fetching device includes the transverse rails being laterally erected above transport establishment
Road, the long rails being longitudinally erected above cross track, long rails top are provided with diode manipulator, two poles
Pipe manipulator grips the diode on inclined plane and is placed on weldment corresponding position;
Heating mechanism in diode installing mechanism downstream is set, and the heating mechanism includes heating device and heating
Control device, heating mechanism centre, which is run through, has transport channel, the transport channel end to connect output stage by hang plate.
Preferably, press mechanism is arranged between diode installing mechanism and heating mechanism, the press mechanism includes
The pushing rack being erected above transport establishment the push-down head that can be moved up and down is arranged in the pushing rack, under described
Pressure head corresponds to diode location setting.
Preferably, Dian Xi mechanisms are provided with one or more, the tin barrel frame is independently arranged and is total to
With being fixed in a tin barrel fixed plate, the tin barrel fixed plate, which slides laterally, to be arranged on the fixed frame, tin material
Jack for plugging tin barrel is set in bylinder.
Preferably, offering the tooling slot for placing weldment in haulagman's loading board, the side of haulagman's loading board is also
Offer location hole, the detent mechanism include the locating rack being fixed on pedestal and can move up and down stretch into or exit it is fixed
The pilot pin in position hole.
Preferably, an outside of transport establishment is convexly equipped with track draw runner, sliding slot is arranged in one end lower surface of point tin rack
And be slidably installed on the draw runner track, another outside of transport establishment is fixed with sliding rail, and lead screw is provided in sliding rail, described
The other end of point tin rack is slidably installed on the sliding rail and the lead screw that is sequentially connected, the lead screw connect an angle
Sensing device, the displacement distance of the angle sensing equipment induction point tin rack.
Preferably, being fixed with the first hopper and the second hopper of opposed open setting, the diode in feeding rack
Item overlays between the first hopper and the second hopper successively up and down, and the bottom of diode bars, which is placed on one, to push away diode
The push bottom plate sent.
It is fixed on a rotating disc preferably, transporting bar, the rotating disc is fixed on the fortune that can be moved up and down
It send in rack, sucker is arranged in the transport bar lower surface, and the sucker connects compressed air source unit, and the transport bar level is inhaled
The attached diode bars are simultaneously transported to by transport rack above inclined plane, and pass through turn disc tilt release diode
Diode in item enters diode transfer passage.
Preferably, infrared inductor is respectively set in the middle part of diode delivery track, end.
Currently, the metal assembly in terminal box mainly includes the metallic support of sheet and is welded on metallic support
Diode, it is generally that the punching press of metallic support elder generation is integrated when production, then weld diode, then by the phase of metallic support
It answers and is cut at position.Weldment, that is, metallic support herein.
The present invention first arranges Integral metal support frame in the tooling slot of the corresponding position of haulagman's loading board successively, is put into
Onto conveying track, conveying track is transmitted haulagman's loading board equipped with metallic support, when being transported to below Dian Xi mechanisms
When, infrared inductor senses, positions the detent mechanism below conveying track and is positioned to haulagman's loading board, specifically logical
It crosses location hole and extend into location hole and positioned, avoid its displacement.Point tin rack longitudinal sliding motion on conveying track, Dian Xi mechanisms
On point tin fixed frame slid laterally in tin rack, to realize a movement for tin head portraitlandscape, then existed by fixed frame
It slides up and down, moves up and down to realize, to being inflated in tin barrel, the tin material in tin barrel is squeezed compressed air source unit on point tin fixed frame
It extrudes and by tin head point material on the corresponding position of metallic support.In the setting number and haulagman's loading board of tin barrel frame
The number of metallic support is corresponding, that is, puts tin head and carry out tin to some position of metallic support respectively, and by traveling
Row, multiple tin head synchronous point tin of a line, then carry out next line synchronous point tin.Tin barrel frame is separately fixed at tin barrel fixed plate
On, tin barrel fixed plate, which slides laterally, to be arranged on fixed frame, then can be to transverse direction by the transverse shifting of tin barrel fixed plate
Position is finely adjusted.
Due to be equipped with multiple diodes on metallic support, then correspondingly, Dian Xi mechanisms could be provided as one or
More than one.Principle is same as above, and the position only installed is different.
It is put on metallic support on tin position and is respectively necessary for placing diode by diode installing mechanism.Diode bars
Diode has been arranged in the interior plastic strip for one end open, and the first hopper and the second hopper are overlayed next time in diode bars
Between, the push bottom plate of bottom will push out positioned at lowermost diode bars, transport bar by transporting rack and be located at two poles
Above pipe item, and the sucker Level Adsorption diode bars by its lower surface are moved down, and inclination is transported to by transporting rack
Above track, rotating disc rotates, and diode bars tilt, inside diode fall to the diode conveying of inclined plane
It in channel, then transports bar and empty diode bars is moved to above blanking box, discharge air source, sucker discharges diode bars, empty
Diode bars are fallen in blanking box.It is whether enough that infrared inductor sense diode is provided in the middle part of diode delivery track
It is fed back with and by information, control diode conveying mechanism carries out diode conveying.The lower end of diode delivery track is arranged
Baffle, diode manipulator grip the diode in front of baffle, are then placed on corresponding metallic support.Two
The number of pole pipe delivery track is thought corresponding with the number of the metallic support in haulagman's loading board, then diode is just placed on metal branch
On frame point tin position.
Although diode has been placed in corresponding position, also need to further carry out being pressed into tin material, lower press
The push-down head of structure further pushes diode respectively, it is fully pressed into tin material, rosin joint is avoided.
Tin material also needs to further heating and melting, realizes and welds with diode, entire tooling plate conveyor is sent to heating
The transport channel of mechanism, during transport channel transports, heating mechanism heats its information, realizes the welding of diode.
It is output on output stage finally by the hang plate of transport channel end, it is whether qualified by manually testing.
The beneficial effects of the present invention are:The present invention can be realized carries out tin on metallic support, puts diode simultaneously
Heating and melting is carried out to realize final welding.Entire welding process all realizes automation, as long as in initiating terminal by manually placing
Metallic support carries out preliminary test in end by manually.The present invention enormously simplifies the technological process of production, improves life
Produce efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is another angled arrangement schematic diagram of Fig. 1.
Fig. 3 is the structural schematic diagram of Dian Xi mechanisms of the present invention.
Fig. 4 is the structural schematic diagram of diode fetching device of the present invention.
Fig. 5 is the structural schematic diagram of diode conveying mechanism of the present invention.
Specific implementation mode
Invention is further described in detail with reference to the accompanying drawings and detailed description.
As shown in Figs. 1-5, a kind of terminal box automatic welding machine, including
It is provided with the pedestal 21 of workbench;
It is fixed on the transport establishment for transporting weldment on workbench, the transport establishment includes longitudinally disposed
Conveying track 1 is placed on haulagman's loading board 2 for placing weldment on conveying track, and being provided with below conveying track can
The detent mechanism 8 that haulagman's loading board is positioned;
The Dian Xi mechanisms 3 being erected above transport establishment, the Dian Xi mechanisms include being erected above transport establishment
The both ends of point tin rack 13, point tin rack are slidably arranged in the outside of conveying track respectively, put and slide laterally setting in tin rack
There is a tin fixed frame 12, is slided up and down on point tin fixed frame and be provided with fixed frame 11, be arranged for installing tin barrel on fixed frame
Tin barrel frame 14, the lower end set-point tin head of tin barrel frame, tin barrel 15 be mounted on tin barrel frame 14 on, the upper end of tin barrel
Compressed air source unit is connected by tracheae, the lower end of tin barrel is connected to the point tin head, and the tin material in the tin barrel passes through gas
Source device squeezes output and by tin head point material on weldment;
Diode installing mechanism in tin mechanism downstream is set, including the diode conveying in transport establishment side is set
Mechanism 7 and the diode fetching device 4 being arranged above transport establishment, diode conveying mechanism include for placing diode
The feeding rack 20 of item and inclined plane 21 in transport establishment side is set, is disposed on inclined plane above together
Diode bars are adsorbed and are transported to the transport bar above inclined plane by diode transfer passage, the setting of feeding rack top
19, baffle is arranged in diode transfer passage lower end, and the diode fetching device includes laterally being erected above transport establishment
Cross track 18, the long rails 17 being longitudinally erected above cross track are provided with diode machinery above long rails
Hand 16, the diode manipulator grip the diode on inclined plane and are placed on weldment corresponding position;
Heating mechanism 6 in diode installing mechanism downstream is set, and the heating mechanism includes heating device and adds
Heat control device, heating mechanism centre, which is run through, transport channel, and the transport channel end is flat by hang plate connection output
Platform;
Further include being arranged between diode installing mechanism and heating mechanism that press mechanism 5, the press mechanism is arranged
Including the pushing rack 9 being erected above transport establishment, the push-down head 10 that can be moved up and down, institute are set in the pushing rack
The push-down head stated corresponds to diode location setting.
Dian Xi mechanisms 3 are provided with one or more, and the tin barrel frame 14 is independently arranged and fixes jointly
In a tin barrel fixed plate 25, the tin barrel fixed plate 25, which slides laterally, to be arranged on the fixed frame 11, tin material
Jack for plugging tin barrel is set in bylinder.
The tooling slot for placing weldment is offered in haulagman's loading board 2, the side of haulagman's loading board, which is further opened with, determines
Position hole, the detent mechanism include the locating rack being fixed on pedestal and can move up and down and stretch into or exit determining for location hole
Position needle.
One outside of transport establishment is convexly equipped with track draw runner, and one end lower surface setting sliding slot of point tin rack is simultaneously slidably installed in institute
On the draw runner track stated, another outside of transport establishment is fixed with sliding rail, and lead screw is provided in sliding rail, the point tin rack
The other end is slidably installed on the sliding rail and the lead screw that is sequentially connected, the lead screw connect an angle sensing equipment,
The displacement distance of the angle sensing equipment induction point tin rack.
The first hopper 22 and the second hopper 23 of opposed open setting are fixed in feeding rack, above and below the diode bars
Overlay successively between the first hopper and the second hopper, the bottoms of diode bars be placed on one diode can be pushed push away
Send bottom plate.
It transports bar 19 to be fixed on a rotating disc 24, the rotating disc is fixed on the transport rack that can be moved up and down
On, sucker is arranged in the transport bar lower surface, and the sucker connects compressed air source unit, described in the transport bar Level Adsorption
Diode bars and be transported to above inclined plane, and by turn disc tilt release diode bars by transport rack
Diode enters diode transfer passage.
Infrared inductor is respectively set in middle part, the end of diode delivery track.
Currently, the metal assembly in terminal box mainly includes the metallic support of sheet and is welded on metallic support
Diode, it is generally that the punching press of metallic support elder generation is integrated when production, then weld diode, then by the phase of metallic support
It answers and is cut at position.Weldment, that is, metallic support herein.
The present invention first arranges Integral metal support frame in the tooling slot of the corresponding position of haulagman's loading board 2 successively, puts
Enter onto conveying track, conveying track is transmitted haulagman's loading board equipped with metallic support, when being transported under Dian Xi mechanisms 3
Fang Shi, infrared inductor sense, position the detent mechanism 8 below conveying track and are positioned to haulagman's loading board, specifically
It is to extend into location hole by location hole to be positioned, avoids its displacement.13 longitudinal sliding motion on conveying track 1 of point tin rack,
Point tin fixed frame 12 in Dian Xi mechanisms slides laterally in tin rack, to realize a movement for tin head portraitlandscape, then leads to
It crosses fixed frame 11 to slide up and down on tin fixed frame, move up and down to realize, compressed air source unit in tin barrel to inflating, tin barrel
Tin material in 15 is squeezed out and by tin head point material on the corresponding position of metallic support.The setting number of tin barrel frame 14
Number with the metallic support in haulagman's loading board is corresponding, that is, puts tin head and carried out respectively to some position of metallic support
Point tin, and carried out by row, multiple tin head synchronous point tin of a line, then carry out next line synchronous point tin.Tin barrel frame is solid respectively
It is scheduled in tin barrel fixed plate 25, tin barrel fixed plate, which slides laterally, to be arranged on fixed frame, then passes through tin barrel fixed plate
Transverse shifting can be finely adjusted lateral position.
Due to be equipped with multiple diodes on metallic support, then correspondingly, Dian Xi mechanisms could be provided as one or
More than one.Principle is same as above, and the position only installed is different.
It is put on metallic support on tin position and is respectively necessary for placing diode by diode installing mechanism.Diode bars
Diode has been arranged in the interior plastic strip for one end open, overlays the first hopper 22 and the second material in diode bars next time
Between slot 23, the push bottom plate of bottom will push out positioned at lowermost diode bars, transport bar 19 by transporting rack position
Above diode bars, and the sucker Level Adsorption diode bars by its lower surface are moved down, and transport by transporting rack
To above inclined plane, rotating disc 24 rotates, and diode bars tilt, inside diode fall to inclined plane 21
It in diode transfer passage, then transports bar and empty diode bars is moved to above blanking box, discharge air source, sucker release two
Pole pipe item, empty diode bars are fallen in blanking box.Infrared inductor induction two is provided in the middle part of diode delivery track
Whether pole pipe is enough and feeds back information, and control diode conveying mechanism carries out diode conveying.Diode delivery track
Lower end baffle is set, diode manipulator 16 grips the diode in front of baffle, is then placed into corresponding
On metallic support.The number of diode delivery track thinks corresponding, then diode with the number of the metallic support in haulagman's loading board
Just it is placed on metallic support point tin position.
Although diode has been placed in corresponding position, also need to further carry out being pressed into tin material, lower press
The push-down head 10 of structure further pushes diode respectively, it is fully pressed into tin material, rosin joint is avoided.
Tin material also needs to further heating and melting, realizes and welds with diode, entire tooling plate conveyor is sent to heating
The transport channel of mechanism, during transport channel transports, heating mechanism heats its information, realizes the welding of diode.
It is output on output stage finally by the hang plate of transport channel end, it is whether qualified by manually testing.
The present invention can be realized carries out tin on metallic support, puts diode and carries out heating and melting to realize finally
Welding.Entire welding process, all realize automation, as long as initiating terminal by manually place metallic support end by manually Lai
Carry out preliminary test.The present invention enormously simplifies the technological process of production, improves production efficiency.
Claims (8)
1. a kind of terminal box automatic welding machine, it is characterised in that:Including
It is provided with the pedestal of workbench;
It is fixed on workbench for transporting the transport establishment of weldment, the transport establishment includes longitudinally disposed transport
Track is placed on haulagman's loading board for placing weldment on conveying track, and being provided with below conveying track can be to transport
The detent mechanism that working plate is positioned;
The Dian Xi mechanisms being erected above transport establishment, the Dian Xi mechanisms include the point tin machine being erected above transport establishment
The both ends of frame, point tin rack are slidably arranged in the outside of conveying track respectively, and sliding laterally setting in point tin rack has Dian Xigu
Determine frame, slided up and down on point tin fixed frame and be provided with fixed frame, the tin barrel frame for installing tin barrel, tin are set on fixed frame
The lower end set-point tin head of barrel frame, tin barrel are mounted on tin barrel frame, and the upper end of tin barrel connects air source dress by tracheae
It sets, the point tin head described in the lower end connection of tin barrel, the tin material in the tin barrel is squeezed by compressed air source unit to be exported and lead to
Some tin head point material are crossed on weldment;
Diode installing mechanism in tin mechanism downstream is set, including the diode conveying mechanism in transport establishment side is set
And the diode fetching device being arranged above transport establishment, diode conveying mechanism include for placing setting for diode bars
Rack and inclined plane in transport establishment side is set, the diode conveying above together is disposed on inclined plane
The transport bar above inclined plane, diode conveying are adsorbed and be transported to diode bars by channel, the setting of feeding rack top
Baffle is arranged in channel lower end, and the diode fetching device includes the cross track being laterally erected above transport establishment, is indulged
To the long rails being erected above cross track, diode manipulator, the diode machine are provided with above long rails
Tool hand grips the diode on inclined plane and is placed on weldment corresponding position;
Heating mechanism in diode installing mechanism downstream is set, and the heating mechanism includes heating device and computer heating control
Device, heating mechanism centre, which is run through, has transport channel, the transport channel end to connect output stage by hang plate.
2. a kind of terminal box automatic welding machine according to claim 1, it is characterised in that:The diode installing mechanism
Press mechanism is set between heating mechanism, and the press mechanism includes the pushing rack being erected above transport establishment, institute
The push-down head that can be moved up and down is set in the pushing rack stated, and the push-down head corresponds to diode location setting.
3. a kind of terminal box automatic welding machine according to claim 1, it is characterised in that:The Dian Xi mechanisms are provided with
One or more, the tin barrel frame is independently arranged and is fixed on jointly in a tin barrel fixed plate, described
Tin barrel fixed plate, which slides laterally, to be arranged on the fixed frame, and the jack for plugging tin barrel is arranged on tin barrel frame.
4. a kind of terminal box automatic welding machine according to claim 1, it is characterised in that:It is opened in haulagman's loading board
Equipped with the tooling slot for placing weldment, the side of haulagman's loading board is further opened with location hole, and the detent mechanism includes
The locating rack that is fixed on pedestal and it can move up and down and stretch into or exit the pilot pin of location hole.
5. a kind of terminal box automatic welding machine according to claim 1, it is characterised in that:Outside the one of the transport establishment
Side is convexly equipped with track draw runner, and one end lower surface setting sliding slot of point tin rack is simultaneously slidably installed on the draw runner track, transporter
Another outside of structure is fixed with sliding rail, and lead screw is provided in sliding rail, and the other end of the point tin rack is slidably installed in the cunning
On rail and the lead screw that is sequentially connected, the lead screw connect an angle sensing equipment, the angle sensing equipment sense
Answer the displacement distance of the point tin rack.
6. a kind of terminal box automatic welding machine according to claim 1, it is characterised in that:It is fixed with phase in the feeding rack
To the first hopper and the second hopper of opening setting, the diode bars overlay the first hopper and the second hopper successively up and down
Between, the bottoms of diode bars is placed on one can be by push bottom plate that diode pushes.
7. a kind of terminal box automatic welder machine according to claim 6, it is characterised in that:The transport bar is fixed on one
On rotating disc, the rotating disc is fixed in the transport rack that can be moved up and down, transport bar lower surface setting
Sucker, the sucker connect compressed air source unit, and the diode bars described in the transport bar Level Adsorption are simultaneously transported by transport rack
It send to above inclined plane, and diode conveying is entered by the diode in turn disc tilt release diode bars and is led to
Road.
8. a kind of terminal box automatic welding machine according to claim 7, it is characterised in that:The diode delivery track
Middle part, end infrared inductor is respectively set.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611040527.2A CN106513900B (en) | 2016-11-24 | 2016-11-24 | A kind of terminal box automatic welding machine |
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CN201611040527.2A CN106513900B (en) | 2016-11-24 | 2016-11-24 | A kind of terminal box automatic welding machine |
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CN106513900A CN106513900A (en) | 2017-03-22 |
CN106513900B true CN106513900B (en) | 2018-11-02 |
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CN201611040527.2A Active CN106513900B (en) | 2016-11-24 | 2016-11-24 | A kind of terminal box automatic welding machine |
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CN107086191B (en) * | 2017-04-25 | 2019-08-02 | 无锡明祥电子有限公司 | Lead frame auto loading machine |
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CN206326230U (en) * | 2016-11-24 | 2017-07-14 | 宁波市创源光伏科技有限公司 | A kind of terminal box automatic welding machine |
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CN103658907A (en) * | 2012-09-17 | 2014-03-26 | 江苏通灵电器股份有限公司 | Automatic soldering machine of solar photovoltaic module junction box |
CN103521884A (en) * | 2013-09-16 | 2014-01-22 | 宁波市创源光伏科技有限公司 | Automatic soldering machine for junction boxes |
CN203509297U (en) * | 2013-09-16 | 2014-04-02 | 宁波市创源光伏科技有限公司 | Automatic welding machine for junction box |
CN105537715A (en) * | 2015-12-07 | 2016-05-04 | 苏州索力旺新能源科技有限公司 | Automatic spot soldering device for SMT (Surface Mount Technology) production of connecting boxes |
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