CN106512825A - Mixing barrel - Google Patents

Mixing barrel Download PDF

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Publication number
CN106512825A
CN106512825A CN201610913965.9A CN201610913965A CN106512825A CN 106512825 A CN106512825 A CN 106512825A CN 201610913965 A CN201610913965 A CN 201610913965A CN 106512825 A CN106512825 A CN 106512825A
Authority
CN
China
Prior art keywords
paddle
mixing tank
staving
main body
angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610913965.9A
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Chinese (zh)
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CN106512825B (en
Inventor
韦立立
戴峤笠
毛宗富
黄国光
翁苗飞
梁宗锡
邱立新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO XINFENG MAGNET INDUSTRY Co Ltd
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NINGBO XINFENG MAGNET INDUSTRY Co Ltd
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Priority to CN201610913965.9A priority Critical patent/CN106512825B/en
Publication of CN106512825A publication Critical patent/CN106512825A/en
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Publication of CN106512825B publication Critical patent/CN106512825B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/60Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
    • B01F29/63Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with fixed bars, i.e. stationary, or fixed on the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/20Mixers with rotating receptacles with receptacles rotating about an axis at an angle to their longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • B01F29/401Receptacles, e.g. provided with liners
    • B01F29/4011Receptacles, e.g. provided with liners characterised by the shape or cross-section of the receptacle, e.g. of Y-, Z -, S -, or X shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • B01F29/401Receptacles, e.g. provided with liners
    • B01F29/402Receptacles, e.g. provided with liners characterised by the relative disposition or configuration of the interior of the receptacles
    • B01F29/4022Configuration of the interior

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a mixing barrel, which comprises a main body and stirring blades arranged on the inner wall of the main body. The main body comprises a cylindrical barrel body and cones disposed at both ends of the barrel body, the inner wall of the barrel body is smooth and flat, and the inner wall and the axis of a cylinder formed outside the barrel body form an angle of alpha. According to the mixing barrel provided by the invention, by setting the mixing barrel of specific stirring angle, the inner surface of the mixing barrel and a rotation axis form a specific included angle, a rotating centrifugal force cooperates with gravity to realize rolling stirring of materials in the barrel, thus realizing efficient stirring of materials.

Description

A kind of mixing tank
Technical field
The present invention relates to a kind of magnetic mixing arrangement, particularly a kind of mixing tank.
Background technology
From the point of view of the developing history of permanent-magnet material, the carbon steel that late nineteenth century uses, magnetic energy product (BH) max (weigh permanent magnetism Body stores the physical quantity of magnetic energy density) not enough 1MGOe (million is high difficult to understand), and the external Nd-Fe-B permanent-magnet materials produced in batches, magnetic energy Product has reached more than 50MGOe.Since this century, the remanent magnetism Br of material improves very little, and the raising of energy product will give the credit to coercivity The raising of Hc.And coercitive raising, mainly have benefited from the understanding to its essence and the discovery of high magnetocrystalline anisotropy compound, And the progress of technology of preparing.
Earlier 1900s, people mainly make permanent-magnet material using carbon steel, wolfram steel, chromium steel and cobalt steels.Twentieth century 30 years Dai Mo, AlNiCo permanent-magnet material is succeeded in developing, and is just possibly realized the large-scale application of permanent-magnet material.The fifties, barium iron oxygen The appearance of body, had both reduced permanent magnet cost, and the range of application of permanent-magnet material had been widened high frequency field.To the sixties, The appearance of rare-earth cobalt permanent magnet, the then application for permanent magnet open a New Times.
1967, Strnat of Dayton universities of the U.S. etc. successfully made SmCo5 permanent magnets with powder bonding method, mark Will the arrival in rare earth permanent magnet epoch.So far, rare earth permanent magnet has experienced first generation SmCo5, second generation precipitation hardenable Sm2Co17, develops into third generation Nd-Fe-B permanent-magnet materials.
Additionally, being used as also Cu-Ni-Fe, Fe-Co-Mo, Fe-Co-V, MnBi, A1MnC of permanent-magnet material in history Alloy etc..These alloys are seldom adopted in most of occasions as performance is not high, cost is not low.And AlNiCo, FeCrCo, The alloys such as PtCo are also applied in some special occasions.Ba, Sr ferrite remains the maximum permanent-magnet material of consumption at present, but Its many application is gradually replaced by Nd-Fe-B classes material.Also, the output value of current rare-earth permanent magnetic material substantially exceeds Ferrite permanent-magnet materials, the production of rare earth permanent-magnetic material have evolved into a big industry.
Permanent magnet applications scope is varied, including television set, loudspeaker, and Music centre loudspeaker, radio, Briefcase buckle, Data wire magnet ring, computer hard disc, cell phone vibrator etc..This kind of permanent magnet of loudspeaker is to use the power on coil to move in magnetic field Principle carry out sounding.Permanent magnet on loudspeaker is then the magnetic field that electric current the is produced phase therewith using when electric current changes in coil Effect so that coil and magnet relative position change, drives the cone on loudspeaker that vibration occurs, promotes air and propagate this Individual vibration, human ear is so as to hearing sound.In a word, permanent magnet is omnipresent in people's life, and it facilitates our production life It is living.
Permanent magnet can be classified as follows:By material point, the first big class is:Alloy permanent-magnet material, including rare earth permanent magnet Material (neodymium iron boron Nd2Fe14B), SmCo (SmCo), aluminium nickel cobalt (AlNiCo);Second big class is:Ferrite permanent-magnet materials (Ferrite)。
It is divided into by production technology difference:Ferrite sintered body, bonded ferrite, injecting ferrite, these three technological basis magnetic Brilliant orientation is different side's property and the anisotropy magnet such as to be respectively divided into again.These are exactly main permanent-magnet material on the market, are also had Because production technology is former or cost reason, it is impossible to widespread adoption and eliminate, such as Cu-Ni-Fe (cupro-nickel iron), Fe-Co-Mo (iron cobalts Molybdenum), Fe-Co-V (iron cobalt vanadium), MnBi (manganese bismuth).
Permanent magnet is needed through sufficiently mixing as the magnetic of raw material in its process, then row sizing, can be obtained The magnet of stable performance is obtained, the mixing tank of existing mixing device is " V " type, although which has the sides such as be well mixed, buildup is few The advantage in face, but certainly, its Mechanical Builds can certainly cause the energy utilization efficiency of equipment low, special to equipment It is that fulcrum portion working impact is big, this undoubtedly proposes very high requirement to the structure of equipment.
The content of the invention
For solving the above problems, mixing tank disclosed by the invention, by arranging the mixing tank of specific stirring angle, makes batch mixing Bucket inner surface into specific angle, is coordinated using rotary centrifugal force and gravity and realizes rolling of the material in bucket with pivot center Agitation, so as to realize the high-efficiency stirring of material, and reduces the requirement to product structure, while can reduce stirring energy consumption, Improve capacity usage ratio.
Mixing tank disclosed by the invention, including main body and the paddle being arranged in main body inner wall, main body includes profile Staving for cylindricality and the cone at staving two ends is arranged on,
Inner wall of barrel is smooth straight, and the axis of the cylindricality formed outside the inwall and staving is at an angle (formed Flowing of the powder in mixing tank when inclination angle can promote to stir, the autonomous mobility of powder when increasing stirring).In this programme, During barrel body rotation, powder is rolled in rotation direction and incline direction in rotation process, so as to increase stirring efficiency. And after stirring to a certain extent, the major part in powder is gathered compared with downside and has influence on stirring efficiency, can now be passed through Using including vibrations or stir the means such as staving so that powder redistribution open so as to lift again stirring efficiency.
A kind of improvement of mixing tank disclosed by the invention, α angles are 0 ° of < α≤5 °.The inclination angle of this programme by setting, can By the rotation of certain hour, to promote powder to roll in staving, so as to promote stirring, mixing efficiency is lifted;Avoid simultaneously Angle is excessive, and the sliding effect of powder is more than rolling effect during staving rotation, so as to greatly reduce mixing efficiency, this programme Enforcement, can effectively lift mixing efficiency up to more than 30%, substantially reduce incorporation time.
A kind of improvement of mixing tank disclosed by the invention, α angles are 1 °≤α≤1.5 °.Adopt in this programme and further limit Inclination angle scheme, on the one hand avoid because of angle too small, in staving rotation process, powder incline direction hybrid power not Foot, so as to the mixing in incline direction effectively can not occur, on the other hand avoids angle excessive and makes material in rotation direction again Not enough with the tumble mixed of incline direction and gather side too quickly, and affect stirring efficiency, the enforcement of this programme can be with Mixing efficiency is effectively lifted up to more than 80%, incorporation time is substantially reduced.
A kind of improvement of mixing tank disclosed by the invention, paddle be it is elongated, its perpendicular to staving outside formed The section of axis of cylindricality be triangle or nearly triangle.This programme is by the inclination angle using elongated paddle and staving Structure is engaged, and while staving is rotated, powder is mixed as the bucket wall for rotating carries out rolling in rotation direction and incline direction Close, now paddle is just served forward (when the setting direction of paddle and the flow direction of powder, in inclination in the same direction, (this restriction is simultaneously The non-considered critical to angle of inclination, and only refer to the general introduction description of incline direction) when) or it is reverse (when the setting of paddle The flow direction of direction and powder is in reversed dip (this restriction considered critical not to angle of inclination, and only refer to the general of incline direction The property stated is described) when) or vertical (axis of the cylindricality formed outside the center line of the elongated paddle and staving is same The axis of the cylindricality formed outside staving by extended line planar intersects in plane or both) stir the effect of elevator Mixed again, so as to play further raising purpose of the mixing tank to powder mixing efficiency, compared with prior art, we The enforcement of case, can effectively lift mixing efficiency up to more than 100%, greatly promote mixing efficiency and reduce incorporation time.
A kind of improvement of mixing tank disclosed by the invention, the radial section of the cylindricality formed outside staving by paddle (i.e. perpendicular to staving outside the section of the axis of cylindricality that formed) for triangle, and in a face of paddle and staving Wall fits.
A kind of improvement of mixing tank disclosed by the invention, two other outer surface of at least part of paddle is respectively at which The inwall at place is at an angle β and γ angles, wherein 180 ° > β+γ, and arbitrary for obtuse angle in β angles or γ angles.It is particularly limited in this programme Arbitrary for obtuse angle in β angles or γ angles, in powder flow process, the powder of rolling is running into paddle and surface thereof and inwall Angle when being obtuse angle, when in bucket, powder carries out the rolling of certain orientation in the presence of rotation and inclination angle and migrates, by Displacement migration when moving on paddle (paddle has certain height that raises up, so powder can be shortened in inclination direction Displacement) slow down under effect powder inclination direction translational speed, and by the effect of raising up, powder is fully mixed Close, so as to improve mixed effect, reduce mixing time-consuming.
A kind of improvement of mixing tank disclosed by the invention, same type (originally go out same type refer to it is similar with identical child Planform) paddle part continuously arrange at least one region on staving.In this programme by be arranged on to Continuous same type of paddle in a few region, during circulating in powder, by continuously or discontinuously Kick up break-in and reach powder being sufficiently mixed between rotation direction and the different fluidized beds of inclination direction, so as to further Ground mixed effect.
A kind of improvement of mixing tank disclosed by the invention, paddle outer surface and/or main body inner wall are additionally provided with quartz layer. This programme can provide certain to device by the quartz layer (body thickness of the thin sheet/layer is 0.01-0.05mm) for arranging Physical protection.
A kind of improvement of mixing tank disclosed by the invention, quartz layer outer layer are provided with compact arranged hard thin layer.We The hard thin layer arranged in case, there is provided while protection so as to be difficult to be destroyed in use, while and can improve wear-resisting Property, prevent abrasion.Hard thin layer can be thin layers of ceramic, and which can be silicon nitride ceramics thin slice.Silicon nitride ceramics sheet type Hard cap, using silicon nitride ceramics high strength and high hardness characteristic and with reference to its relatively thin thickness, abrasion-resistive hard can be played The effect of overcoat, so as to reduce abrasion of the mixing tank in Long-Time Service, and increases the service life.
Mixing tank disclosed by the invention, with good whipping performance, by arranging the mixing tank of specific stirring angle, makes Mixing tank inner surface into specific angle, is coordinated using rotary centrifugal force and gravity and realizes material in bucket with pivot center Rolling agitation, it is possible to coordinate the effect of kicking up of specific stirring impeller structure, so as to realize the high-efficiency stirring of material.
Description of the drawings
The appearance assumption diagram of Fig. 1, a kind of embodiment of mixing tank disclosed by the invention;
Fig. 2, mixing tank A-A disclosed by the invention to bucket in a kind of embodiment structural representation;
Fig. 3, mixing tank A-A disclosed by the invention to bucket in another embodiment partial structural diagram.
Reference numerals list:1st, staving;2nd, 21, paddle.
Specific embodiment
With reference to the accompanying drawings and detailed description, further elucidate the present invention, it should be understood that following specific embodiments are only For illustrating the present invention rather than limiting the scope of the present invention.It should be noted that word " front " used in describing below, " afterwards ", "left", "right", "up" and "down" refer to the direction in accompanying drawing, and word " interior " and " outward " refer respectively to direction or remote From the direction of particular elements geometric center.
Embodiment 1
In the present embodiment, as shown in figure 1, mixing tank includes main body and the paddle being arranged in main body inner wall, main body Including profile is for the staving 1 of cylindricality and is arranged on the cone at staving two ends, inner wall of barrel be it is smooth straight, and the inwall with The axis (i.e. the axis is at an angle with inwall) at an angle of the cylindricality formed outside staving.
Embodiment 2
In the present embodiment, as shown in Fig. 2 mixing tank includes main body and the paddle 2 being arranged in main body inner wall, main body Including profile is for the staving 1 of cylindricality and is arranged on the cone at staving two ends, inner wall of barrel be it is smooth straight, and the inwall with The axis of the cylindricality formed outside staving size at an angle be 5 ° (size at α angles can also for 0.01 °, 0.02 °, 0.03 °, 0.04°、0.05°、0.06°、0.07°、0.08°、0.09°、0.1°、0.2°、0.3°、0.4°、0.5°、0.6°、0.7°、0.8°、 0.9°、1°、1.1°、1.2°、1.3°、1.4°、1.5°、1.6°、1.7°、1.8°、1.9°、2°、2.1°、2.2°、2.3°、2.4°、 2.5°、2.6°、2.7°、2.8°、2.9°、3°、3.1°、3.2°、3.3°、3.4°、3.5°、3.6°、3.7°、3.8°、3.9°、4°、 Other in the range of 4.1 °, 4.2 °, 4.3 °, 4.4 °, 4.5 °, 4.6 °, 4.7 °, 4.8 °, 4.9 °, 5 ° and 0 ° < α≤5 ° are any Value).
With technical scheme arbitrary in the present embodiment technical scheme, common magnetic is used in mixed way, with existing V Type, barrel-shaped and other commercially available mixers compare, and mixing efficiency improves at least 80%, and energy-conservation more reaches more than 50%, Incorporation time and mixing energy consumption significantly improve.
Distinguish with above-described embodiment, paddle be it is elongated, its perpendicular to staving outside the cylindricality that formed The section of axis be triangle (section can also be nearly triangle, such as at least one angle of the triangle be circular arc or At least partially camber line or wave or jaggies on flat shape etc. or at least one side etc.).
Distinguish with above-described embodiment, the setting of paddle can be following arbitrary:The setting direction of paddle and powder The flow direction of material is being inclined in the same direction;The setting direction of paddle is with the flow direction of powder in reversed dip;The center line and bucket of paddle The axle of the axis of the cylindricality formed by external body in the same plane or both the cylindricality formed outside staving by extended line Line planar intersects.
Distinguish with above-described embodiment, the radial section of cylindricality that paddle is formed outside staving (i.e. perpendicular to With the section of the axis of the cylindricality formed outside staving) it is triangle, and a face of paddle fitted with inner wall of barrel.
Distinguish with above-described embodiment, as shown in figure 3, two other outer surface of at least part of paddle 21 is distinguished The inwall that is located in which is at an angle β and γ angles, wherein 180 ° > β+γ, and γ angles are obtuse angle.Can also be blunt for β angles in this programme Angle, here the size selection at β angles and γ angles need regarding the actual stirring of product and determine.
Distinguish with above-described embodiment, as shown in Fig. 2 same type of paddle 2 is continuously arranged in staving 1.Also Can be, as shown in figure 3, (can also be two or more) of the same type of paddle 21 on staving 1 Continuously arrange in region, and other regions can continuously arrange and discontinuously can also arrange.
Distinguish with above-described embodiment, paddle outer surface is additionally provided with quartz layer;Can also also set for main body inner wall It is equipped with quartz layer.Can also be that paddle outer surface and main body inner wall are also provided with quartz layer.
Distinguish with above-described embodiment, the thickness of quartz layer be 0.01mm (thickness of quartz layer can also for 0.02mm, Other any values in the range of 0.03mm, 0.04mm, 0.05mm and 0.01-0.05mm).
Distinguish with above-described embodiment, quartz layer outer layer is provided with compact arranged hard thin layer.The hard thin layer is also Can arrange for adult fish squamous, with improve wearability, and reduce operating noise to a certain extent, so as to lift production safety Property.This programme can not only be substantially improved wearability when hard thin layer is arranged with fish scale-shaped arrangement, lift service life More than 80%, while 10 decibels or so of batch mixing noise can also be reduced.
Include, without being limited in the embodiment above,, compared with commercially available mixer, through test, mixing efficiency is improved for which At least 80%, and energy-conservation more reaches more than 50%, and can be obviously improved by further improvement.
This place embodiment is in place of the claimed non-limit of technical scope midrange and in embodiment technology The new technical scheme formed to the equal replacement of single or multiple technical characteristics in scheme, equally all in application claims In the range of protection;Simultaneously the present invention program it is all enumerate or unrequited embodiment in, in the same embodiment each Parameter is merely representative of an example (i.e. a kind of feasible scheme) of its technical scheme, and does not exist between parameters strict Cooperation and qualified relation, wherein each parameter mutually can be replaced when stating without prejudice to axiom and the present invention and asking, special declaration Except.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned technological means, also includes Constituted technical scheme is combined by above technical characteristic.The above is the specific embodiment of the present invention, should be referred to Go out, for those skilled in the art, under the premise without departing from the principles of the invention, can also make some Improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.

Claims (9)

1. a kind of mixing tank, including main body and the paddle being arranged in main body inner wall, the main body includes that profile is cylindricality Staving and be arranged on the cone at staving two ends, it is characterised in that
The inner wall of barrel is smooth straight, and the axis of the cylindricality formed outside the inwall and staving is at an angle.
2. mixing tank according to claim 1, it is characterised in that the α angles are 0 ° of < α≤5 °.
3. mixing tank according to claim 2, it is characterised in that the α angles are 1 °≤α≤1.5 °.
4. mixing tank according to claim 1, it is characterised in that the paddle be it is elongated, its perpendicular to staving The section of the axis of the cylindricality formed by outside is triangle or nearly triangle.
5. mixing tank according to claim 4, it is characterised in that the cylindricality formed outside staving by the paddle Radial section is triangle, and a face of paddle is fitted with inner wall of barrel.
6. mixing tank according to claim 5, it is characterised in that two other appearance of at least part of paddle Face respectively at inwall which is located is at an angle β and γ angles, wherein 180 ° > β+γ, and arbitrary for obtuse angle in β angles or γ angles.
7. mixing tank according to claim 6, it is characterised in that the same type of paddle part is on staving Continuously arrange at least one region.
8. according to the arbitrary described mixing tank of claim 1-7, it is characterised in that in the paddle outer surface and/or main body Wall is additionally provided with quartz layer.
9. mixing tank according to claim 8, it is characterised in that the quartz layer outer layer is provided with compact arranged hard Thin slice.
CN201610913965.9A 2016-10-20 2016-10-20 A kind of mixing tank Active CN106512825B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109833808A (en) * 2017-11-29 2019-06-04 北京仁创科技集团有限公司 A kind of method and agitating device preparing water-permeable brick tertiary colour silica sand
CN111744419A (en) * 2020-07-09 2020-10-09 湖州南浔兴云建材有限公司 Novel building material production is with broken stirring all-in-one

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2250188Y (en) * 1996-05-22 1997-03-26 冶金工业部北京冶金设备研究院 Granulated fertilizer mixing machine
CN203043907U (en) * 2012-12-11 2013-07-10 河南省宛西制药股份有限公司 Drum-type automatic mixer
CN105642973A (en) * 2014-11-15 2016-06-08 江苏万金工具有限公司 Novel high-performance antiskid telescopic-handle drill

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2250188Y (en) * 1996-05-22 1997-03-26 冶金工业部北京冶金设备研究院 Granulated fertilizer mixing machine
CN203043907U (en) * 2012-12-11 2013-07-10 河南省宛西制药股份有限公司 Drum-type automatic mixer
CN105642973A (en) * 2014-11-15 2016-06-08 江苏万金工具有限公司 Novel high-performance antiskid telescopic-handle drill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109833808A (en) * 2017-11-29 2019-06-04 北京仁创科技集团有限公司 A kind of method and agitating device preparing water-permeable brick tertiary colour silica sand
CN111744419A (en) * 2020-07-09 2020-10-09 湖州南浔兴云建材有限公司 Novel building material production is with broken stirring all-in-one

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