CN106494848B - Cigarette Sorting System order board automatic recycling device - Google Patents
Cigarette Sorting System order board automatic recycling device Download PDFInfo
- Publication number
- CN106494848B CN106494848B CN201611012524.8A CN201611012524A CN106494848B CN 106494848 B CN106494848 B CN 106494848B CN 201611012524 A CN201611012524 A CN 201611012524A CN 106494848 B CN106494848 B CN 106494848B
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- China
- Prior art keywords
- order board
- sorting system
- manipulator
- automatic recycling
- recycling device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention relates to tobacco flow technical fields, disclose Cigarette Sorting System order board automatic recycling device, Cigarette Sorting System order board automatic recycling device, including separator, suction means, collection device and control system;Separator includes the climbing mechanism being located above belt conveyor, and the temporary storage mechanism being connected with climbing mechanism top;Suction means includes straight line mould group, and the manipulator being located in straight line mould group, and the manipulator can slide in straight line mould group, can reach the top of temporary storage mechanism and collection device;Control system includes the photoelectric sensor B for incuding order board, further includes the power device B for drawing order board for driving manipulator, passes through PLC connection therebetween.Compared with the prior art, the beneficial effects of the invention are as follows:The management system for embodying hommization, meets system requirements, and unified automatic management improves logistics sorting dispatching efficiency and service quality, reduces logistics operation cost, enhance the timeliness and science of sorting system.
Description
Technical field
The present invention relates to tobacco flow technical fields, and in particular, to a kind of order applied in Cigarette Sorting System
Board automatic recycling device.
Background technique
With the continuous development and progress of Electronics Engineering, the synergy that lowers consumption is asked as what enterprise increasingly paid attention to
Topic.The key of consumption reduction synergy is how in reasonable cost control, mitigates manual labor or saves manpower, it is raw to improve enterprise
Produce benefit.This just needs to develop programs from actual demand and practical standpoint using the design method of science.
Currently, the semi-automatic Cigarette Sorting System in tobacco flow center is using the automatic pack mode of manual sorting-, it is adjacent
Client, which places an order, to be isolated by order board, and this partition method is known as order board and cuts family.It is artificial point that order board, which cuts family,
The important link picked just will appear dispatching order contents and the inconsistent situation of customer order content if cutting family inaccuracy, this
Kind situation will lead to production link and dispense the disorder of link.In existing sorting work, order board is with cigarette defeated
It is moved in line sending, after leaving sorting area, order board just needs to separate with cigarette;Cigarette continues transported to next link, orders
Single board after being collected into certain amount, then is returned in sorting personnel's hand, is recycled by artificially collecting.When order board is collected
It needs a staff to be fixed on cigarette and separates place with order board, thus waste a labour, and manual operation is deposited
In uncertainty, lead to work mistake.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of Cigarette Sorting System order board automatic recycling devices.
The device can recycle automatically the order board in Cigarette Sorting System, and substitution is artificial and realizes automatic management.
In order to realize above-mentioned technical effect, the technical scheme adopted by the invention is that:Cigarette Sorting System order board is automatic
Recyclable device, including separator, suction means, collection device and control system;
The separator includes climbing mechanism being located at two sides above belt conveyor, being obliquely installed, and with climb
The connected temporary storage mechanism in slope mechanism top;
The suction means includes straight line mould group, and the manipulator being located in straight line mould group, the manipulator can be in straight lines
It is slided in mould group, the top of temporary storage mechanism and the top of collection device can be reached;
The control system include set on a robotic arm, photoelectric sensor B for incuding order board, further include being used for
Driving manipulator draws the power device B of order board, and the photoelectric sensor B and power device B are connect with PLC respectively.
Preferably, the climbing mechanism is the strip-type conveyer of drive, inclined direction and belt conveying
The direction of advance of machine is identical.
Preferably, the temporary storage mechanism includes horizontally disposed supporting plate and the carrying roller for being located at supporting plate two sides.
Further, the control system further includes being located at photoelectric sensing on temporary storage mechanism, for incuding order board
Device A further includes the power device A for driving carrying roller rotation, and the photoelectric sensors A and power device A are connect with PLC respectively.
Preferably, the manipulator includes the cylinder assembly being vertically arranged and set on the pneumatic of cylinder assembly lower end
Sucker.
Further, the power device B includes that the air pump A, the air pump A of cylinder assembly lifting is driven to pass through air pressure valve
A is connect with cylinder assembly, and the air pressure valve A is connect with PLC.
Further, the power device B includes that Pneumatic suction cup is driven to draw and unclamp the air pump B of order board, the gas
Pump B is connect by air pressure valve B with Pneumatic suction cup, and the air pressure valve B is connect with PLC.
Further, the manipulator is equipped with the whirler for order board to be become to vertical state from horizontality
Structure, the rotating mechanism are connected with PLC.
Preferably, the lower section of the collection device, which is equipped with, can park formula universal wheel, and side is equipped with handrail.
Preferably, the collection device is equipped with locating and detecting device and flow monitoring device.
Compared with the prior art, the beneficial effects of the invention are as follows:
1, applicability:The objective reality demand for adapting to tobacco flow industry, meets development long-term in tobacco flow industry
It needs.
2, safety:Each process procedure of guarantee sorting system order board automatic recycling device and entire sorting system,
Operation and system operation are highly safe.
3, accuracy:Guarantee that sorting system order board automatic recycling device takes board 100% accurate, is that client is highly responsible.
4, advanced:Type selecting domestic and international advanced electromechanical accessory, automatically controlled original part, electronic original part, sorting system is same at home
There is top standard in industry, meet the growth requirement of coming 10 years.
5, economy:Operation cost is effectively reduced, working efficiency is improved, construction investment economical rationality is similar in the whole nation
Tobacco flow Center Inter management cost is the same as relatively low.
6, humanized:Simplify manual operation movement, reduces manually, substituted with automation.
7, reliability:Guarantee that overall operation is safe and reliable, unimpeded, it is smooth, stable with sorting system cooperation operation.
The impetus of Methods of Lean Logistics Management, process optimization and technological transformation are realized, sorting efficiency is improved, rationally subtracts
Personnel are sorted less.The management system for embodying hommization, meets system requirements, and unified automatic management improves logistics sorting dispatching
Efficiency and service quality reduce logistics operation cost, enhance the timeliness and science of sorting system.Build up rationally distributed, warp
It helps practical, management science, quick and precisely, unified sorting cigarette system.The program is fully met in tobacco flow by probation
The order board for sorting link in the heart takes board function automatically, meets the actual demand at tobacco flow center.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is side view of the invention;
Fig. 3 is front view of the invention;
Fig. 4 is work flow diagram of the invention;
Mark corresponding component names as follows in attached drawing:1 is separator, and 11 be climbing mechanism, and 12 be temporary storage machine
Structure, 121 be supporting plate, and 122 be carrying roller;2 be suction means, and 21 be straight line mould group, and 22 be manipulator, and 221 be air cylinder group
Part, 222 be Pneumatic suction cup, and 223 be rotating mechanism;3 be collection device;31 be universal wheel, and 32 be handrail.
In order to more clearly indicate mechanical structure of the invention, 1,2 and 3 in figure in control system is not shown.
Specific embodiment
The present invention is further described in detail combined with specific embodiments below, following text is intended to indicate that this hair
Protection scope that is bright, being not intended to limit the present invention.
As shown in Figure 1,2 and 3, the present invention can be implemented as follows, and Cigarette Sorting System order board recycles dress automatically
It sets, including four separator 1, suction means 2, collection device 3 and control system parts.Specifically, the separator 1 is used
Order board is separated with cigarette, including climbing mechanism 11 being located at two sides above belt conveyor, being obliquely installed, and with climb
The connected temporary storage mechanism 12 in 11 top of slope mechanism.Order board after the suction means 2 is used to separate draws transfer, including straight
Line mould group 21, and the manipulator 22 being located in straight line mould group 21.The manipulator 22 can slide in straight line mould group 21, can arrive
Up to the top of temporary storage mechanism 12 and the top of collection device 3.The collection device 3 is used to collect the order board of recycling.The control
System processed carries out automation control to whole device, including being located at photoelectric sensing on manipulator 22, for incuding order board
Device B further includes power device B, the photoelectric sensor B and power device B points that order board is drawn for driving manipulator 22
It is not connect with PLC.Described photoelectric sensor B, PLC and power device B are sequentially connected, when photoelectric sensor B senses order board
When, PLC is sent a signal to, PLC retransmits instruction control power device B, and driving manipulator 22 works.
The climbing mechanism 11 of the separator 1 is strip-type conveyer, the advance of inclined direction and belt conveyor
Direction is identical.The width of order board is equal to the width of climbing mechanism 11, it is enable to separate when by climbing mechanism 11 with cigarette,
And 11 drive of climbing mechanism, it rises order board automatically and is separated with cigarette, order board back skating is avoided to influence production.And cigarette
Width be less than the width of climbing mechanism 11, cigarette then continues to be fed forward with belt conveyor, completes order board and rolls up
The movement of cigarette separation.The temporary storage mechanism 12 of the separator 1 is including horizontally disposed supporting plate 121 and is located at 121 two sides of supporting plate
Carrying roller 122, order board can smoothly slide to temporary storage mechanism 12.It is temporary that temporary storage mechanism 12 of the invention is equipped with 10 order boards
Position.
The straight line mould group 21 of the suction means 2 is fixed the top for being erected at belt conveyor, the machinery of suction means 2
Hand 22 includes the cylinder assembly 221 being vertically arranged and the Pneumatic suction cup 222 set on 221 lower end of cylinder assembly, and manipulator 22 can edge
The horizontal sliding of straight line mould group 21, and the surface of above-mentioned temporary storage mechanism 12 can be reached, so that manipulator 22 can draw order
Board.
The collection device 3 is located at the lower section of above-mentioned straight line mould group 21 so that manipulator 22 can unload place an order board to receive
On acquisition means 3, the order board sequence placed is not random.When 3 full load of collection device, is replaced in order to facilitate staff and collect dress
3 are set, formula universal wheel 31 can be parked by being also equipped in its bottom, and side is equipped with handrail 32.The present invention at least needs two collection devices
3, to guarantee the alternating continuity of work.Collection device 3 uses detection and localization, puts fixed bit and postpones storage order board;It receives
Flow monitoring device is installed, when 3 storage space of collection device is stored to 90%, monitoring device starts to alarm, operator on acquisition means 3
After hearing alarm, the collection device 3 for filling order board is pushed, and places empty collection device 3.
The control system further includes being located at photoelectric sensors A on temporary storage mechanism 12, for incuding order board, is also wrapped
The power device A that driving carrying roller 122 rotates is included, the photoelectric sensors A and power device A are connect with PLC respectively.Specifically,
In the middle position of temporary storage mechanism 12, i.e. order board is booked at 5 positions and is provided with photoelectric sensors A, for incuding order
Whether the quantity of board reaches 5, and when quantity reaches 5, photoelectric sensors A sends a signal to PLC;PLC retransmits instruction and arrives
The power device A, the power device A being connected with carrying roller 122 are motor, and motor pushes forward 5 order board continuation.
The control system further includes being located at photoelectric sensor B on manipulator 22, for incuding order board, further includes
The power device B of order board is drawn for driving manipulator 22, the photoelectric sensor B is connect with power device B by PLC.
Specifically, the initial position of manipulator 22 is the surface of temporary storage mechanism 12, and the lower section of manipulator 22 is located at Pneumatic suction cup 222
Equipped with photoelectric sensor B, when the photoelectric sensor B at Pneumatic suction cup 222 senses order board, photoelectric sensor B sends letter
Number give PLC.
The power device B includes that the air pump A, the air pump A for driving cylinder assembly 221 to go up and down pass through air pressure valve A and gas
Cylinder component 221 connects, and the air pressure valve A is connect with PLC.Specifically, PLC sends instructions to air pressure valve A, passes through control pressure
The flow of valve A controls the lifting of cylinder assembly 221.
The power device B includes driving Pneumatic suction cup 222 to draw and unclamping the air pump B of order board, and the air pump B passes through
Air pressure valve B is connect with Pneumatic suction cup 222, and the air pressure valve B is connect with PLC.Specifically, when manipulator 22 drops to pneumatic suction
When disk 222 reaches order board, PLC sends instructions to air pressure valve B, draws order board by the flow of control pressure valve B.When ordering
When single board has been drawn on Pneumatic suction cup 222, PLC sends instruction control pressure valve A, increase manipulator 22.PLC retransmits finger
It enables to straight line mould group 21, manipulator 22 is moved to the top of collection device 3 according to scheduled route and distance by straight line mould group 21.
The manipulator 22 is equipped with the rotating mechanism 223 for order board to be become to vertical state from horizontality, institute
Rotating mechanism 223 is stated to be connected with PLC.Specifically, PLC transmission instruction controls it and is rotated by 90 °, and becomes order board from horizontality
Vertical state.PLC sends instructions to air pressure valve B again at this time, and control Pneumatic suction cup 222 is put down on order board to collection device 3.
The above removal process for completing an order board, after completing a removal process, PLC sends instructions to straight line mould group 21,
Manipulator 22 is returned to initial position again by straight line mould group 21, while rotating mechanism 223 being turned round, and is prepared to enter into and is returned next time
Receipts process.
As shown in figure 4, the workflow of above-mentioned Cigarette Sorting System order board automatic recycling device, includes the following steps:
The first step, cigarette and order board are delivered at separator 1 by belt conveyor, and order board passes through drive
Climbing mechanism 11 rises automatically and separates with cigarette;
Second step, cigarette continuation are fed forward along belt conveyor, and order board is then slided to temporary storage mechanism 12;
Third step, when photoelectric sensor senses 5 order boards, PLC controls the motor being connected with carrying roller 122, motor
5 order board continuation are pushed into forward 22 lower section of manipulator;Photoelectric sensor B at Pneumatic suction cup 222 senses 5 orders
When board, manipulator 22 descends through Pneumatic suction cup 222 and draws order board;
4th step, manipulator 22 is whole to be slided along straight line mould group 21 to the top of collection device 3;
5th step, rotating mechanism 223 are rotated by 90 °, and order board is made to become vertical state from horizontality;
6th step, Pneumatic suction cup 22 unclamp order board, order board are deposited at collection device 3;
7th step, rotating mechanism 223 turn round;
8th step, manipulator 22 is whole to slide return initial position along straight line mould group 21;
9th step, manipulator 22 wait work order next time.
Performance indicator design of the invention:The speed of climbing mechanism 11:This partial velocity is adjustable, with belt conveyor
Speed matches;The time of order board is inhaled in the decline of Pneumatic suction cup 222:0.5 second;2 sliding speed of suction means:This part is adjustable
Section, 0.5 meter per second to 2 meter per seconds;Rotating mechanism 223 is rotated by 90 ° the time:0.5 second;Use environment temperature, humidity requirement:Subzero 5
Degree is to 30 degree;The requirement of power power supply:The single-phase 220V power supply of 1.5KW, 50HZ;The pressure requirements of gas source:10KG/M3。
The present invention carries out logic control to the movement of a whole set of control system using PLC, plays safeguard protection to whole device,
Mechanical interlocking, the functions such as instruction execution, performance are stablized.There are communication interfaces for control system, and open, standard data-interface can
Seamless interfacing is carried out with sorting system, is upgraded for follow up device spare.The present invention is separately positioned with sorting system, works independently,
It extends and safeguards convenient for system.
Claims (10)
1. Cigarette Sorting System order board automatic recycling device, it is characterised in that:Including separator (1), suction means (2),
Collection device (3) and control system;
The separator (1) includes climbing mechanism (11) being located at belt conveyor top two sides, being obliquely installed, Yi Jiyu
The connected temporary storage mechanism (12) in climbing mechanism (11) top;
The suction means (2) includes straight line mould group (21), and the manipulator (22) being located in straight line mould group (21), the machinery
Hand (22) can slide in straight line mould group (21), can reach the top of temporary storage mechanism (12) and the top of collection device (3);
The control system includes being located at photoelectric sensor B on manipulator (22), for incuding order board, further includes being used for
Driving manipulator (22) draws the power device B of order board, and the photoelectric sensor B and power device B are connect with PLC respectively.
2. Cigarette Sorting System order board automatic recycling device according to claim 1, it is characterised in that:The slope-climbing machine
Structure (11) is the strip-type conveyer of drive, and inclined direction is identical as the direction of advance of belt conveyor.
3. Cigarette Sorting System order board automatic recycling device according to claim 1, it is characterised in that:The temporary storage machine
Structure (12) includes horizontally disposed supporting plate (121) and the carrying roller (122) for being located at supporting plate (121) two sides.
4. Cigarette Sorting System order board automatic recycling device according to claim 3, it is characterised in that:The control system
System further includes being located at photoelectric sensors A on temporary storage mechanism (12), for incuding order board, further includes driving carrying roller (122)
The power device A of rotation, the photoelectric sensors A and power device A are connect with PLC respectively.
5. Cigarette Sorting System order board automatic recycling device according to claim 1, it is characterised in that:The manipulator
It (22) include the cylinder assembly (221) being vertically arranged and the Pneumatic suction cup (222) for being set to cylinder assembly (221) lower end.
6. Cigarette Sorting System order board automatic recycling device according to claim 5, it is characterised in that:The power dress
Air pump A, the air pump A that B includes driving cylinder assembly (221) lifting is set to connect by air pressure valve A with cylinder assembly (221),
And the air pressure valve A is connect with PLC.
7. Cigarette Sorting System order board automatic recycling device according to claim 5, it is characterised in that:The power dress
Setting B includes that the air pump B, the air pump B for driving Pneumatic suction cup (222) to draw and unclamp order board are inhaled by air pressure valve B and pneumatically
Disk (222) connection, and the air pressure valve B is connect with PLC.
8. Cigarette Sorting System order board automatic recycling device according to claim 5, it is characterised in that:The manipulator
(22) rotating mechanism (223) for order board to be become to vertical state from horizontality, the rotating mechanism (223) are equipped with
It is connect with PLC.
9. Cigarette Sorting System order board automatic recycling device according to claim 1, it is characterised in that:The collection dress
The lower section for setting (3), which is equipped with, can park formula universal wheel (31), and side is equipped with handrail (32).
10. Cigarette Sorting System order board automatic recycling device according to claim 1, it is characterised in that:The collection
Device (3) is equipped with locating and detecting device and flow monitoring device.
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CN201611012524.8A CN106494848B (en) | 2016-11-17 | 2016-11-17 | Cigarette Sorting System order board automatic recycling device |
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CN201611012524.8A CN106494848B (en) | 2016-11-17 | 2016-11-17 | Cigarette Sorting System order board automatic recycling device |
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CN106494848A CN106494848A (en) | 2017-03-15 |
CN106494848B true CN106494848B (en) | 2018-11-20 |
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Families Citing this family (4)
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CN107350173B (en) * | 2017-08-07 | 2023-03-24 | 华中农业大学 | Automatic Chinese chestnut sorting method |
CN111674905B (en) * | 2020-06-10 | 2021-04-09 | 四川省烟草公司阿坝州公司 | Automatic number plate recovery unit that surely registers one's residence of cigarette letter sorting line |
CN112591457A (en) * | 2020-11-11 | 2021-04-02 | 中山市拓电电子科技有限公司 | Tobacco leaf inner box lifting control method for detecting tobacco leaf quality |
CN114056841A (en) * | 2021-11-26 | 2022-02-18 | 贵州慧联科技有限公司 | Order card separating mechanism |
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EP0481386A1 (en) * | 1990-10-15 | 1992-04-22 | Fuji Photo Film Co., Ltd. | Sheet conveying/sorting system |
JPH11169799A (en) * | 1997-12-10 | 1999-06-29 | Kubota Corp | Automatic sorter of fruit and vegetables |
JP3575488B2 (en) * | 1991-11-12 | 2004-10-13 | 玉川マシナリー株式会社 | Alignment device for powder molded products |
CN2894869Y (en) * | 2006-04-07 | 2007-05-02 | 姜广峻 | Cargo automatic sorting device |
JP2008212876A (en) * | 2007-03-06 | 2008-09-18 | Yanmar Co Ltd | Vegetables sorting apparatus |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0481386A1 (en) * | 1990-10-15 | 1992-04-22 | Fuji Photo Film Co., Ltd. | Sheet conveying/sorting system |
JP3575488B2 (en) * | 1991-11-12 | 2004-10-13 | 玉川マシナリー株式会社 | Alignment device for powder molded products |
JPH11169799A (en) * | 1997-12-10 | 1999-06-29 | Kubota Corp | Automatic sorter of fruit and vegetables |
CN2894869Y (en) * | 2006-04-07 | 2007-05-02 | 姜广峻 | Cargo automatic sorting device |
JP2008212876A (en) * | 2007-03-06 | 2008-09-18 | Yanmar Co Ltd | Vegetables sorting apparatus |
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