CN106494813A - The packing method of component and device - Google Patents
The packing method of component and device Download PDFInfo
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- CN106494813A CN106494813A CN201610939108.6A CN201610939108A CN106494813A CN 106494813 A CN106494813 A CN 106494813A CN 201610939108 A CN201610939108 A CN 201610939108A CN 106494813 A CN106494813 A CN 106494813A
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- component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
Abstract
The present invention relates to a kind of packing method of component and device, methods described includes：The component numbers of securing component；Detection parameter of the IV testers to the component is extracted from IV testers according to the component numbers；Detection parameter according to the component numbers and the component judges whether the component meets default terms of packing；If so, then the pack is put in storage according to the packaging parameter of input.The present invention can effective lifting assembly packaging and storage efficiency.
Description
Technical field
The present invention relates to photovoltaic module detection automatic field, more particularly to a kind of packing method of component and device.
Background technology
With the widely used automation component testing equipment of photovoltaic module manufacturing industry streamline, in order to realize subassembly product
In time packaging and storage and level evaluation detection and review, to produce detection data real-time Precise collection statistical demand increasingly
Height, and the supporting MES system of production line often cannot be followed up use of reaching the standard grade in time at the operation initial stage, the usual initial stage is using artificial system
Meter form carrys out each item data of simple process component production packaging.
The operating type for generally adopting before MES system puts into commencement of commercial operation at present for：
1st, component detection data are derived from IV testing equipments；
2nd. quality department needs to aggregate multiple stage machine data with unified form；3. packaging area operator
Member's scanning records each component bar code in electrical form, passes to quality department through manual sorting into after each support data；4. quality
Department compares the component parameter included in each table and carries out checking inspection and judgement；5. the packaged data that puts in order is copied to mark
Head mould plate, manual printing shipping mark；6. manual sorting counts the various forms such as packaged data form and qualitative data；
The operating type cannot meet data acquisition and package handling to stability, safety, promptness, accuracy, chase after
The demand of the aspects such as tracing back property.
Content of the invention
It is based on this, it is necessary to provide a kind of packing method of component and device, lifts the packaging efficiency of photovoltaic module.
A kind of packing method of component, methods described include：
The component numbers of securing component；
Detection parameter of the IV testers to the component is extracted from IV testers according to the component numbers；
Detection parameter according to the component numbers and the component judges whether the component meets default packaging bar
Part；
If so, then the pack is put in storage according to the packaging parameter of input.
Wherein in one embodiment, methods described also includes：
Detect whether the component numbers are effective component numbers.
Wherein in one embodiment, described the IV testers pair are extracted from IV testers according to the component numbers
The detection parameter of the component includes：
According to the wire size that the component numbers recognize the affiliated streamline of the component；
Extract detection parameter of the IV testers corresponding with the wire size to the component；
The IV tester wire size outside detection parameter to the component is extracted successively.
Wherein in one embodiment, the IV testers of the extraction are the IV to the detection parameter of the component
Last time supplemental characteristic of the tester to the component detection.
Wherein in one embodiment, the detection parameter according to the component numbers and the component judges described group
Whether part meets default terms of packing includes：
Detect whether the corresponding component of the component numbers is undesired component；
Whether the detection parameter for detecting the component is bad parameter.
Wherein in one embodiment, whether the corresponding component of the detection component numbers is that undesired component includes：
Whether detection matches corresponding component flame from defective products data base according to the component numbers；
If it is not, then judging the corresponding component of the component numbers for normal component.
Wherein in one embodiment, whether the detection parameter for detecting the component is that bad parameter includes：
Whether the detection detection parameter is in default parameter area；
If so, then judge the detection parameter of the component for normal parameter.
Wherein in one embodiment, pack warehouse-in is included by the packaging parameter according to input：
The packaging parameter of receives input, the packaging parameter include support number and cabinet number；
Whether the detection support number and cabinet number are effective；
If so, then the pack is put in storage according to the support number and cabinet number.
The packing method of the above component extracts IV when packing to component by the component numbers of securing component
Detection parameter of the tester to the component, and whether the component meets terms of packing with detection parameter by component numbers, if meeting,
Then the pack is put in storage according to the packaging parameter of input；Thus, whole packaging process can be with the detection of automatic data collection component
Parameter simultaneously judges whether the component can put in storage, effectively improves the efficiency of pack warehouse-in.
A kind of packing device of component, described device include：
Acquisition module, for the component numbers of securing component；
Extraction module, for extracting the IV testers to the component according to the component numbers from IV testers
Detection parameter；
For the detection parameter according to the component numbers and the component, judge module, judges whether the component meets
Default terms of packing；
Input module, for when the judge module judges that the component meets default terms of packing, then according to defeated
The pack is put in storage by the packaging parameter for entering.
Wherein in one embodiment, described device also includes：
Detection module, for detecting whether the component numbers are effective component numbers.
The packing device of the above component extracts IV when packing to component by the component numbers of securing component
Detection parameter of the tester to the component, and whether the component meets terms of packing with detection parameter by component numbers, if meeting,
Then the pack is put in storage according to the packaging parameter of input；Thus, whole packaging process can be with the detection of automatic data collection component
Parameter simultaneously judges whether the component can put in storage, effectively improves the efficiency of pack warehouse-in.
Description of the drawings
Fig. 1 is the schematic flow sheet of the packing method of the component of an embodiment；
Fig. 2 is the schematic flow sheet of the packing method of the component of another embodiment；
Fig. 3 is the structural representation of the packing device of the component of an embodiment；
Fig. 4 is the structural representation of the packing device of the component of another embodiment.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, and
It is not used in the restriction present invention.
Photovoltaic module can just be sent to user after being finished product by Workshop Production after needing packaging and storage.In packaging process
In, need to detect whether photovoltaic module meets the condition of packaging and storage, including all constituents in detection components parameter with
And the various parameters of component, such as various parameters such as electric current, voltage, resistance, power, conversion ratio.Only after warehouse-in condition is met
Component can packaging and storage, in packaging and storage, in addition it is also necessary to the support number and cabinet number during distribution warehouse-in, and control assembly entering
Quantity during storehouse etc..Conventional way is generally as described in the background art using artificial operation, it is impossible to meet data acquisition and bag
Demand of the industry to aspects such as stability, safety, promptness, accuracy, retrospectives is pretended, packaging efficiency is extremely inefficient.
For this purpose, as shown in figure 1, the packing method of the component of an embodiment includes step S120 to step S180.
Step S120, the component numbers of securing component.
Wherein, photovoltaic module is made from multiple components, and each part is respectively provided with corresponding performance parameter, performance parameter
Typically can provide when manufacturer supplies, usual performance parameter includes current stability, voltage stability, resistance sizes and stablizes
The various performance parameters that property, temperature variation curve etc. are matched with corresponding component.These parts carry out group through workshop streamline
Dress up as photovoltaic module.There is on photovoltaic module component bar code, component bar code can be Quick Response Code etc., component bar code includes light
The related part composition of volt component and corresponding performance parameter, when prior, component bar code must include photovoltaic module itself
Performance parameter and the component numbers for distinguishing component, the performance parameter of component includes the output current of photovoltaic module, output
Voltage, output, photoelectric transformation efficiency and temperature related parametric etc..
Step S140, extracts detection parameter of the IV testers to component from IV testers according to component numbers.
IV testers are photovoltaic IV curve testers, are a kind of equipment of detection photovoltaic assembly property component parameter.Assembling
The streamline of production component can have multiple, be provided with IV testers on streamline, and IV testers can be to the group on streamline
Part detected, the various parameters of detection components, output current as described above, output voltage, output, opto-electronic conversion
Efficiency and temperature related parametric etc..It is appreciated that on photovoltaic module the photovoltaic module that component bar code includes inherent parameters
Simply theoretical value, its actual performance has to pass through detection just can be with packaging and storage.IV testers play this function.IV is tested
Instrument can be detected to the component sequentially passed through on streamline, it is appreciated that the speed of streamline and IV testers
Detection speed is necessarily mated, and prevents photovoltaic module missing inspection.The detection parameter of the component of IV testers detection can be stored
In the data base of IV testers.In streamline packaging process, IV surveys can be extracted from IV testers according to component numbers
Examination detection parameter of the instrument to the component.
Whether step S160, the detection parameter determination component according to component numbers and component meet default terms of packing.
In packaging and storage, need further to judge component numbers and detection parameter, only component numbers and inspection
When survey parameter meets default terms of packing, just pack can be put in storage.
Pack, if component meets default terms of packing, is put in storage by step S180 according to the packaging parameter of input.
If the condition for meeting warehouse-in by component numbers and detection parameter determination component, can control the movement of baling line,
Component is sent to packing shop carries out packaging and storage.If component does not meet the condition of warehouse-in, can control on baling line
Component is removed by mechanical arm, forbids that being involved in packing shop is packed.
The packing method of the above component extracts IV when packing to component by the component numbers of securing component
Detection parameter of the tester to the component, and whether the component meets terms of packing with detection parameter by component numbers, if meeting,
Then the pack is put in storage according to the packaging parameter of input；Thus, whole packaging process can be with the detection of automatic data collection component
Parameter simultaneously judges whether the component can put in storage, effectively improves the efficiency of pack warehouse-in.
As shown in Fig. 2 the packing method of the component of another embodiment also includes step S130.
Whether step S130, detection components number are effective component numbers.
For need packing component, got by its component bar code component component numbers when, if the component is
It is scanned packing, it will be apparent that the component can not be packed again, only when the component is New Parent, can enters down
The flow package of one step.Accordingly, it would be desirable to whether the component numbers of detection components are effective, if it is valid, the component is new group
Part, can carry out the flow package of next step.
Wherein, step S140 includes step S141 to step S143.
Step S141, according to the wire size of the affiliated streamline of component numbers recognizer component.
Not only only one, the streamline of assembling production component, may have multiple.Can be recognized by the component numbers of component
Which streamline over-assemble production the component is in.In the present embodiment, in assembling production component, each component institute of production
Comprising information can all be stored on information centre's server, due to each component only one of which component numbers, in the information
The wire size of the affiliated streamline of the component can be inquired on central server by component numbers.
Step S142, extracts detection parameter of the IV testers corresponding with wire size to component.
IV testers are provided with the streamline of assembling production component to detect the component of assembling production, wherein,
IV testers can be stored in the data base of IV testers to the detection parameter of component, and the data base of IV testers is
PostgreSQL data bases.Data in the data base of IV testers can be transferred to information centre's server and carry out concentration deposits
Storage.When detection parameter is extracted, detection parameter of the wire size identical IV tester to component, i.e. IV testers can be extracted first
With component on same streamline, prevent secondary or repeat to extract.
Step S143, extracts detection parameter of the IV testers to component outside wire size successively.
After IV testers corresponding with wire size have been extracted to the detection parameter of component, can successively according to the size of wire size
Detection parameter of the IV testers outside extraction wire size to component.
IV testers may be detected repeatedly, and last time detect the detection ginseng for obtaining when detecting to component
Number is the parameter of the final component for determining, therefore, in the present embodiment, by step S142 and the IV testers pair of step S143 extraction
The detection parameter of component is last time supplemental characteristic of the IV testers to component detection.
Wherein, whether step S160 meets default packaging bar according to the detection parameter determination component of component numbers and component
Part includes：
Whether the corresponding component of detection components number is undesired component；
Whether the detection parameter of detection components is bad parameter.
Whether can be undesired component first according to component numbers detection components, it is also possible to which the detection of detection components first is joined
Whether number is bad parameter.
When whether the corresponding component of detection components number is undesired component, can detect according to component numbers whether from bad
Corresponding component flame is matched in product data base, if it is not, the corresponding component of determination component number is normal group
Part.Wherein, for the component on streamline, when IV testers to the component detection and obtain detection parameter after, can be automatically right
The detection parameter that IV testers are obtained is analyzed, and judges whether the detection parameter of these components meets default parameter area,
To judge corresponding component whether as undesired component.If corresponding component be undesired component, can by the information of the component,
Such as component numbers etc. are uploaded in defective products data base.When being packed, can be according to the component numbers of component directly never
The flame of the component is searched whether in non-defective unit data base, if it is not, the component is normal component.
Wherein, when whether detection detection parameter is that bad parameter includes, the detection parameter of detection components is needed whether pre-
If parameter area in, if, judging detect parameter for normal parameter.For the detection parameter of component, such as output current,
Output voltage, output, photoelectric transformation efficiency and temperature related parametric etc., these parameters are respectively provided with certain scope, if
In default parameter area, then the component is normal component to each parameter in the detection parameter of component.
It is pointed out that whether being met according to the detection parameter determination component of component numbers and component by step S160 pre-
If terms of packing when, need simultaneously to meet two above condition, i.e., be normal group according to the corresponding component of component numbers detection
Part, and the detection parameter of the component for detecting is normal parameter.Now, ability determination component meets default terms of packing, just may be used
To enter the flow package of a step.
Wherein, pack warehouse-in is included step S181 to step S183 according to the packaging parameter of input by step S180.
Step S181, the packaging parameter of receives input, the packaging parameter include support number and cabinet number.
When packing to component, usually packed according to support number and cabinet number, accordingly, it would be desirable to input support number in advance
With cabinet number.Generally in packaging, a support packs 26 components, and a cabinet includes 10 supports.
Whether step S182, detection support number are effective with cabinet number.
For support number and the cabinet number of input, it is necessary to can not repeat, recycling support number and cabinet number is prevented, accordingly, it would be desirable to examine
Survey support number and whether cabinet number is effective.In packaging process, adopt used support number and cabinet number can be all stored in data base, can be with
Identical support number and cabinet number has been searched whether from data base, if do not repeat, then it represents that the support number of input and cabinet number have
Effect.
Pack effectively, is then put in storage by step S183, such as hypocarp number and cabinet number according to support number and cabinet number.
Typically in packaging, a support is constituted by 26 components, specific data can also arrange default value.Generally entering
During support, the quantity of the component that starts going to a nursery can be detected whether more than default value, if it is greater, then preventing corresponding component from starting going to a nursery.
The included relevant information of support can carry out printout as shipping mark data.Meanwhile, the data of whole support can be transferred into letter
Breath central server is reviewed so as to subsequent query.Enter cabinet by after forming 10 supports.
When user's subsequent components product is reviewed, cabinet number and support number can be inquired by work order code, further really
Supplemental characteristic of the streamline at fixed component place and correlation etc., so as to conveniently review.
As shown in figure 3, the packing device of the component of an embodiment includes acquisition module 120, extraction module 140, judges mould
Block 160 and input module 180.
Acquisition module 120 is used for the component numbers of securing component.
Wherein, photovoltaic module is made from multiple components, and each part is respectively provided with corresponding performance parameter, performance parameter
Typically can provide when manufacturer supplies, usual performance parameter includes current stability, voltage stability, resistance sizes and stablizes
The various performance parameters that property, temperature variation curve etc. are matched with corresponding component.These parts carry out group through workshop streamline
Dress up as photovoltaic module.There is on photovoltaic module component bar code, component bar code can be Quick Response Code etc., component bar code includes light
The related part composition of volt component and corresponding performance parameter, when prior, component bar code must include photovoltaic module itself
Performance parameter and the component numbers for distinguishing component, the performance parameter of component includes the output current of photovoltaic module, output
Voltage, output, photoelectric transformation efficiency and temperature related parametric etc..
Extraction module 140 is used for extracting detection parameter of the IV testers to component from IV testers according to component numbers.
The streamline of assembling production component can have multiple, be provided with IV testers on streamline, and IV testers can be right
Component on streamline detected, the various parameters of detection components, output current as described above, output voltage, output
Power, photoelectric transformation efficiency and temperature related parametric etc..It is appreciated that the photovoltaic that component bar code includes on photovoltaic module
The inherent parameters of component are theoretical value, and its actual performance has to pass through detection just can be with packaging and storage.IV testers are played
This function.IV testers can be detected to the component sequentially passed through on streamline, it is appreciated that the speed of streamline
Degree is necessarily mated with the detection speed of IV testers, prevents photovoltaic module missing inspection.The detection of the component of IV testers detection
Parameter can be stored in the data base of IV testers.In streamline packaging process, can be surveyed from IV according to component numbers
Detection parameter of the IV testers to the component is extracted in examination instrument.
Judge module 160 is used for whether meeting default terms of packing according to component numbers and detection parameter determination component.
In packaging and storage, need further to judge component numbers and detection parameter, only component numbers and inspection
When survey parameter meets default terms of packing, just pack can be put in storage.
Input module 180 is used for when judge module determination component meets default terms of packing, then according to the bag of input
Pack is put in storage by dress parameter.
If the condition for meeting warehouse-in by component numbers and detection parameter determination component, can control the movement of baling line,
Component is sent to packing shop carries out packaging and storage.If component does not meet the condition of warehouse-in, can control on baling line
Component is removed by mechanical arm, forbids that being involved in packing shop is packed.
The packing device of the above component extracts IV when packing to component by the component numbers of securing component
Detection parameter of the tester to the component, and whether the component meets terms of packing with detection parameter by component numbers, if meeting,
Then the pack is put in storage according to the packaging parameter of input；Thus, whole packaging process can be with the detection of automatic data collection component
Parameter simultaneously judges whether the component can put in storage, effectively improves the efficiency of pack warehouse-in.
As shown in figure 4, the packing device of the component of another embodiment also includes detection module 130.
Whether detection module 130 is effective component numbers for detection components number.
For need packing component, got by its component bar code component component numbers when, if the component is
It is scanned packing, it will be apparent that the component can not be packed again, only when the component is New Parent, can enters down
The flow package of one step.Accordingly, it would be desirable to whether the component numbers of detection components are effective, if it is valid, the component is new group
Part, can carry out the flow package of next step.
It is appreciated that realizing in the realization of the packing device of component described in the present embodiment and approach described above is right
Should, specifically, with reference to content described in above method.
Each technical characteristic of embodiment described above arbitrarily can be combined, for making description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more concrete and detailed, but simultaneously
Therefore can not be construed as limiting the scope of the patent.It should be pointed out that for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (10)
1. a kind of packing method of component, it is characterised in that methods described includes：
The component numbers of securing component；
Detection parameter of the IV testers to the component is extracted from IV testers according to the component numbers；
Detection parameter according to the component numbers and the component judges whether the component meets default terms of packing；
If so, then the pack is put in storage according to the packaging parameter of input.
2. method according to claim 1, it is characterised in that methods described also includes：
Detect whether the component numbers are effective component numbers.
3. method according to claim 1, it is characterised in that described extracted from IV testers according to the component numbers
The IV testers include to the detection parameter of the component：
According to the wire size that the component numbers recognize the affiliated streamline of the component；
Extract detection parameter of the IV testers corresponding with the wire size to the component；
The IV tester wire size outside detection parameter to the component is extracted successively.
4. method according to claim 3, it is characterised in that inspection of the IV testers of the extraction to the component
It is last time supplemental characteristic of the IV testers to the component detection to survey parameter.
5. method according to claim 1, it is characterised in that the detection according to the component numbers and the component
Parameter judges whether the component meets default terms of packing and include：
Detect whether the corresponding component of the component numbers is undesired component；
Whether the detection parameter for detecting the component is bad parameter.
6. method according to claim 5, it is characterised in that whether the corresponding component of the detection component numbers be
Undesired component includes：
Whether detection matches corresponding component flame from defective products data base according to the component numbers；
If it is not, then judging the corresponding component of the component numbers for normal component.
7. method according to claim 5, it is characterised in that whether the detection parameter of the detection component is bad
Parameter includes：
Detect the detection parameter of the component whether in default parameter area；
If so, then judge the detection parameter of the component for normal parameter.
8. method according to claim 1, it is characterised in that the packaging parameter according to input is by the pack
Warehouse-in includes：
The packaging parameter of receives input, the packaging parameter include support number and cabinet number；
Whether the detection support number and cabinet number are effective；
If so, then the pack is put in storage according to the support number and cabinet number.
9. a kind of packing device of component, it is characterised in that described device includes：
Acquisition module, for the component numbers of securing component；
Extraction module, for extracting detection of the IV testers to the component according to the component numbers from IV testers
Parameter；
For the detection parameter according to the component numbers and the component, judge module, judges whether the component meets default
Terms of packing；
Input module, for when the judge module judges that the component meets default terms of packing, then according to input
The pack is put in storage by packaging parameter.
10. device according to claim 9, it is characterised in that also include：
Detection module, for detecting whether the component numbers are effective component numbers.
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| CN201610939108.6A CN106494813A (en) | 2016-10-25 | 2016-10-25 | The packing method of component and device |
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| CN201610939108.6A CN106494813A (en) | 2016-10-25 | 2016-10-25 | The packing method of component and device |
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Application publication date: 20170315 |