CN106482363B - Self-adapting solar energy flat plate collector - Google Patents

Self-adapting solar energy flat plate collector Download PDF

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Publication number
CN106482363B
CN106482363B CN201510540980.9A CN201510540980A CN106482363B CN 106482363 B CN106482363 B CN 106482363B CN 201510540980 A CN201510540980 A CN 201510540980A CN 106482363 B CN106482363 B CN 106482363B
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China
Prior art keywords
collector
comb
pipe
self
solar energy
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Expired - Fee Related
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CN201510540980.9A
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Chinese (zh)
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CN106482363A (en
Inventor
叶远璋
李恒旺
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Guangdong Vanward New Electric Co Ltd
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Guangdong Vanward New Electric Co Ltd
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Priority to CN201510540980.9A priority Critical patent/CN106482363B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

A kind of self-adapting solar energy flat plate collector, including plate core, plate core is mainly formed by connecting by collector (1) and comb (2), collector (1) is fabricated from a flexible material, comb (2) is made of metal material, collector (1) extends collector and interrupts (11), and comb (2) injects collector sealing therewith of interrupting in (11) and is connected to collector (1) with merging.The flow passage structure of the non-heat absorptivity such as collector is manufactured due to application flexibility material, the swelling volume and tension when water freezes are accommodated using the good plasticity of flexible collector and elasticity, and it is automatic adapt to generated complex stress when the operating conditions such as rapid heat cycle, thus realize plate solar collector have freeze without splitting, the freeze proof and emergency capability of self active.

Description

Self-adapting solar energy flat plate collector
Technical field
The invention belongs to solar low-temperature heat utilization fields, and in particular to a kind of self-adapting solar energy flat plate collector.
Background technique
Freezing tolerance of the presently commercially available plate solar collector greatly most without self active, must before freezing in winter Must take in advance hot water recharge heat preservation, low level discharge water emptying or compressed air blow by force the methods of sky come it is passive antifreeze.And it influences The principal element of plate solar collector environmental suitability is its flow passage structure and composition material, at present plate solar thermal-arrest The runner of device is mainly 3 kinds of tubular structures: perpendicular grid-type (III font of likeness in form), horizontal grid-type (three fonts of likeness in form), snake type (likeness in form S word Type).First two runner form is the journeys such as typical multichannel parallel channel, is formed by copper collector and comb vertical welding, Mechanical structure is complicated, and technique soldering opening is more, and institute's consumption material is also more, causes its high production cost, difficulty big, is also difficult to adapt to The operating conditions such as rapid heat cycle, it is more difficult to adapt to extreme operating conditions and the climatic environments such as freeze proof icing.Snake type runner then belongs to a kind of single-pass Road, too long in flow bend is excessive, causes its running resistance larger, and system dynamic role is poor, it is difficult to the sun of reform of nature circulation The operation of energy balcony water heater system can not adapt to the climatic environments requirement such as freeze proof icing.In order to overcome these deficiencies, special to certainly Plate solar collector is adapted to be researched and developed.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of self-adapting solar energy flat plate collector, it can be fitted automatically Generated complex stress when answering the operating conditions such as rapid heat cycle, make it have jelly without splitting, the freeze proof and emergency capability of self active.
The technical solution used to solve the technical problems of the present invention is that: it includes frame and plate core, and plate core is mainly by collector It is formed by connecting with comb, collector is fabricated from a flexible material, and comb is made of metal material, and collector extends collector and interrupts, comb It injects collector and interrupts interior sealing therewith with merging and header in communication;The comb of same row is formed by two sections, two sections of combs by by Continue pipe concatenation connection in made of flexible material;The nozzle for continuing pipe upper and lower ends in described connect with comb respectively, in continuous pipe Be equipped with interlayer in tube wall, interlayer pass through in continue the pipeline of pipe and be connected to comb;The collector interrupt root outer surface be equipped with plus Strong circular cone.The flow passage structure that the non-heat absorptivity such as collector is manufactured due to application flexibility material utilizes the good plasticity of flexible collector Generated complexity when the operating conditions such as the swelling volume and tension when water freezes, and automatic adaptation rapid heat cycle is accommodated with elasticity Stress, thus realize plate solar collector have freeze without splitting, the freeze proof and emergency capability of self active.
Further, the comb of same row is formed by two sections, and two sections of combs are by continuing pipe string in being fabricated from a flexible material Lead in succession.Due to when the water in heat collector, which is endured cold, to freeze, comb is under glass cover-plate large area without guarantor because of thermal coefficient height On the position of adiabator protection, comb is endured cold most fast earliest, and comb both ends are influenced and induction by heat reservoirs such as collectors, because This, the water in plate core endure cold icing sequence be since among comb, to the collector at comb both ends spread.Under normal circumstances, The water that the volume that water freezing is expanded can not also freeze at both ends squeezes away, to not generate excessive extrusion stress again, and in continue The setting of pipe then accommodates the swelling volume and tension when water freezes using the good plasticity of pipe and elasticity is continued in flexibility, facilitates Volume expansion is too fast when preventing water freezing, and the water at both ends is not squeezed away and leads to comb bursting by freezing.
Further, pipe is continued in there are two types of design method: the first be in continue the nozzle closings of pipe left and right ends, in continue The tube wall of pipe respectively to upper and lower ends extend several connect one to one with comb in continue and interrupt;Another kind continues pipe in being The nozzle of upper and lower ends is connect with comb respectively, in continue pipe tube wall in be equipped with interlayer, interlayer pass through in continue pipe pipeline and row Pipe connection.It is related to mode for second, has enough intensity and comb sealing to cooperate to continue the nozzle of pipe in guarantee, preferably Be at the top of interlayer and in continue between tube top portion, interlayer bottom and in continue be respectively solid engaging portion, each solid knot between bottom of the tube The length L in conjunction portion continues the 1/4 of length of tube H in being not less than.
Further, the interrupt outer surface of root of the collector is equipped with and reinforces circular cone, and the setting for reinforcing circular cone facilitates 360 ° are improved collectors and interrupted the intensity of root, and collector is made to interrupt even intensity everywhere on root circle face.
Further, the collector is connected with auxiliary tube and cross under in turn, and cross under passes through the frame of heat collector, auxiliary Pipe and cross under are made of flexible or plastic material.The setting of auxiliary tube helps to adjust plate solar according to the design needs The position of the inlet and outlet of heat collector.Cross under is conducive to use with water storage box etc. mainly for the protection of collector and auxiliary tube Hydrophone connection avoids collector and auxiliary tube because occurring to wear due to whole replacement with frame, to reduce maintenance cost.
Further, the length M that the collector is interrupted is greater than or equal to the outer diameter N of collector.Accordingly even when collector is by comb Interior ice is squeezed to complete and is flattened, and also can guarantee that the deformation quantity of collector is less than the length that collector is interrupted, to guarantee comb and collection Pipe, which is interrupted, keeps connection, without departing from.
In the technical program, interrupt to prevent comb to be detached from collector, they have following two connection type: one is combs Both ends falling-resistant ring is equipped with by welding or jumping-up, falling-resistant ring inject collector interrupt in and be stuck in that collector is interrupted and collector mutually passes through At mouthful, the setting of falling-resistant ring is beneficial to prevent comb from interior disengaging of interrupting.
The comb and collector interrupt between be equipped with insulation anti-avulsion bushing, insulation anti-avulsion bushing in tubular rivet shape and with collection Pipe is interrupted riveting, and the setting of insulation anti-avulsion bushing not only contributes to prevent comb from interior disengaging of interrupting, and effectively avoids because of row The high temperature heat of the metal surface of pipe be transferred directly to collector interrupt and cause collector to be interrupted deformation occurs and accelerated ageing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of plate core embodiment one in the present invention;
Fig. 2 is the structural schematic diagram of plate core embodiment two in the present invention;
Fig. 3 is the structural schematic diagram of plate core embodiment three in the present invention;
Fig. 4 is the structure sectional view of collector in the present invention;
Fig. 5 be in the present invention in continue pipe the first structural schematic diagram;
Fig. 6 be in the present invention in continue pipe second of structure sectional view;
Fig. 7 is the first structural schematic diagram that collector is connect with comb in the present invention;
Fig. 8 is second of structural schematic diagram that collector is connect with comb in the present invention;
Fig. 9 is the third structural schematic diagram that collector is connect with comb in the present invention;
Figure 10 is the 4th kind of structural schematic diagram that collector is connect with comb in the present invention.
Specific embodiment
Embodiment one
As shown in Figure 1 and Figure 4, the present embodiment includes plate core, and plate core is mainly formed by connecting by collector 1 and comb 2, collector 1 It is fabricated from a flexible material, comb 2 is made of metal material, and collector 1 extends collector and interrupts 11, and collector is interrupted the appearances of 11 roots Face, which is equipped with, reinforces circular cone 12.Comb 2 injects collector interference seal therewith of interrupting in 11 and is connected to collector 1 with merging.Collector is interrupted 11 length M is greater than or equal to the outer diameter N of collector 1.Collector 1 is connected with auxiliary tube 4 and cross under 5, auxiliary tube 4 and gap bridge in turn Pipe 5 is made of flexible or plastic material.
Embodiment two
As shown in Figure 2 and Figure 5, the present embodiment is on the basis of example 1, by the comb 2 of same row by two sections of groups At two sections of combs are by continuing the concatenation connection of pipe 3 in being fabricated from a flexible material.In continue 3 left and right ends of pipe nozzle closing, in continue The tube wall of pipe 3 respectively to upper and lower ends extend several connect one to one with comb 2 in continue and interrupt 31.
Embodiment three
As shown in Figure 3 and Figure 6, the present embodiment is on the basis of example 1, by the comb 2 of same row by two sections of groups At two sections of combs are by continuing the concatenation connection of pipe 3 in being fabricated from a flexible material.In continue 3 upper and lower ends of pipe nozzle respectively with row Pipe 2 connect, in continue pipe 3 tube wall in be equipped with interlayer 32, interlayer 32 pass through in continue pipe 3 pipeline be connected to comb 2.Interlayer 32 pushes up Portion and in continue between the top of pipe 3,32 bottom of interlayer and in continue be respectively solid engaging portion 33, each solid combination between 3 bottom of pipe The length L in portion 33 continues the 1/4 of 3 length H of pipe in being not less than.
In above three embodiments, interrupt 11 connection type of comb 2 and collector has following four:
The first connection type is interrupted in 11 as shown in fig. 7, the both ends of comb 2 are directly inserted into collector respectively, and and collector It interrupts 11 interference fits.
Second of connection type, as shown in figure 8, the both ends of comb 2 are equipped with falling-resistant ring 21, the both ends of comb 2 by jumping-up It is separately inserted collector to interrupt in 11 and interrupt 11 interference fits with collector, and falling-resistant ring 21 injects collector and interrupts in 11 and be stuck in collection Pipe interrupt 11 at the intersecting mouth of collector 1.
The third connection type, as shown in figure 9, the both ends of comb 2 are equipped with falling-resistant ring 21, the both ends of comb 2 by welding It is separately inserted collector to interrupt in 11 and interrupt 11 interference fits with collector, and falling-resistant ring 21 injects collector and interrupts in 11 and be stuck in collection Pipe interrupt 11 at the intersecting mouth of collector 1.
4th kind of connection type, as shown in Figure 10, the both ends of comb 2 are separately inserted collector and interrupt in 11, comb 2 and collector It interrupts and is equipped with insulation anti-avulsion bushing 6 between 11, comb 2 and insulation anti-avulsion bushing 6 are interference fitted, and are insulated anti-avulsion bushing 6 and collector It interrupts 11 interference fits.Insulation anti-avulsion bushing 6 is interrupted 11 rivetings in tubular rivet shape and with collector.
Metal comb 2 can be the thin wall tubules such as copper, aluminium or stainless steel in the present invention, continue pipe 3 in flexible collector 1, flexibility It can be tube body made of silica gel material or flexible material similar with its performance.
Freeze proof thinking of the invention is the special construction and material property using plate solar collector runner itself, is made Runner is when temperature reduces, the expansion of volume when water can be received to freeze;And when temperature rises ice-out into water, and can be automatic It returns to the original form, and can guarantee the multiplicating of this function, to ensure the long-term running safety of equipment.
When heat collector is endured cold, the whole phase varied tentions and swelling volume that collector 1 is subject to uniformly are discharged, absorbed or are contained in Collector 1 continues in the elastic matrix of pipe 3, expands 1 own vol of collector accordingly;When heat collector is by thermalization ice, collector 1 Material plasticity makes collector 1 restore the normal volume of itself, and then restores normal perforation and smooth work.In actual use, Comb 2 first freezes for water to be extruded onto collector 1, and water gradually freezing expansion and is extruded into the water storage of solar water heater by the water in collector 1 In case, water fully charge in last collector 1, and since collector 1 is made of flexible material, there is elasticity, even if in collector 1 Remaining a part of water freezing expansion will not cause collector 1 by spalling.

Claims (6)

1. a kind of self-adapting solar energy flat plate collector, including plate core, plate core is mainly formed by connecting by collector (1) and comb (2), It is characterized by: the collector (1) is fabricated from a flexible material, comb (2) is made of metal material, and collector (1) extends collector It interrupts (11), comb (2) injects collector sealing therewith of interrupting in (11) and is connected to collector (1) with merging;The comb (2) of same row It is formed by two sections, two sections of combs are by continuing pipe (3) concatenation connection in being fabricated from a flexible material;Continue pipe (3) up and down two in described The nozzle at end is connect with comb (2) respectively, in continue pipe (3) tube wall in be equipped with interlayer (32), interlayer (32) pass through in continue pipe (3) Pipeline be connected to comb (2);The collector interrupt (11) root outer surface be equipped with reinforce circular cone (12).
2. self-adapting solar energy flat plate collector according to claim 1, it is characterised in that: at the top of the interlayer (32) with In continue pipe (3) at the top of between, interlayer (32) bottom in continue pipe (3) bottom between respectively solid engaging portion (33), it is each solid The length L of engaging portion (33) continues the 1/4 of pipe (3) length H in being not less than.
3. self-adapting solar energy flat plate collector according to claim 1, it is characterised in that: the collector (1) successively connects It is connected to auxiliary tube (4) and cross under (5), auxiliary tube (4) and cross under (5) are made of flexible or plastic material.
4. self-adapting solar energy flat plate collector according to claim 1, it is characterised in that: the collector interrupts (11) Length M is greater than or equal to the outer diameter N of collector (1).
5. described in any item self-adapting solar energy flat plate collectors according to claim 1 ~ 4, it is characterised in that: the comb (2) both ends are equipped with falling-resistant ring (21) by welding or jumping-up, and falling-resistant ring (21) injects collector and interrupts in (11) and be stuck in collector It interrupts at the intersecting mouth of (11) and collector (1).
6. described in any item self-adapting solar energy flat plate collectors according to claim 1 ~ 4, it is characterised in that: the comb (2) it interrupts with collector and is equipped with insulation anti-avulsion bushing (6) between (11), insulation anti-avulsion bushing (6) is in tubular rivet shape and and collector Interrupt (11) riveting.
CN201510540980.9A 2015-08-31 2015-08-31 Self-adapting solar energy flat plate collector Expired - Fee Related CN106482363B (en)

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Application Number Priority Date Filing Date Title
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CN106482363B true CN106482363B (en) 2019-01-29

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060905A (en) * 1990-10-20 1992-05-06 北京市太阳能研究所 Anti-frozen solar energy water heater
DE4400546A1 (en) * 1994-01-11 1995-07-13 Friedrich Mueller Solar radiation absorber
CN2715060Y (en) * 2004-08-08 2005-08-03 李恒旺 Solar energy freeze proof flat heat collector
CN103134224A (en) * 2013-03-12 2013-06-05 浙江优尼特新能源有限公司 Tube plate type core device of flat-plate solar collector
CN204987509U (en) * 2015-08-31 2016-01-20 广东万和电气有限公司 Self -adaptation solar flat -plate heat collector

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060905A (en) * 1990-10-20 1992-05-06 北京市太阳能研究所 Anti-frozen solar energy water heater
DE4400546A1 (en) * 1994-01-11 1995-07-13 Friedrich Mueller Solar radiation absorber
CN2715060Y (en) * 2004-08-08 2005-08-03 李恒旺 Solar energy freeze proof flat heat collector
CN103134224A (en) * 2013-03-12 2013-06-05 浙江优尼特新能源有限公司 Tube plate type core device of flat-plate solar collector
CN204987509U (en) * 2015-08-31 2016-01-20 广东万和电气有限公司 Self -adaptation solar flat -plate heat collector

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Granted publication date: 20190129