CN106448938A - Cradle type tension pay-off device - Google Patents
Cradle type tension pay-off device Download PDFInfo
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- CN106448938A CN106448938A CN201610658232.5A CN201610658232A CN106448938A CN 106448938 A CN106448938 A CN 106448938A CN 201610658232 A CN201610658232 A CN 201610658232A CN 106448938 A CN106448938 A CN 106448938A
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- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0214—Stranding-up by a twisting pay-off device
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Abstract
Description
技术领域technical field
本发明涉及绞线机技术领域,具体涉及一种应用中绞线机中的摇篮式张力放线装置。The invention relates to the technical field of stranding machines, in particular to a cradle-type tension wire releasing device in an applied stranding machine.
背景技术Background technique
绞线机是一种能广泛应用于各类软/硬导体线(铜线、漆包线、镀锡线、铜包钢和铜包铝等)及电子线(电源线、耳机线、电话线、PVC 线和网络线等)的绞合机械设备,使很多根单支导体扭成一股,达到线材的工艺要求。Stranding machine is a kind of wire that can be widely used in various soft/hard conductor wires (copper wire, enameled wire, tinned wire, copper-clad steel and copper-clad aluminum, etc.) and electronic wires (power cord, earphone wire, telephone wire, PVC Wires and network wires, etc.) twisting mechanical equipment, so that many single conductors are twisted into one strand to meet the technical requirements of the wire.
现有绞线机中的放线较为简单,放线张力不可调,不仅影响到绞线效果,难以保证产品质量,还不能多样化产品的市场需求。The pay-off in the existing stranding machine is relatively simple, and the pay-off tension cannot be adjusted, which not only affects the stranding effect, but also makes it difficult to guarantee the product quality, and cannot diversify the market demands of the products.
发明内容Contents of the invention
针对上述不足,本发明的目的在于,提供一种结构设计巧妙、合理,绞线效率高且操作简单、方便的摇篮式张力放线装置。In view of the above disadvantages, the object of the present invention is to provide a cradle-type tension wire releasing device with ingenious and reasonable structural design, high stranding efficiency, and simple and convenient operation.
为实现上述目的,本发明所提供的技术方案是:一种摇篮式张力放线装置,其包括穿线轴、旋转轴、摇架框、放线轴、永磁阻尼调节器和传动齿轮组,所述放线轴相连接设置在摇架框内,所述永磁阻尼调节器设置在摇架框上,且通过所述传动齿轮组与所述放线轴相连接,所述穿线轴设置在摇架框的一端位置,且与所述放线轴的中心轴线相垂直,所述旋转轴设置在摇架框的另一端位置,且与所述穿线轴在同一轴线上。In order to achieve the above object, the technical solution provided by the present invention is: a cradle type tension pay-off device, which includes a threading shaft, a rotating shaft, a cradle frame, a pay-off shaft, a permanent magnet damping adjuster and a transmission gear set, The pay-off shaft is connected and arranged in the cradle frame, the permanent magnet damping regulator is arranged on the cradle frame, and is connected with the pay-off shaft through the transmission gear set, and the threading shaft is set At one end of the cradle frame and perpendicular to the central axis of the pay-off shaft, the rotating shaft is arranged at the other end of the cradle frame and on the same axis as the threading shaft.
作为本发明的一种改进, 对应穿线轴的轴孔位置于所述摇架框的内框壁上设有导向过线滚筒。As an improvement of the present invention, a guiding thread roller is provided on the inner frame wall of the cradle frame corresponding to the shaft hole of the threading shaft.
作为本发明的一种改进,所述传动齿轮组包括大齿轮和小齿轮,所述大齿轮设置在放线轴上,所述小齿轮设置在永磁阻尼调节器上,且与所述大齿轮相啮合。As an improvement of the present invention, the transmission gear set includes a large gear and a pinion, the large gear is set on the pay-off shaft, the pinion is set on the permanent magnet damping adjuster, and is connected to the large gear The gears mesh.
作为本发明的一种改进,所述穿线轴的长度长于旋转轴。As an improvement of the present invention, the threading shaft is longer than the rotating shaft.
本发明的有益效果为:本发明设计巧妙、合理,采用被动式放线,可以通过永磁阻尼调节器来调整放线速度,从而实现张力控制,并且是通过旋转轴设置在绞线机的摇篮架上,可以自由摇动,实现退扭放线,使得放线动作更为自然、顺畅,大大提升放线效果,绞线效果好,有效保证产品质量,而且操作简易、方便,省时省力,有效地节省了大量的时间和人力,大大提高工作效率,降低了生产成本,利于广泛推广运用。The beneficial effects of the present invention are: the present invention is ingenious and reasonable in design, adopts passive pay-off, can adjust the pay-off speed through the permanent magnet damping regulator, thereby realizing tension control, and is set on the cradle of the stranding machine through the rotating shaft On the shelf, it can be shaken freely to realize back-twisting pay-off, which makes the pay-off action more natural and smooth, greatly improves the pay-off effect, and has a good twisting effect, which effectively guarantees product quality, and is easy and convenient to operate, saving time and effort, and effective It greatly saves a lot of time and manpower, greatly improves work efficiency, reduces production costs, and is conducive to widespread popularization and application.
下面结合附图与实施例,对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明安装在绞线机上时的结构示意图。Fig. 2 is a structural schematic view of the present invention installed on a stranding machine.
具体实施方式detailed description
参见图1,本实施例提供的一种摇篮式张力放线装置,其包括穿线轴1、旋转轴2、摇架框3、放线轴4、永磁阻尼调节器5和传动齿轮组6,所述放线轴4相连接设置在摇架框3内,所述永磁阻尼调节器5设置在摇架框3上,且通过所述传动齿轮组6与所述放线轴4相连接,所述穿线轴1设置在摇架框3的一端位置,且与所述放线轴4的中心轴线相垂直,所述旋转轴2设置在摇架框3的另一端位置,且与所述穿线轴1在同一轴线上。Referring to Fig. 1, a cradle-type tension pay-off device provided in this embodiment includes a threading shaft 1, a rotating shaft 2, a cradle frame 3, a pay-off shaft 4, a permanent magnet damping adjuster 5 and a transmission gear set 6 , the pay-off shaft 4 is connected and arranged in the cradle frame 3, the permanent magnet damping adjuster 5 is arranged on the cradle frame 3, and communicates with the pay-off shaft 4 through the transmission gear set 6 connected, the threading shaft 1 is set at one end of the cradle frame 3, and is perpendicular to the central axis of the pay-off shaft 4, and the rotating shaft 2 is set at the other end of the cradle frame 3, and is connected to the The threading shaft 1 is on the same axis.
较佳的,对应穿线轴1的轴孔位置于所述摇架框3的内框壁上设有导向过线滚筒7,导线效果好。Preferably, a guiding thread roller 7 is provided on the inner frame wall of the cradle frame 3 corresponding to the shaft hole of the threading shaft 1, so that the effect of the wire is good.
具体的,所述传动齿轮组6包括大齿轮和小齿轮,所述大齿轮设置在放线轴4上,所述小齿轮设置在永磁阻尼调节器5上,且与所述大齿轮相啮合。Specifically, the transmission gear set 6 includes a bull gear and a pinion, the bull gear is set on the pay-off shaft 4, the pinion is set on the permanent magnet damping adjuster 5, and is in phase with the bull gear engage.
较佳的,所述穿线轴1的长度长于旋转轴2,更利于安装以及旋转,放线效果佳。Preferably, the length of the threading shaft 1 is longer than that of the rotating shaft 2, which is more convenient for installation and rotation, and has a better effect of threading.
安装时,本发明摇篮式张力放线装置均匀设置在绞线机的摇篮架7的周边位置上,所述摇篮架7包括一动圆环71、两定圆盘72和偏摆臂73和偏摆轮轴74,两定圆盘72间隔设置在主轴75上,多个张力放线装置通过轴承组件活动设置在两定圆盘72之间,所述动圆环71偏心设置在定圆盘72的一侧位置,偏摆臂73的一端活动设置在动圆环71上,另一端与其相对应的旋转轴2或穿线轴1的一端相连接,所述偏摆轮轴74的一端设置在机架上,另一端伸入动圆环71的内圈,且设有能顶压在该动圆环71的内圈壁上的滑轮。During installation, the cradle type tension wire releasing device of the present invention is evenly arranged on the peripheral position of the cradle frame 7 of the stranding machine. Axle 74, two fixed disks 72 are arranged on the main shaft 75 at intervals, a plurality of tension pay-off devices are movably arranged between the two fixed disks 72 through bearing assemblies, and the moving ring 71 is eccentrically arranged on one of the fixed disks 72. In the side position, one end of the yaw arm 73 is movably arranged on the moving ring 71, and the other end is connected with one end of the corresponding rotating shaft 2 or threading shaft 1, and one end of the yaw wheel shaft 74 is arranged on the frame, The other end stretches into the inner ring of the moving ring 71 and is provided with a pulley that can press against the inner ring wall of the moving ring 71 .
工作时,采用被动式放线,放一根中心线通过绞线机的主轴75的中心孔,在其它放线轴4上各放有一根副线,多个放线轴4可以绕主轴75旋转,所有线经蜂巢网板8和眼模座9后使得副线和中心线绞合在一起,同时在放线轴4的放线过程中,可以通过永磁阻尼调节器5来调整放线速度,从而实现张力控制,而且可以随摇篮架7的摇动而自由摇动,实现退扭放线,使得放线动作更为自然、顺畅,大大提升放线效果,绞线效果好,有效保证产品质量,而且操作简易、方便,省时省力,有效地节省了大量的时间和人力,工作效率高。During work, adopt passive pay-off, put a central line through the center hole of the main shaft 75 of the stranding machine, each have a sub-line on other pay-off shafts 4, a plurality of pay-off shafts 4 can rotate around the main shaft 75, After all the wires pass through the honeycomb mesh plate 8 and the eye mold base 9, the auxiliary wire and the central wire are twisted together, and at the same time, during the wire-releasing process of the wire-releasing shaft 4, the wire-releasing speed can be adjusted by the permanent magnet damping regulator 5 , so as to achieve tension control, and can freely shake with the shaking of the cradle 7, realize back-twisting pay-off, make the pay-off action more natural and smooth, greatly improve the pay-off effect, the stranding effect is good, and the product quality is effectively guaranteed. Moreover, it is easy and convenient to operate, saves time and effort, effectively saves a lot of time and manpower, and has high work efficiency.
上述的实施例仅为本发明较好的实施方式,本发明不能一一列举出全部的实施方式,凡采用上述实施例之一的技术方案,或根据上述实施例所做的等同变化,均在本发明保护范围内。The above-mentioned embodiments are only preferred implementation modes of the present invention, and the present invention cannot enumerate all the implementation modes one by one. All technical solutions using one of the above-mentioned embodiments, or equivalent changes made according to the above-mentioned embodiments, are all in Within the protection scope of the present invention.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作出的任何显而易见的改进、替换或变型均属于本发明的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。如本发明上述实施例所述,采用与其相同或相似的结构而得到的其它结构的绞线机,均在本发明保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also change and modify the above embodiment. Therefore, the present invention is not limited to the above-mentioned specific implementation manners, and any obvious improvement, substitution or modification made by those skilled in the art on the basis of the present invention shall fall within the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention. As described in the foregoing embodiments of the present invention, twisting machines of other structures obtained by adopting the same or similar structures are all within the protection scope of the present invention.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610658232.5A CN106448938B (en) | 2016-08-12 | 2016-08-12 | Cradle type tension pay-off device |
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| CN201610658232.5A CN106448938B (en) | 2016-08-12 | 2016-08-12 | Cradle type tension pay-off device |
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| CN106448938A true CN106448938A (en) | 2017-02-22 |
| CN106448938B CN106448938B (en) | 2018-03-06 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045906A (en) * | 2017-04-07 | 2017-08-15 | 东莞市庆丰电工机械有限公司 | A power pay-off cradle and a power pay-off automatic cage stranding machine |
| CN110391055A (en) * | 2019-07-04 | 2019-10-29 | 吴凤明 | A kind of cable-former with centrifugally regulated tension |
| CN111968793A (en) * | 2019-05-20 | 2020-11-20 | 湖北铭科达自动化设备有限公司 | Stranding machine |
| CN113417158A (en) * | 2021-06-04 | 2021-09-21 | 山东鲁普耐特机械有限公司 | Multistrand synchronization device of D-type rope making machine and use method thereof |
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| CN104112546A (en) * | 2014-07-08 | 2014-10-22 | 平湖迪工机械制造有限公司 | Cable former |
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- 2016-08-12 CN CN201610658232.5A patent/CN106448938B/en active Active
Patent Citations (4)
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|---|---|---|---|---|
| CN201340762Y (en) * | 2009-01-22 | 2009-11-04 | 中国科学院等离子体物理研究所 | Superconductive cable stranding constant tension control system |
| CN202178114U (en) * | 2011-09-16 | 2012-03-28 | 平湖迪工机械制造有限公司 | Photoelectric compound cable former |
| CN103440930A (en) * | 2013-09-12 | 2013-12-11 | 兰州众邦电线电缆集团有限公司 | Paying-off twister of cable-former |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045906A (en) * | 2017-04-07 | 2017-08-15 | 东莞市庆丰电工机械有限公司 | A power pay-off cradle and a power pay-off automatic cage stranding machine |
| CN107045906B (en) * | 2017-04-07 | 2019-05-28 | 东莞市庆丰电工机械有限公司 | Power paying-off cradle and power paying-off full-automatic cage stranded cable machine |
| CN111968793A (en) * | 2019-05-20 | 2020-11-20 | 湖北铭科达自动化设备有限公司 | Stranding machine |
| CN110391055A (en) * | 2019-07-04 | 2019-10-29 | 吴凤明 | A kind of cable-former with centrifugally regulated tension |
| CN113417158A (en) * | 2021-06-04 | 2021-09-21 | 山东鲁普耐特机械有限公司 | Multistrand synchronization device of D-type rope making machine and use method thereof |
| CN113417158B (en) * | 2021-06-04 | 2024-06-04 | 山东鲁普耐特机械有限公司 | D-type rope making machine multi-strand synchronizing device and application method thereof |
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