The preparation method of waterproof plastic wire harness
Technical field
The present invention relates to a kind of water-proof wire bundle.It is more particularly related to a kind of making side of waterproof plastic wire harness
Method.
Background technology
Wire harness have during wiring, often wire harness need to from it is outside can water drenching part situation about entering in annular seal space, by
There is gap between wire harness, water penetration can be made to damage production in annular seal space after spooning water outside the wire harness due to capillary effect
Product.At present, the wire harness of inside stuffing is coated with using outer wrap thing parcel mostly, prevents inside from filling out by outer wrap thing
Fill beyond the region of objective existence to let out, and the effect of locking positioning is got to wire harness.But these methods are difficult to filling out completely for gap between line line
Fill, and the easy aging of outer wrap thing is damaged and inside stuffing is leaked, and causes internal wire harness to be filled up completely with, and lose
Water-proof function is lost, the service life of wire harness is reduced.Different measures has been employed in the past to solve this problem, for example specially
With the normal temperature such as interior filling PUR, thermoplasticity or thermosetting resin be the packing material of solid-state in the sharp A of CN 105097100 come
Prevent inside stuffing from leaking.But one be in the method to be put into mould after the filler of melting is coated on into wire harness surface
In, another is the filler of filling melting after wire harness is directly placed into mould, and the filler of melting easily solidifies and line to the cold
Between beam there is the filler that inhomogenous problem can cause some places to be difficult filling melting in gap, and some contacts are close
Filler that is local then being difficult to make melting is passed through and filled, and still results in the presence in gap, and wire harness in a mold can not
Position well and in center, the interior filling water-proof wire bundle side after cooling can be caused to have thicker PUR another
Side then has relatively thin PUR.
The content of the invention
It is an object of the invention to solve at least the above, and provide the advantage that at least will be described later.
It is a still further object of the present invention to provide a kind of preparation method of waterproof plastic wire harness, it is woven using cotton thread and solved
The problem of filler permeates insufficient between wire harness, is divided into interior wire harness and external beam by a branch of wire and handles respectively, effectively
Wire harness service life is extended, and whole manufacturing process production efficiency is high, and Master Cost is low, and production cost is low.
In order to realize that there is provided a kind of making side of waterproof plastic wire harness according to object of the present invention and further advantage
Method, comprises the following steps:
Step 1: arranging a branch of wire with waterproof portion, the wire is divided into interior wire harness and external beam, the interior lines
The waterproof portion of beam is woven with cotton thread so that the interior wire harness is connected to each other in roller shutter shape, wherein, the external beam
The length in waterproof portion is slightly longer than the length in the interior wire harness waterproof portion;
Step 2: the interior wire harness winding is cylindrical and high-foaming silicon dioxide layer is coated on its excircle, in institute
State in high-foaming silicon dioxide layer and coat closed-cell foam layer after filling inner stuffing, the closed-cell foam is bonded with adhesive tape
The two ends of plastic layer simultaneously press the closed-cell foam layer so that the inner stuffing is complete in interior lines interfascicular infiltration, its
In, the inner stuffing is a kind of and silicone mixture in vaseline, vacuum grease and lanolin;
Step 3: the waterproof portion of the external beam is woven with cotton thread so that the external beam is connected to each other in roller shutter shape
Together, the waterproof portion of the external beam is applied with hot-fusible pressure-sensitive adhesive, by the external beam of coated hot-fusible pressure-sensitive adhesive wound on institute
Mould is put into after the excircle for stating closed-cell foam layer;
Step 4: after the outer filler after injection heating melts into the mould, matched moulds cooling and solidifying, mould is opened,
Wire harness is taken out, the waterproof plastic wire harness is produced.
Preferably, inner stuffing described in step 2 is that mass ratio is 2-4:1 vaseline and the mixture of silicone.
Preferably, inner stuffing described in step 2 is that mass ratio is 1-3:1 lanolin and the mixture of silicone.
Preferably, the cotton thread is placed in liquid paraffin by cotton thread described in step one and step 3 before braiding
Drained after immersion.
Preferably, 1/10th of a diameter of every diameter of wire of the cotton thread.
Preferably, the outer filler is polyamide hot or thermosetting epoxy resin.
Preferably, the external beam in step 3 on the excircle of the closed-cell foam layer is put into mould
Before tool, mould inner surface lays plastic sheeting.
The present invention at least includes following beneficial effect:
Firstth, wire harness waterproof portion is compiled with cotton thread in described in the preparation method of waterproof plastic wire harness of the present invention
Knit so that the interior wire harness is connected to each other in roller shutter shape, woven using cotton thread, interior wire harness is arranged successively and promote
There is certain gap in interior wire harness between each wire, promote infiltration of the inner stuffing in interior wire harness between each wire,
The problem of avoiding filling insufficient caused by the heterogeneity of gap between each wire in interior wire harness, and cotton thread can be well
It is impregnated with and is blended by inner stuffing, further, because the capillarity of cotton thread can further promotes inner stuffing in interior lines
Infiltration in beam between each wire.
Secondth, high-foaming silicon dioxide layer and closed-cell foam modeling in the preparation method of waterproof plastic wire harness of the present invention
The bed of material is coated on the columned excircle that the interior wire harness winding is in, the insulating materials of high-foaming silica preferably,
Closed cell foamed plastic has single bubble, and anti-permeability is good, is coated on interior wire harness external enwergy and enough effectively extends wire harness
Service life.
3rd, in the preparation method of waterproof plastic wire harness of the present invention, the waterproof layer of external beam is compiled with cotton thread
Hot-fusible pressure-sensitive adhesive is applied after knitting, by the external beam of coated hot-fusible pressure-sensitive adhesive wound on the cylindrical of the closed-cell foam layer
In week, in the presence of hot-fusible pressure-sensitive adhesive, external beam is pasted onto the excircle of the closed-cell foam layer, after be put into mould injection
Outer filler after heating and melting, gap is homogeneous between making external beam, makes being more uniformly distributed for outer filler filling.
4th, the preparation method of waterproof plastic wire harness of the present invention is easy to operate, and production efficiency is high, and reliability is high,
Master Cost is low, and production cost is low, meets the demand of water-proof wire bundle production.
Further advantage, target and the feature of the present invention embodies part by following explanation, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Brief description of the drawings
Fig. 1 weaves the structural representation that interior wire harness is in roller shutter shape in sharp for one of implementation of the present invention with cotton thread;
Fig. 2 weaves the structural representation that interior wire harness is in roller shutter shape in sharp for one of implementation of the present invention with cotton thread;
Fig. 3 winds cylindrical structural representation for the interior wire harness of the present invention;
Fig. 4 is the structural representation that closed-cell foam layer is coated on the interior wire harness excircle of the present invention;
Fig. 5 is bonded the structural representation at the closed-cell foam layer two ends for the adhesive tape of the present invention;
Fig. 6 is the external beam by coated hot-fusible pressure-sensitive adhesive of the invention wound on the cylindrical of the closed-cell foam layer
The structural representation of mould is put into after week;
Fig. 7 is the external beam by coated hot-fusible pressure-sensitive adhesive of the invention wound on the cylindrical of the closed-cell foam layer
The structural representation of mould is put into after week.
Embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples, to make those skilled in the art's reference
Specification word can be implemented according to this.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or many
The presence or addition of individual other elements or its combination.
Embodiment 1
The present invention provides a kind of preparation method of waterproof plastic wire harness, comprises the following steps:
Step 1: arranging a branch of wire with waterproof portion 1, the radical of wire is more than 2, by the wire according to radical
Than controlling in 1-2:In the range of 3, it is divided into interior wire harness 2 and external beam 7, the two of the waterproof portion 1 of the interior wire harness 2 as shown in Figure 1
End is woven with cotton thread 8 so that the interior wire harness 2 is connected to each other in roller shutter shape, wherein, the cotton thread 8 it is a diameter of
The cotton thread 8 is placed in liquid paraffin and soaked before braiding by 1/10th of the every diameter of wire, the cotton thread 8
After drain to having carried after cotton thread 8 that liquid paraffin is not dripped in 2-5min, cotton thread 8 is between described interior 2 adjacent two wires of wire harness
It is in X-shaped to intersect, and the length in the waterproof portion 1 of the external beam 7 is slightly longer than the length in the waterproof portion 1 of the interior wire harness 2, it is described in fill out
It is that mass ratio is 2 to fill thing 3:1 vaseline and the mixture of silicone;
Step 2: cotton thread 8 weave arrive interior wire harness 2 last root when fix cotton thread 8, as shown in Figure 3,4 from cotton thread 8 consolidate
Fixed one end winding interior wire harness 2 is cylindrical and high-foaming silicon dioxide layer 4 is coated on its excircle, in cladding closing
The rear enclosed of inner stuffing 3 is filled in the high-foaming silicon dioxide layer 4 before and closed-cell foam layer 5 is coated, such as Fig. 5 institutes
Show and be bonded the two ends of the closed-cell foam layer 5 with adhesive tape 6 and press the closed-cell foam layer 5 so as to be filled out in described
Thing 3 is filled to permeate between the interior wire harness 2 completely;
Step 3: the waterproof portion 1 of the external beam 7 is woven with cotton thread 8 so that the external beam 7 is in as shown in Figure 6
Roller shutter shape is connected to each other, and the waterproof portion 1 of the external beam 7 is applied with hot-fusible pressure-sensitive adhesive 9, by coated hot-fusible pressure-sensitive adhesive
9 external beam 7 is wound on the excircle of the closed-cell foam layer 5, and external beam 7 is pasted in the presence of hot-fusible pressure-sensitive adhesive 9
In the excircle in the closed-cell foam layer 5 with fixation, after be put into mould 11, wherein, be put into before mould 11, in mould 11
Plastic sheeting 12 is laid on surface;
Step 4: the outer filler 10 after injection heating melts into the mould 11 as shown in Figure 6,7, matched moulds cooling is solid
After change, mould 11 is opened, wire harness is taken out, produces the waterproof plastic wire harness, wherein, the outer filler 10 is polyamide hot melt
Glue.
Polyamide hot used in embodiment 1 has that low viscosity, good flowing properties, toughness is good, adhesive strength is high
The characteristics of.
Embodiment 2
The present invention provides a kind of preparation method of waterproof plastic wire harness, comprises the following steps:
Step 1: arranging a branch of wire with waterproof portion 1, the radical of wire is more than 2, by the wire according to radical
Than controlling in 1-2:In the range of 3, it is divided into interior wire harness 2 and external beam 7, in the waterproof portion 1 of the interior wire harness 2 as shown in Figure 2
Between woven with cotton thread 8 so that the interior wire harness 2 is connected to each other in roller shutter shape, wherein, the cotton thread 8 it is a diameter of
The cotton thread 8 is placed in liquid paraffin and soaked before braiding by 1/10th of the every diameter of wire, the cotton thread 8
After drain to having carried after cotton thread 8 that liquid paraffin is not dripped in 2-5min, cotton thread 8 is between described interior 2 adjacent two wires of wire harness
It is in X-shaped to intersect, and the length in the waterproof portion 1 of external beam 7 is slightly longer than the length in the waterproof portion 1 of interior wire harness 2, the inner stuffing
3 be that mass ratio is 3:1 lanolin and the mixture of silicone;
Step 2: cotton thread 8 weave arrive interior wire harness 2 last root when fix cotton thread 8, as shown in Figure 3,4 from cotton thread 8 consolidate
Fixed one end winding interior wire harness 2 is cylindrical and high-foaming silicon dioxide layer 4 is coated on its excircle, in cladding closing
The rear enclosed of inner stuffing 3 is filled in the high-foaming silicon dioxide layer 4 before and closed-cell foam layer 5 is coated, such as Fig. 5 institutes
Show and be bonded the two ends of the closed-cell foam layer 5 with adhesive tape 6 and press the closed-cell foam layer 5 so as to be filled out in described
Thing 3 is filled to permeate between the interior wire harness 2 completely;
Step 3: the waterproof portion 1 of the external beam 7 is woven with cotton thread 8 so that the external beam 7 is in as shown in Figure 6
Roller shutter shape is connected to each other, and the waterproof portion 1 of the external beam 7 is applied with hot-fusible pressure-sensitive adhesive 9, by coated hot-fusible pressure-sensitive adhesive
9 external beam 7 is wound on the excircle of the closed-cell foam layer 5, and external beam 7 is pasted in the presence of hot-fusible pressure-sensitive adhesive 9
In the excircle in the closed-cell foam layer 5 with fixation, after be put into mould 11, wherein, be put into before mould 11, in mould 11
Plastic sheeting 12 is laid on surface;
Step 4: the thermosetting epoxy resin after injection heating melts into the mould 11 as shown in Figure 6,7, matched moulds is cold
But after solidifying, mould 11 is opened, wire harness is taken out, produces the waterproof plastic wire harness.
Embodiment 3
The present invention provides a kind of preparation method of waterproof plastic wire harness, comprises the following steps:
Step 1: arranging a branch of wire with waterproof portion 1, the radical of wire is more than 2, by the wire according to radical
Than controlling in 1-2:In the range of 3, it is divided into interior wire harness 2 and external beam 7, the two of the waterproof portion 1 of the interior wire harness 2 as shown in Figure 1
End is woven with cotton thread 8 so that the interior wire harness 2 is connected to each other in roller shutter shape, wherein, the cotton thread 8 it is a diameter of
The cotton thread 8 is placed in liquid paraffin and soaked before braiding by 1/10th of the every diameter of wire, the cotton thread 8
After drain to having carried after cotton thread 8 that liquid paraffin is not dripped in 2-5min, cotton thread 8 is between described interior 2 adjacent two wires of wire harness
It is in X-shaped to intersect, and the length in the waterproof portion 1 of external beam 7 is slightly longer than the length in the waterproof portion 1 of interior wire harness 2, the inner stuffing
3 be the mixture of vacuum grease and silicone;
Step 2: cotton thread 8 weave arrive interior wire harness 2 last root when fix cotton thread 8, as shown in Figure 3,4 from cotton thread 8 consolidate
Fixed one end winding interior wire harness 2 is cylindrical and high-foaming silicon dioxide layer 4 is coated on its excircle, in cladding closing
The rear enclosed of inner stuffing 3 is filled in the high-foaming silicon dioxide layer 4 before and closed-cell foam layer 5 is coated, such as Fig. 5 institutes
Show and be bonded the two ends of the closed-cell foam layer 5 with adhesive tape 6 and press the closed-cell foam layer 5 so as to be filled out in described
Thing 3 is filled to permeate between the interior wire harness 2 completely;
Step 3: the waterproof portion 1 of the external beam 7 is woven with cotton thread 8 so that the external beam 7 is in as shown in Figure 6
Roller shutter shape is connected to each other, and the waterproof portion 1 of the external beam 7 is applied with hot-fusible pressure-sensitive adhesive 9, by coated hot-fusible pressure-sensitive adhesive
9 external beam 7 is wound on the excircle of the closed-cell foam layer 5, and external beam 7 is pasted in the presence of hot-fusible pressure-sensitive adhesive 9
In the excircle in the closed-cell foam layer 5 with fixation, after be put into mould 11, wherein, be put into before mould 11, in mould 11
Plastic sheeting 12 is laid on surface;
Step 4: the polyamide hot after injection heating melts into the mould 11 as shown in Figure 6,7, matched moulds cooling
After solidification, mould 11 is opened, wire harness is taken out, produces the waterproof plastic wire harness.
Moulded according to 10 waterproofs are arbitrarily chosen in obtained waterproof plastic wire harness, each embodiment in above-described embodiment 1-3
Stockline beam, every water-proof wire bundle both passes through the through hole of a panel, the through hole be circumferentially provided with by elastomer be made it is close
Seal, wire harness is placed vertically, and the waterproof portion of wire harness is arranged in the sealing ring to prevent water etc. from passing through waterproof portion from the side of panel
Enter the opposite side of panel with the gap of sealing ring, do water pouring test in the side of panel, water is soaked panel side wire harness 2h
Afterwards, check that whether the opposite side positioned at panel is got wet by the gap leak between wire harness, draws result as shown in table 1 below:
Each embodiment waterproof plastic wire harness water pouring test result of table 1
As it can be seen from table 1 the water-proof wire bundle manufactured according to the present invention is respectively provided with preferable waterproof effect.
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed
With it can be applied to various suitable the field of the invention completely, can be easily for those skilled in the art
Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited
In specific details and shown here as the legend with description.