CN106441828A - Brake testing stand - Google Patents
Brake testing stand Download PDFInfo
- Publication number
- CN106441828A CN106441828A CN201610664758.4A CN201610664758A CN106441828A CN 106441828 A CN106441828 A CN 106441828A CN 201610664758 A CN201610664758 A CN 201610664758A CN 106441828 A CN106441828 A CN 106441828A
- Authority
- CN
- China
- Prior art keywords
- brake
- measurement module
- plate
- oscillating cylinder
- jar support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/28—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for testing brakes
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a brake testing stand including a swing cylinder fixed on a swing cylinder support, a brake, a brake drum and a measuring module, the swing cylinder support and the measuring module are fixed on a base, and the swing cylinder support is an L-shaped structure composed of a support plate and a bottom plate, the outer end surface of the support plate is provided with a groove which coincides with the end of the swing cylinder, the swing cylinder is clamped in the groove and is fixed to the support plate by bolts, the bottom plate is fixedly provided with a bearing seat group connected through a connecting shaft, and one end of the connecting shaft is connected with a swing cylinder through a shaft coupling and the other end of the connecting shaft is connected with the measuring module through the brake. The swing cylinder support is designed into an L-shaped firm structure, the swing cylinder is connected with the connecting shaft and the brake through the shaft coupling, so that the transmission of the torque is more direct and has no loss and the test accuracy is improved; and moreover, the transition support is saved, the bearing capability of the testing stand is greatly enhanced, and the structure of the testing stand is more integral.
Description
Technical field
The present invention relates to a kind of brake tester is and in particular to a kind of brake tester.
Technical background
Brake is that have to make moving component(Or movable machinery)Deceleration, stopping or the dress keeping the functions such as halted state
Put, it is mainly made up of frame processed, brake component and manipulation device etc..General brake is required for brake tester before use and surveys
Try the performances such as its moment of torsion, moment.Existing brake tester is by oscillating cylinder 2, swings jar support 3, transition frame 4 and measurement mould
Block 6 grade forms(As shown in Figure 1), wherein oscillating cylinder offer moment of torsion, swing jar support and be mainly used in supporting oscillating cylinder, transition frame is
The output torque of oscillating cylinder is passed to by test specimen brake.Brake drum and brake component two parts, system are divided into by test specimen brake
Dynamic drum is produced by the shoe plate tensioner action being arranged in brake with brake component and interacts, i.e. frictional damping.Oscillating cylinder master
If relying on four to be bolted on swing jar support, in oscillating cylinder output high pulling torque, reversing occurs in oscillating cylinder, thus meeting
Shear this four fixing bolts, there is potential safety hazard.Further, since transition frame is integrally fixed on underframe, its insufficient rigidity, it is subject to
Occur when power is excessive and rock shakiness, can deform when serious, affect result of the test.
In addition, the lever arm of measurement module is erected on support by rotating shaft, rotating shaft is not fixed by its upper end using Kazakhstan,
But due to rotating shaft can be led to when Ha Fu tightens to be held tightly, lead to lever arm cannot smooth rotate, and lever arm just cannot rotate then
Radial pressure transducer can not be compressed, thus torque value can not be measured, largely effect on certainty of measurement.In addition, measurement stand
Rigidity, when doing large-tonnage brake test, measurement stand is easily deformed, and can affect test result.
Content of the invention
In order to solve the above problems, the present invention provides a kind of brake tester, greatly strengthen the carrying energy of testing stand
Power, eliminates potential safety hazard, improves the test result of brake tester.
A kind of brake tester, including the oscillating cylinder being installed on swing jar support, brake, brake drum and measurement mould
Block, described swing jar support and measurement module are all installed on base, and described swing jar support is made up of gripper shoe and base plate
L-shaped structure, the outer face of described gripper shoe offers the groove matching with the termination of oscillating cylinder, and described oscillating cylinder is stuck in recessed
Groove is interior and is bolted in gripper shoe;The bearing block group being connected by connecting shaft, described company are installed with described base plate
One end of spindle is connected with oscillating cylinder by shaft coupling, the other end is connected with measurement module by brake.
Scheme further, described base plate includes upper plate and lower shoe, is installed with perpendicular in the middle of upper plate and lower shoe
Plate and horizontal bar plate, described upper plate, riser and lower shoe all with support plate weld;Described riser and horizontal bar plate are in " non-" font row
Cloth, is provided with lagging between riser;The inner face of described gripper shoe is connected with upper plate by connecting plate.
Scheme further, described bearing block group is bolted on the base plate swinging jar support by key after being positioned
On;Described swing jar support, measurement module are bolted on base after all being positioned by key.
Scheme further, the brake drum of described brake is passed through braking drum flange and is connected with connecting shaft, described brake
Brake component is connected with measurement module by brake component flange.
Scheme further, described measurement module includes radial pressure transducer and the lever arm being located on measurement stand,
The center of described lever arm is provided with flange shaft, the two ends of described flange shaft respectively with the bearing block being symmetrically installed on measurement stand
Connect.
Scheme further, the length of described lever arm is 800mm.
During use, first pass through shake handwheel, after making measurement module slide into specified location on base, be fixed by bolts to
On base.Then brake to be measured is put in the test of the present invention, its brake drum passes through to brake drum flange with connecting shaft even
Connect, the brake component of brake is connected with the flange shaft of measurement module by brake component flange.Open oscillating cylinder, the output of oscillating cylinder
Moment of torsion passes to brake through shaft coupling, connecting shaft, then passes to lever arm through flange shaft, so that lever arm is rotated and compresses spoke
Formula pressure transducer, then passes through to read the numerical value of radial pressure transducer, further according to the torque arm length of known lever arm,
Just transmitted torque value can be extrapolated.
Oscillating cylinder support Design l-shaped strong construction, oscillating cylinder are passed through shaft coupling and connecting shaft and brake by the present invention
Connecting, making the transmission of moment of torsion more direct and lossless, thus improve test accuracy;And eliminate transition bracket, significantly
Ground strengthens testing stand bearing capacity, makes the structure more integration of testing stand simultaneously.
Swing jar support in the present invention is integrally L-shaped, and gripper shoe passes through connecting plate and upper plate reinforcement of weld, horizontal bar plate
And riser is welded between upper plate and lower shoe in " non-" font, greatly enhances rigidity and the intensity of base plate.In stress
When, swing jar support will not produce and rock or deform, and improve the testing result to brake.The outer face of gripper shoe opens up
Groove just oscillating cylinder is stuck in this groove, then with bolt fastening, thus the torsion of oscillating cylinder can be stoped effectively, eliminate
Potential safety hazard, improves the bearing capacity of testing stand.Upper plate, riser and lower shoe all with support plate weld, improve entirety
Intensity, make oscillating cylinder in output torque, will not produce and rock.In addition, all offering square hole on upper plate and lower shoe, side
Welding, and simultaneously alleviate swing jar support overall weight.
In the present invention, measurement module adopts bearing block to replace former not structure of breathing out so that lever arm rotation is smooth, will not produce
Tighten the situation of Ha Fu and locking lever arm;And lever arm is lengthened to 800mm by original 500mm, this makes bearing block
The power of tumbling being subject to reduces 37.5%, and whole stand stress reduces, and test proves that lever arm lengthens and makes whole stand more stable.
Brief description
Fig. 1 is the structural representation of existing brake tester,
Fig. 2 is the structural representation of the present invention,
Fig. 3 is the right view of the swing jar support of the present invention,
Fig. 4 is the left view of the swing jar support of the present invention,
Fig. 5 is that the present invention swings the riser of jar support and the setting figure of horizontal bar plate,
Fig. 6 is the structural representation of the measurement module in the present invention,
Fig. 7 is bearing block group and swing jar support.
In figure:1- base, 2- oscillating cylinder, 3- swing jar support, 3.1- gripper shoe, 3.2- connecting plate, 3.3- upper plate,
3.4- lagging, 3.5- riser, 3.6- lower shoe, 3.7- horizontal bar plate, 3.8- groove;4- transition frame, 5- brake, 6- measures mould
Block, 6.1- bearing block, 6.2 lever arms, 6.3- radial pressure transducer, 6.4- measures stand, 6.5- flange shaft;7- handwheel,
8- shaft coupling, 9- bearing block group, 10- connecting shaft, 11- braking drum flange, 12-brake component flange, 13- brake drum, 14- key,
15- brake component.
Specific embodiment
As shown in Figure 2,3, a kind of brake tester, including the oscillating cylinder 2 being installed on swing jar support 3, brake
5th, brake drum 13 and measurement module 6, described swing jar support 3 and measurement module 6 are all installed on base 1, and described oscillating cylinder props up
The L-shaped structure that frame 3 is made up of gripper shoe 3.1 and base plate, the outer face of described gripper shoe 3.1 offers the end with oscillating cylinder 2
The groove 3.8 that head matches, described oscillating cylinder 2 is stuck in groove 3.8 and is bolted in gripper shoe 3.1;Described bottom
The bearing block group 9 being connected by connecting shaft 10 is installed with plate, shaft coupling 8 and oscillating cylinder 2 are passed through in one end of described connecting shaft 10
Connect, the other end is connected with measurement module 6 by brake 5.
Scheme further, described bearing block group 9 is positioned by key 14, and is bolted on swing jar support 3
Base plate on;Described swing jar support 3, measurement module 6 are bolted on base 1 by key 14 after all being positioned.
As shown in fig. 7, key 14 is installed in the bottom of bearing block group 9, accordingly open up on the base plate swinging jar support 3
There is the groove of fit key 14;During assembling, first the key 14 in bearing block group 9 is stuck in the groove on the base plate swinging jar support 3, then
With bolt, the base plate of bearing block group 9 and swing jar support 3 is coupled together again.The effect of wherein key 14 is subject to lateral shearing
Power, and bolt simply plays interconnection function and is not subject to shearing force, so key 14 protects testing stand operationally, bolt is not cut
Disconnected, thus improve the steadiness between bearing block group 9 and the base plate swinging jar support 3.
Scheme further, the brake drum 13 of described brake 5 is passed through braking drum flange 11 and is connected with connecting shaft 10, described system
The brake component 15 of dynamic device 5 is connected with measurement module 6 by brake component flange 12.
As shown in Fig. 3,4,5, base plate includes upper plate 3.3 and lower shoe 3.6, in upper plate 3.3 and lower shoe 3.6
Between be installed with riser 3.5 and horizontal bar plate 3.7, described upper plate 3.3, riser 3.5 and lower shoe 3.6 are all welded with gripper shoe 3.1;
Described riser 3.5 and horizontal bar plate 3.7 are in " non-" font arrangement, it is provided with lagging 3.4 between riser 3.5;Described gripper shoe
3.1 inner face is connected with upper plate 3.3 by connecting plate 3.2.
Horizontal bar plate 3.7 and riser 3.5 are welded between upper plate 3.3 and lower shoe 3.6 in " non-" font, are significantly enhanced
The rigidity of base plate and intensity.In stress, swing jar support 3 will not produce and rock or deform, and improve to brake
Testing result.The groove 3.8 that the outer face of gripper shoe 3.1 opens up just oscillating cylinder is stuck in this groove, then is fastened with bolt,
Thus the torsion of oscillating cylinder 2 can be stoped effectively, eliminate potential safety hazard, improve the bearing capacity of testing stand.
As shown in fig. 6, measurement module 6 includes radial pressure transducer 6.3 and the lever arm being located on measurement stand 6.4
6.2, the center of described lever arm 6.2 is provided with flange shaft 6.5, the two ends of described flange shaft 6.5 respectively be symmetrically installed in measurement
Bearing block 6.1 on stand 6.4 connects.
Scheme further, the length of described lever arm 2 is 800mm.Lever arm 2 is lengthened to 800mm by original 500mm,
This makes the power of tumbling that bearing block is subject to reduce 37.5%, and whole stand stress reduces, and it is whole that test proves that lever arm lengthening makes
Stand is more stable.
Bearing block 6.1 is bolted on measurement stand 6.4, located at the two of the flange shaft 6.5 at lever arm 6.2 center
End is located in inside bearing block 6.1 respectively, and it is freely rotatable with the bearing in bearing block 6.1, reducing friction resistance.
During use, first pass through shake handwheel 7, after making measurement module slide into specified location on base, fixed with bolt
On base.Then brake to be measured is put in the test of the present invention, its brake drum 13 passes through to brake drum flange 11 and connect
Spindle 10 connects, and the brake component 15 of brake 5 is connected with the flange shaft 6.5 of measurement module 6 by brake component flange 12.Open pendulum
Dynamic cylinder 2, the output torque of oscillating cylinder 2 passes to brake 5 through shaft coupling 8, connecting shaft 10, then passes to thick stick through flange shaft 6.4
Lever arm 6.2, makes lever arm 6.2 rotate and compresses radial pressure transducer 6.3, then passes through to read radial pressure transducer
6.3 numerical value, further according to the torque arm length of known lever arm 6.2, just can extrapolate transmitted torque value.
Above example is not limited only to protection scope of the present invention, all is repaiied based on the basic thought of the present invention
Change or change broadly falls into protection scope of the present invention.
Claims (6)
1. a kind of brake tester, including being installed in swing jar support(3)On oscillating cylinder(2), brake(5), brake drum
(13)And measurement module(6), described swing jar support(3)And measurement module(6)All it is installed in base(1)Upper it is characterised in that:
Described swing jar support(3)It is by gripper shoe(3.1)With the L-shaped structure of base plate composition, described gripper shoe(3.1)Outer face open
It is provided with and oscillating cylinder(2)The groove that matches of termination(3.8), described oscillating cylinder(2)It is stuck in groove(3.8)Interior and pass through bolt
It is fixed on gripper shoe(3.1)On;It is installed with by connecting shaft on described base plate(10)The bearing block group connecting(9), described connection
Axle(10)One end pass through shaft coupling(8)With oscillating cylinder(2)Connect, the other end passes through brake(5)With measurement module(6)Even
Connect.
2. a kind of brake tester according to claim 1 it is characterised in that:Described base plate includes upper plate(3.3)
And lower shoe(3.6), positioned at upper plate(3.3)And lower shoe(3.6)Centre is installed with riser(3.5)With horizontal bar plate(3.7), institute
State upper plate(3.3), riser(3.5)And lower shoe(3.6)All and gripper shoe(3.1)Welding;Described riser(3.5)With horizontal bar plate
(3.7)It is in " non-" font arrangement, positioned at riser(3.5)Between be provided with lagging(3.4);Described gripper shoe(3.1)Inner face
By connecting plate(3.2)With upper plate(3.3)Connect.
3. a kind of brake tester according to claim 1 it is characterised in that:Described bearing block group(9)By key
(14)It is bolted on swing jar support after being positioned(3)Base plate on;Described swing jar support(3), measurement module
(6)All by key(14)It is bolted on base after being positioned(1).
4. a kind of brake tester according to claim 1 it is characterised in that:Described brake(5)Brake drum
(13)By braking drum flange(11)With connecting shaft(10)Connect, described brake(5)Brake component(15)By brake component method
Blue(12)With measurement module(6)Connect.
5. a kind of brake tester according to claim 1 it is characterised in that:Described measurement module(6)Including being located at
Measurement stand(6.4)On radial pressure transducer(6.3)And lever arm(6.2), described lever arm(6.2)Center be provided with
Flange shaft(6.5), described flange shaft(6.5)Two ends respectively be symmetrically installed in measurement stand(6.4)On bearing block(6.1)
Connect.
6. a kind of brake tester according to claim 5 it is characterised in that:Described lever arm(2)Length be
800mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610664758.4A CN106441828A (en) | 2016-08-13 | 2016-08-13 | Brake testing stand |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610664758.4A CN106441828A (en) | 2016-08-13 | 2016-08-13 | Brake testing stand |
Publications (1)
Publication Number | Publication Date |
---|---|
CN106441828A true CN106441828A (en) | 2017-02-22 |
Family
ID=58184509
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610664758.4A Pending CN106441828A (en) | 2016-08-13 | 2016-08-13 | Brake testing stand |
Country Status (1)
Country | Link |
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CN (1) | CN106441828A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113008437A (en) * | 2021-02-26 | 2021-06-22 | 北京起重运输机械设计研究院有限公司 | Device and method for testing dynamic braking torque of brake motor |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11304609A (en) * | 1998-04-16 | 1999-11-05 | Meidensha Corp | Brake test equipment |
CN104990713A (en) * | 2015-07-28 | 2015-10-21 | 江苏科技大学 | Automobile brake assembly fatigue test stand |
CN105628362A (en) * | 2015-12-31 | 2016-06-01 | 上海市特种设备监督检验技术研究院 | Dynamic test system and method of brake |
CN205333303U (en) * | 2015-12-31 | 2016-06-22 | 上海市特种设备监督检验技术研究院 | High rotational speed stopper dynamic test device |
CN205958247U (en) * | 2016-08-13 | 2017-02-15 | 安徽合力股份有限公司 | Brake test bed |
-
2016
- 2016-08-13 CN CN201610664758.4A patent/CN106441828A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11304609A (en) * | 1998-04-16 | 1999-11-05 | Meidensha Corp | Brake test equipment |
CN104990713A (en) * | 2015-07-28 | 2015-10-21 | 江苏科技大学 | Automobile brake assembly fatigue test stand |
CN105628362A (en) * | 2015-12-31 | 2016-06-01 | 上海市特种设备监督检验技术研究院 | Dynamic test system and method of brake |
CN205333303U (en) * | 2015-12-31 | 2016-06-22 | 上海市特种设备监督检验技术研究院 | High rotational speed stopper dynamic test device |
CN205958247U (en) * | 2016-08-13 | 2017-02-15 | 安徽合力股份有限公司 | Brake test bed |
Non-Patent Citations (1)
Title |
---|
常方坡: "叉车鼓式制动器疲劳试验研究", 《起重机运输机械》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113008437A (en) * | 2021-02-26 | 2021-06-22 | 北京起重运输机械设计研究院有限公司 | Device and method for testing dynamic braking torque of brake motor |
CN113008437B (en) * | 2021-02-26 | 2023-02-28 | 北京起重运输机械设计研究院有限公司 | Device and method for testing dynamic braking torque of brake motor |
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Application publication date: 20170222 |
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