CN106438454A - Energy-saving automobile engine cooling water pump - Google Patents

Energy-saving automobile engine cooling water pump Download PDF

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Publication number
CN106438454A
CN106438454A CN201610893572.6A CN201610893572A CN106438454A CN 106438454 A CN106438454 A CN 106438454A CN 201610893572 A CN201610893572 A CN 201610893572A CN 106438454 A CN106438454 A CN 106438454A
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China
Prior art keywords
impeller
engine cooling
automobile engine
cooling water
energy
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CN201610893572.6A
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蒋弼夏
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Jiangxi Yunjia Pump Industry Manufacturing Co ltd
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Jiangxi Yunjia Pump Industry Manufacturing Co ltd
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Priority to CN201610893572.6A priority Critical patent/CN106438454A/en
Publication of CN106438454A publication Critical patent/CN106438454A/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/18—Rotors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00—Pumping cooling-air or liquid coolants
    • F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention relates to the technical field of automobile engine cooling water pumps, in particular to an energy-saving automobile engine cooling water pump. The energy-saving automobile engine cooling water pump comprises a pump case, and the pump case is provided with a bearing seat, a water seal seat, a spiral flow channel, a water leakage hole, an installation hole and a sealing groove; and a shaft connection bearing is installed on the bearing seat of the pump case, a transmission flange plate is installed on a journal at the left end of the shaft connection bearing, a water seal is installed in the middle of a journal at the right end of the shaft connection bearing and on the water seal seat of the pump case, a screw hole is formed in the end face of the journal at the right end of the shaft connection bearing, an impeller is installed on the journal at the right end, and blades of the impeller are located on one side of a water inlet of the impeller. According to the energy-saving automobile engine cooling water pump, the problems that existing automobile engine cooling water pumps are high in noise, low in work efficiency and large in power loss are solved.

Description

节能型汽车发动机冷却水泵Energy-saving automobile engine cooling water pump

技术领域technical field

本发明涉及汽车发动机冷却水泵的技术领域,具体涉及一种节能型汽车发动机冷却水泵。The invention relates to the technical field of automobile engine cooling water pumps, in particular to an energy-saving automobile engine cooling water pump.

背景技术Background technique

现有技术汽车发动机冷却水泵的进水方式主要有两种方式:一种是水泵体侧面设有进水管,水从侧面进入环形吸水室,再进入叶轮,此时水封设在叶轮进水口同一侧低压区;另一种是水直接从机体内直接进入叶轮,此时水封设在叶轮进水口另一侧的高压区,目前汽车发动机冷却水泵,尤其是乘用车发动机冷却水泵大多采用后一种方式,且叶轮大多数采用钢板冲压加工的开式叶轮;现有技术汽车发动机冷却水泵存在的问题是:1、从机体内直接进入叶轮的水直接冲击着轴连轴承与叶轮联接处的端面,产生涡带、气蚀现象,冷却水泵的噪声大、水流流速阻力大、水力损失大;2、钢板冲压加工的开式叶轮由于自身工艺固有特点,叶片转折处存在的缺口使得进水口低压区与另一侧水封腔高压区相通,造成部分水回流和产生涡旋现象,冷却水泵的噪音大,功率损耗大及工作效率低。In the prior art, there are mainly two ways of water intake to the automobile engine cooling water pump: one is that the water inlet pipe is provided on the side of the pump body, and the water enters the annular water suction chamber from the side, and then enters the impeller. The other is that the water enters the impeller directly from the body. At this time, the water seal is set in the high pressure area on the other side of the impeller water inlet. At present, the cooling water pumps of automobile engines, especially the engine cooling water pumps of passenger cars, are mostly used. One method, and most of the impellers are open impellers that are stamped and processed by steel plates; the problems in the prior art automotive engine cooling water pumps are: 1. The water that directly enters the impeller from the body directly impacts the joint between the shaft-connected bearing and the impeller. The end face produces vortex belts and cavitation phenomena, the noise of the cooling water pump is large, the flow velocity resistance is large, and the hydraulic loss is large; 2. Due to the inherent characteristics of the steel plate stamping process, the gap at the turning point of the blade makes the water inlet low pressure The high-pressure zone of the water seal chamber on the other side communicates with the high-pressure zone of the water seal chamber on the other side, causing part of the water to flow back and generate vortex phenomena. The noise of the cooling water pump is large, the power loss is large, and the work efficiency is low.

发明内容Contents of the invention

本发明的目的就是要解决现有汽车发动机冷却水泵所存在的噪声大、工作效率低、功率损耗大的问题,从而提供一种节能型汽车发动机冷却水泵。The object of the present invention is to solve the problems of high noise, low working efficiency and large power loss in the existing automobile engine cooling water pump, so as to provide an energy-saving automobile engine cooling water pump.

本发明为了实现上述目的,采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种节能型汽车发动机冷却水泵,它包括有泵壳,泵壳上分别设有轴承位、水封位、螺旋流道、漏水孔、装机孔及密封槽;An energy-saving automobile engine cooling water pump, which includes a pump casing, and the pump casing is respectively provided with a bearing position, a water seal position, a spiral flow channel, a water leakage hole, an installation hole and a sealing groove;

在泵壳的轴承位处安装有轴连轴承,轴连轴承的左端轴颈安装有传动法兰盘,轴连轴承的右端轴颈中部及泵壳的水封位处安装有水封,轴连轴承的右端轴颈的端面设有螺孔,右端轴颈安装有叶轮,叶轮上的叶片处于叶轮进水口一侧。A shaft-connected bearing is installed at the bearing position of the pump casing. A transmission flange is installed on the left end journal of the shaft-connected bearing. A water seal is installed at the middle of the right-end journal of the shaft-connected bearing and the water seal position of the pump casing. The end face of the right end journal of the bearing is provided with a screw hole, and the right end journal is equipped with an impeller, and the blade on the impeller is on the side of the water inlet of the impeller.

进一步的,所述的叶轮进水口处安装有导流锥体,导流锥体的大端设有螺柱,安装在轴连轴承的右端轴颈端面螺孔内,导流锥体的小端是延伸安装至叶轮进水口,叶片的联接幅板上无间隙安装圆环形背板,所述圆环形背板外径与叶轮外径相等,圆环形背板中间设有内孔,内孔直径与叶轮进水口直径相等。Further, a diversion cone is installed at the water inlet of the impeller, and the large end of the diversion cone is provided with a stud, which is installed in the screw hole on the end face of the shaft journal at the right end of the shaft-connected bearing, and the small end of the diversion cone It is extended and installed to the water inlet of the impeller. There is no gap on the connecting plate of the blade to install a circular back plate. The outer diameter of the circular back plate is equal to the outer diameter of the impeller. The diameter of the hole is equal to the diameter of the impeller inlet.

进一步的,所述的叶轮为钢板冲压成型的开式叶轮。Further, the impeller is an open impeller formed by stamping a steel plate.

进一步的,导流锥体是由螺柱及圆锥体构成, 导流锥体的螺柱安装在轴连轴承的右端轴颈的端面螺孔内,导流锥体的小端是延伸安装至叶轮进水口。Further, the diversion cone is composed of a stud and a cone, the stud of the diversion cone is installed in the end face screw hole of the right end journal of the shaft-connected bearing, and the small end of the diversion cone is extended to the impeller water intake.

进一步的,所述的圆环形背板外径同叶轮外径相等,内孔直径与叶轮进水口直径相同,圆环形背板无间隙安装在叶片的联接幅板上。Further, the outer diameter of the annular back plate is equal to the outer diameter of the impeller, the diameter of the inner hole is the same as the diameter of the water inlet of the impeller, and the annular back plate is installed on the connecting web of the blade without gaps.

本发明的有益效果:Beneficial effects of the present invention:

本发明与现有的汽车发动机冷却水泵相比较,本发明将叶轮的联接幅板上无间隙安装一圆环形背板,堵住出水高压区水回流到进水低压区,使开式叶轮变成半开式叶轮,减小水流损耗,提高水力效率;本发明在叶轮进水口处叶轮与轴连轴承右端轴颈联接的端面上安装一导流锥体,可消除进水水流冲击损失,降低水流噪声,降低水流功率损耗;经测试,本发明使水泵的效率提高了25%;本发明结构紧凑,效果显著,造价低廉及应用范围广;本发明较好地解决了现有的汽车发动机冷却水泵所存在噪声大、低效高耗问题。Compared with the existing automobile engine cooling water pump, the present invention installs a ring-shaped back plate without gaps on the connecting web of the impeller to block the water in the high-pressure area of the water outlet from returning to the low-pressure area of the water inlet, so that the open impeller becomes A semi-open impeller reduces water flow loss and improves hydraulic efficiency; the present invention installs a diversion cone on the end surface where the impeller is connected to the shaft journal at the right end of the shaft-connected bearing at the water inlet of the impeller, which can eliminate the impact loss of water inflow and reduce the Water flow noise reduces water flow power loss; after testing, the invention improves the efficiency of the water pump by 25%; the invention has compact structure, remarkable effect, low cost and wide application range; the invention better solves the problem of existing automobile engine cooling The water pump has the problems of high noise, low efficiency and high consumption.

附图说明Description of drawings

图1为本发明的结构主视图;Fig. 1 is a structural front view of the present invention;

图2为本发明的叶轮结构主视图;Fig. 2 is the front view of the impeller structure of the present invention;

图3为本发明的叶轮结构剖视图;Fig. 3 is a sectional view of the impeller structure of the present invention;

图4为本发明的圆环形背板主视图;Fig. 4 is the front view of the annular backboard of the present invention;

图5为本发明的导流锥体主视图;Fig. 5 is the front view of the guide cone of the present invention;

图中:1-传动法兰盘,2-泵壳,3-轴连轴承,4-轴承位,5-水封,6-圆环形背板,7-联接幅板,8-螺旋流道,9-装机孔,10-密封槽,11-叶片,12-叶轮,13-导流锥体,14-叶轮进水口,15-螺孔,16-内孔,17-漏水孔,18-水封位,19-右端轴颈。20—左端轴颈,21--螺柱,22-圆锥体。In the figure: 1-transmission flange, 2-pump casing, 3-shaft connecting bearing, 4-bearing position, 5-water seal, 6-circular back plate, 7-connecting web, 8-spiral flow channel , 9-installation hole, 10-seal groove, 11-blade, 12-impeller, 13-guiding cone, 14-impeller water inlet, 15-screw hole, 16-inner hole, 17-leakage hole, 18-water Seal, 19-right end journal. 20—left end journal, 21—screw, 22—cone.

具体实施方式detailed description

实施例:(详见图1) 一种节能汽车发动机冷却水泵,它具有泵壳2,泵壳2上分别设有轴承位4、水封位18、螺旋流道8、漏水孔17及装机孔9、密封槽10;在泵壳2的轴承位4处安装有轴连轴承3,轴连轴承3的左端轴颈20安装有传动法兰盘1,轴连轴承3的右端轴颈19中部及泵壳2的水封位18处安装有水封5,轴连轴承3的右端轴颈19的端面设有螺孔15,右端轴颈19安装有叶轮12,所述的叶轮12为钢板冲压成型的开式叶轮,叶轮12上的叶片11处于叶轮进水口14一侧,其特征是:所述的叶轮进水口处安装有导流锥体13,导流锥体13的大端设有螺柱21,安装在轴连轴承3的右端轴颈19端面螺孔15内,导流锥体13的小端是延伸安装至叶轮12进水口14,并伸出10 mm,叶片11的联接幅板7上无间隙安装厚度为1 mm的圆环形背板6,所述圆环形背板6外径与叶轮12外径相等,圆环形背板6中间设有内孔16,内孔16直径与叶轮12进水口直径相等。Embodiment: (see Fig. 1 for details) An energy-saving automobile engine cooling water pump has a pump casing 2, and the pump casing 2 is respectively provided with a bearing position 4, a water seal position 18, a spiral flow channel 8, a water leakage hole 17 and a mounting hole 9. Sealing groove 10; the shaft-connected bearing 3 is installed at the bearing position 4 of the pump casing 2, the left end journal 20 of the shaft-connected bearing 3 is installed with a transmission flange 1, the middle part of the right-end journal 19 of the shaft-connected bearing 3 and A water seal 5 is installed at the water seal position 18 of the pump casing 2, and a screw hole 15 is provided on the end face of the right end journal 19 of the shaft-connected bearing 3, and the right end journal 19 is equipped with an impeller 12, which is formed by stamping a steel plate The open impeller, the blade 11 on the impeller 12 is on the side of the water inlet 14 of the impeller, and it is characterized in that: the water inlet of the impeller is equipped with a diversion cone 13, and the large end of the diversion cone 13 is provided with a stud 21. Installed in the right end journal 19 of the shaft-connected bearing 3 in the end face screw hole 15, the small end of the diversion cone 13 is extended and installed to the water inlet 14 of the impeller 12, and protrudes 10 mm, and the connecting web 7 of the blade 11 Install an annular back plate 6 with a thickness of 1 mm on the top without clearance, the outer diameter of the annular back plate 6 is equal to the outer diameter of the impeller 12, and an inner hole 16 is arranged in the middle of the annular back plate 6, and the diameter of the inner hole 16 is Equal with impeller 12 inlet diameters.

本发明所述的导流锥体13是由螺柱21及圆锥体22构成(详见图5), 导流锥体13的螺柱21安装在轴连轴承3的右端轴颈19的端面螺孔15内,导流锥体13的小端是延伸安装至叶轮进水口14,并伸出10 mm,。The diversion cone 13 of the present invention is composed of a stud 21 and a cone 22 (see Figure 5 for details). In the hole 15, the small end of the diversion cone 13 is extended and installed to the water inlet 14 of the impeller, and protrudes 10 mm.

本发明所述的圆环形背板6外径同叶轮12外径相等,内孔16直径与叶轮进水口14直径相同,圆环形背板6厚度为1 mm(详见图2、图3、图4),圆环形背板6无间隙安装在叶片11的联接幅板7上。The outer diameter of the annular back plate 6 of the present invention is equal to the outer diameter of the impeller 12, the diameter of the inner hole 16 is the same as the diameter of the impeller water inlet 14, and the thickness of the annular back plate 6 is 1 mm (see Figure 2 and Figure 3 for details , Figure 4), the annular back plate 6 is installed on the connecting web 7 of the blade 11 without gaps.

Claims (5)

1.一种节能型汽车发动机冷却水泵,它包括有泵壳(2),泵壳(2)上分别设有轴承位(4)、水封位(18)、螺旋流道(8)、漏水孔(17)、装机孔(9)及密封槽(10);1. An energy-saving automobile engine cooling water pump, which includes a pump casing (2), and the pump casing (2) is respectively equipped with a bearing position (4), a water seal position (18), a spiral flow channel (8), a water leakage hole (17), mounting hole (9) and sealing groove (10); 其特征在于:在泵壳(2)的轴承位(4)处安装有轴连轴承(3),轴连轴承(3)的左端轴颈(20)安装有传动法兰盘(1),轴连轴承(3)的右端轴颈(19)中部及泵壳(2)的水封位(18)处安装有水封(5),轴连轴承(3)的右端轴颈(19)的端面设有螺孔(15),右端轴颈(19)安装有叶轮(12),叶轮(12)上的叶片(11)处于叶轮进水口(14)一侧。It is characterized in that a shaft-connected bearing (3) is installed at the bearing position (4) of the pump casing (2), and a drive flange (1) is installed on the left end journal (20) of the shaft-connected bearing (3). A water seal (5) is installed in the middle of the right end journal (19) of the bearing (3) and at the water seal position (18) of the pump casing (2), and the end face of the right end journal (19) of the shaft connection bearing (3) Screw holes (15) are provided, and the right end journal (19) is equipped with an impeller (12), and the blade (11) on the impeller (12) is on the side of the impeller water inlet (14). 2.根据权利要求1所述的节能型汽车发动机冷却水泵,其特征在于:所述的叶轮进水口处安装有导流锥体(13),导流锥体(13)的大端设有螺柱(21),安装在轴连轴承(3)的右端轴颈(19)端面螺孔(15)内,导流锥体(13)的小端是延伸安装至叶轮(12)进水口(14),叶片(11)的联接幅板(7)上无间隙安装圆环形背板(6),所述圆环形背板(6)外径与叶轮(12)外径相等,圆环形背板(6)中间设有内孔(16),内孔(16)直径与叶轮(12)进水口直径相等。2. The energy-saving automobile engine cooling water pump according to claim 1, characterized in that: a guide cone (13) is installed at the water inlet of the impeller, and the large end of the guide cone (13) is provided with a screw The column (21) is installed in the screw hole (15) on the right end of the journal (19) of the shaft-connected bearing (3), and the small end of the diversion cone (13) is extended and installed to the water inlet (14) of the impeller (12) ), the connecting web (7) of the blade (11) is installed with an annular back plate (6) without clearance, the outer diameter of the annular back plate (6) is equal to the outer diameter of the impeller (12), and the annular An inner hole (16) is arranged in the middle of the back plate (6), and the diameter of the inner hole (16) is equal to the diameter of the water inlet of the impeller (12). 3.根据权利要求1所述的节能型汽车发动机冷却水泵,其特征在于:所述的叶轮(12)为钢板冲压成型的开式叶轮。3. The energy-saving automobile engine cooling water pump according to claim 1, characterized in that: the impeller (12) is an open impeller formed by stamping a steel plate. 4.根据权利要求1所述的节能型汽车发动机冷却水泵,其特征在于:导流锥体(13)是由螺柱(21)及圆锥体(22)构成, 导流锥体(13)的螺柱(21)安装在轴连轴承(3)的右端轴颈(19)的端面螺孔(15)内,导流锥体(13)的小端是延伸安装至叶轮进水口(14)。4. The energy-saving automobile engine cooling water pump according to claim 1, characterized in that: the diversion cone (13) is composed of a stud (21) and a cone (22), and the diversion cone (13) The stud (21) is installed in the end face screw hole (15) of the right end journal (19) of the shaft-connected bearing (3), and the small end of the diversion cone (13) is extended and installed to the impeller water inlet (14). 5.根据权利要求1所述的节能型汽车发动机冷却水泵,其特征在于:所述的圆环形背板(6)外径同叶轮(12)外径相等,内孔(16)直径与叶轮进水口(14)直径相同,圆环形背板(6)无间隙安装在叶片(11)的联接幅板(7)上。5. The energy-saving automobile engine cooling water pump according to claim 1, characterized in that: the outer diameter of the annular back plate (6) is equal to the outer diameter of the impeller (12), and the diameter of the inner hole (16) is the same as that of the impeller The water inlets (14) have the same diameter, and the annular back plate (6) is installed on the connecting web (7) of the blade (11) without gaps.
CN201610893572.6A 2016-10-13 2016-10-13 Energy-saving automobile engine cooling water pump Pending CN106438454A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461365A (en) * 2017-09-26 2017-12-12 钱康 A kind of anti-channeling ejector half auto pump
CN118548227A (en) * 2024-07-30 2024-08-27 盖瑞特动力科技(上海)有限公司 Rotary machine

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Application publication date: 20170222