CN106436120A - Energy-saving oven of hot air tenter - Google Patents
Energy-saving oven of hot air tenter Download PDFInfo
- Publication number
- CN106436120A CN106436120A CN201611097591.4A CN201611097591A CN106436120A CN 106436120 A CN106436120 A CN 106436120A CN 201611097591 A CN201611097591 A CN 201611097591A CN 106436120 A CN106436120 A CN 106436120A
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- Prior art keywords
- air
- dust
- air duct
- dedusting
- water tank
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- 239000004744 fabric Substances 0.000 claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000005276 aerator Methods 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 64
- 238000007493 shaping process Methods 0.000 claims description 19
- 238000009432 framing Methods 0.000 claims description 18
- 238000000151 deposition Methods 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 11
- 239000010865 sewage Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 18
- 230000008901 benefit Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000005457 optimization Methods 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 244000179684 Passiflora quadrangularis Species 0.000 description 2
- 235000011266 Passiflora quadrangularis Nutrition 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001717 pathogenic effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000035900 sweating Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VIKNJXKGJWUCNN-XGXHKTLJSA-N norethisterone Chemical compound O=C1CC[C@@H]2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1 VIKNJXKGJWUCNN-XGXHKTLJSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/02—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by endless chain or like apparatus
- D06C3/04—Tentering clips
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention provides an energy-saving oven of a hot air tenter. Fabric clamping rails are arranged in an oven box for conveying fabric, air nozzles are formed above and below the fabric, the fabric is directly heated through infrared lamp tubes, the infrared lamp tubes are provided with metal arc-shaped reflectors, and the metal arc-shaped reflectors are installed in the air nozzles. A dehumidifying and dedusting water tank is arranged in the oven box, clean air is sprayed out from the air nozzles by a circulating fan, the clean air is sucked by an air blower and pressed into the dehumidifying and dedusting water tank through an aerator pipe, and return air going out of the dehumidifying and dedusting water tank is purified by a dedusting disc and then conveyed back to an air inlet of the circulating fan. The whole product is in integrated sealed design, air with heat cycle does not need to be exhausted out of a case, heat exchange is not needed, heat energy losses are reduced, temperature rise is rapid, heat efficiency is high, and the advantages of being simple in structure, easy to maintain, low in investment, small in size and the like are achieved.
Description
Technical field
The present invention relates to the supporting oven equipment in a kind of Weaving device hot blast framing shaping machine, especially hot blast tentering are fixed
The energy-saving baking box of type machine.
Background technology
Hot blast framing shaping machine is textile industry industry common device, its object is to dyeization cloth is carried out with softness, endures with all one's will, draws
Width etc. is processed, and so that the aspects such as the feel of fabric material, fabric width, flat appearance degree is improved, and plays the sizing of stable dimensions
Effect.
Its operation principle is labor and materials that cloth first macerates, and uniformly squeezes through roll, subsequently into baking oven.Cloth is in baking oven
In, through high-temperature hot-air drying and shaping and then discharging.
Baking oven is the visual plant of hot blast framing shaping machine, and is extreme energy consumption equipment, general hot blast framing shaping machine
Its energy consumption of single-unit baking oven, in more than 40KW, is outwards discharged high-temperature gas during use, is brought thermal waste, and has multiple baking oven strings
Connection uses, and overall power is high.
Although the high-temperature gas having the generation to baking oven for the multiple technologies carries out energy recovery, reach the purpose saving energy consumption,
But the overall energy consumption of baking oven is still higher.And heat recovery technology equally produces energy consumption, and increase volume and the cost of equipment.
Content of the invention
The technical problem to be solved, is to provide a kind of energy-saving baking box of hot blast framing shaping machine, reaches energy-conservation
The purpose reducing discharging, and take into account structure simply it is easy to safeguard, the advantage not increasing equipment volume.
For reaching object above, the present invention provides a kind of energy-saving baking box of hot blast framing shaping machine, in the baking of heat-insulation and heat-preservation
In box body both sides have folder cloth track, cloth by both sides press from both sides cloth railway clamping, suspend convey in the air and rearward, cloth upper
There is upper air duct side, and there is lower section road lower section, and upper air duct and lower air duct have multiple air nozzles in the face of cloth, and the inside of air nozzle has red
Outside line fluorescent tube, there is metal curved reflector at the rear of infrared lamp.
The infrared waveses of infrared lamp can directly heat surface and the inside of cloth, makes overall equal inside and outside cloth entirety
Weighing apparatus heats up, quick heating, and centralized heat energy.
Metal curved reflector can reflect infrared lamp back to the infrared waveses of cloth side, makes infrared lamp
Infrared waveses greater concentration of project design on fabric surface, the infrared waveses distributing can also be absorbed, make metal curved reflection
Plate becomes higher temperature carrier, and the circulation air flowing to air nozzle is preheated, and another advantage is to avoid high-speed circulating air direct
Impact infrared lamp, caused unstable working condition and suitable bad problem.
Circulation air, around flowing through infrared lamp surface, further heats up, and reduces infrared lamp surface temperature simultaneously,
Infrared lamp is made to work more stable, the life-span is longer.
Preheated circulation air is ejected into design on fabric surface, plays cooling effect to cloth, it is to avoid cloth temperature is too high, with
When take away moisture and the dust of cloth, play the effect of dry cleansing cloth；Now the circulation air of cleaning is mingled with water originally
Divide and dust, become pending air.
Upper air duct is communicated with the air outlet of circulating fan after being merged with side two pipeline of lower air duct, and two pipeline downstreams have
Air door；The air outlet of circulating fan has the drainage screen that can extract, and circulating fan is fixed on baking oven casing side.
The purpose of air door is to adjust the pressure balance of upper air duct and lower air duct, makes cloth be in suspended state.
Baking oven casing opposite side dries dust-proof water tank, and the dust-proof water tank that dries fills water, and pipeline communication baking oven casing is arranged at bottom
The transparent observing pipe of outside, transparent observing bottom of the tube has Sewage outlet.
Dry and have aerator outside dust-proof water tank, sheaf space on the air intake vent connection baking oven casing of aerator, dry water in dust removal
Many aerating pipes are had from top to bottom to insert water tank bottom above case, aerating pipe top connects the air outlet of aerator, under aerating pipe
Half section has intensive perforate.
Pending air with moisture and dust is squeezed into by aerating pipe in the water of the dust-proof water tank that dries by aerator, is formed
Bubble overflows from aerating pipe perforate, and in uphill process, moisture is absorbed, and reaches dehumidifying purpose, and big dust is detained in addition
In water, therefore pending air is by preliminary purification.
During dust-proof water tank work of drying, constantly there are moisture and dust impurities accumulation, therefore, the water yield is gradually to rise
High, can be observed and dust impurities accumulation situation by transparent observing pipe, discharge excessive moisture from Sewage outlet in time.This
During invention steady operation, substantially do not need to add water, therefore save water resource.
Drying has opening, open communication return air duct above the dust-proof water tank water surface, and return air duct leads to entering of circulating fan
Air port；Dedusting disk is had to separate in the middle of return air duct, dedusting disk is driven by dedusting table motor, and there is stick-like dedusting dedusting disk lower half
Brush.
Return air duct is located at the top half of dedusting disk, when pending air flows in return air duct, entrained dust
Intercepted by dedusting disk, dedusting disk constantly rotates, the dust intercepted is taken out of return air duct, resilient dedusting on dust removal brush
Silk, dust is constantly scraped off dedusting disk, can clean dedusting disk by high-speed rotation, and the dedusting disk area after cleaning comes back to return air
Pipeline location, continues to intercept dust.Therefore the dedusting efficient work of the present invention and automated cleaning are it is easy to safeguard.
There is depositing dust dividing plate above return air duct by baking oven box house cavity horizontal subdivision, be depositing dust below depositing dust dividing plate
Area, top is baking zone；Depositing dust dividing plate avoids dust to be back in circulation air, and there is not big air-flow in depositing dust area, has
Help dust and be deposited to laying dust area bottom.
The wavelength of adopted infrared lamp is 3-100 micron, and most optimum wavelengths are 10-30 micron.Set as a kind of optimization
Meter, the infrared lamp of the present invention can quick dismounting and change, for different clothes using different wave length infrared lamp, can
Optimization processing effect further.
The infrared ray wave energy of this wavelength penetrates cloth top layer, makes cloth inner heat, improves drying effect, to 0.5 milli
Grenadine about rice or the thick cloth of 2 millimeter, all have preferable effect.
As a kind of optimization design, return air duct section is semicircle, and its arc connects while with dedusting disk arc, and its straight flange is high
In dedusting disk horizontal axis, this design can provide maximum ventilation area.
As a kind of optimization design, there is thermometer detection water temperature in the dust-proof water tank that dries, when water temperature is higher than 90 degree, add
Extraneous cold water cooling, this design is the high load capacity working time in order to improve equipment, in the case of not increasing equipment investment, carries
High production capacity.
As a kind of optimization design, upper air duct is spaced with the air nozzle of lower air duct;Make design on fabric surface each position wind-force
Uniformly；
Have between air nozzle and rush down air port interval, the width rushing down air port is about the half of air nozzle, rushes down air port and can make circulation air warp
Cross quickly to dissipate after design on fabric surface and overflow, accelerate design on fabric surface wind speed, make dedusting effect of drying more excellent.
As a kind of optimization design, in the middle of return air duct, there are multiple dedusting disks；Multiple dedusting disks share a dedusting disk and turn
Axle；The filter opening arrangement from coarse to fine of dedusting disk, can filter different thicknesses dust successively, optimize filter effect, improve and dedusting disk
Ventilation rate.
The present invention is further equipped with corresponding electric control system, and this electric control system is mainly for infrared lamp and wind
The power of machine is controlled, and testing equipment various places inside temperature and adjustment airdoor control blast flow, warning abnormality, and one
As be integrated in the Electronic Control Assembly of a whole set of hot blast framing shaping machine system.
It is an advantage of the current invention that：
（1）Using the infrared lamp of specific wavelength, drying cloth can be directly heated, quick heating and uniformly.
（2）Inner water-tank dehumidifying dust removal is processed, saving water resource.
（3）Built-in filtration system, it is to avoid in circulation air, dust forms secondary pollution to cloth.
（4）Using dedusting disk filtration system, the high flow rate keeping air is constantly cleaned on surface, without secondary pressurized, drops
The low demand to circulating fan power.
（5）Full machine integral type closure designs, band circulated heated air need not discharge cabinet, without heat exchange process, reduces
Thermal energy consumption undermines equipment production run cost.
Brief description
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Fig. 1 is the sectional view of embodiments of the invention.
Fig. 2 is the partial top view of Fig. 1 embodiment.
Fig. 3 is the hot air circulation schematic diagram of Fig. 1 embodiment.
Fig. 4 is the detailed structure figure of the dedusting disk filtration system of the present invention.
In figure：
Baking oven casing 1；Folder cloth track 2；Cloth 3；Upper air duct 4；Air nozzle 5；Reflector 6；Infrared lamp 7；Folder cloth track 8；
Air door 9；Drainage screen 10；Circulating fan 11；Dust removal port 12；Lower air duct 13；Return air duct 14；Dedusting table motor 15；Dedusting disk turns
Axle 16；Dedusting disk 17；Dust removal brush 18；Depositing dust area 19；Sewage outlet 20；Observing tube 21；Aerating pipe 22；Dry dust-proof water tank
23；Aerator 24；
Rush down air port 501；Depositing dust dividing plate 1401；Dust removal brush motor 1801.
Specific embodiment
As shown in figure 1, the embodiment of the energy-saving baking box of hot blast framing shaping machine of the present invention, in the baking oven case of heat-insulation and heat-preservation
In body 1, there are folder cloth track 2 and folder cloth track 8 in both sides, and cloth 3 is pressed from both sides cloth railway clamping by both sides, suspends in the air and rearward defeated
Send, there is upper air duct 4 top of cloth 3, lower section has lower section road 13, upper air duct 4 and lower air duct 13 to have multiple spray wind in the face of cloth
Mouth 5, there is infrared lamp 7 inside of air nozzle 5, and there is metal curved reflector 6 at the rear of infrared lamp 7.
The infrared waveses of infrared lamp 7 can directly heat surface and the inside of cloth 3, makes whole inside and outside cloth 3 entirety
Body equilibrium heats up, quick heating, and centralized heat energy.
Metal curved reflector 6 can reflect infrared lamp 7 back to the infrared waveses of cloth 3 side, makes infrared ray
The infrared waveses of fluorescent tube 7 are greater concentration of to project cloth 3 surface, also can absorb the infrared waveses distributing, make metal arc
Reflector 6 becomes higher temperature carrier, and the circulation air flowing to air nozzle 5 is preheated.
Circulation air is streamed through infrared lamp 7 surface, further heats up, and reduces infrared lamp 7 surface simultaneously
Temperature, makes infrared lamp 7 work more stable, the life-span is longer.
Preheated circulation air high velocity jet, to cloth 3 surface, is made to 3 coolings of the cloth heated by infrared waveses
With, it is to avoid cloth 3 temperature is too high, takes away moisture and the dust of cloth 3 simultaneously, plays the effect being dried and cleaning cloth 3；This
The circulation air of Shi Yuanben cleaning is mingled with moisture and dust, becomes pending air.
Upper air duct 4 is communicated with the air outlet of circulating fan 11 after being merged with side two pipeline of lower air duct 13, and two pipelines close
And there is air door 9 at place；The air outlet of circulating fan 11 has the drainage screen 10 that can extract, and circulating fan 11 is fixed on baking oven casing 1
Side.
The purpose of air door 9 is to adjust the pressure balance of upper air duct 4 and lower air duct 13, makes cloth 3 be in suspended state.
Baking oven casing 1 opposite side dries dust-proof water tank 23, and dry the internal dress water of dust-proof water tank 23, and pipeline communication is arranged at bottom
The transparent observing pipe 21 of baking oven casing 1 outside, Sewage outlet 20 is arranged at transparent observing pipe 21 bottom.
The dust-proof water tank 23 that dries has outward aerator 24, and the air intake vent of aerator 24 connects the internal upper sheaf space of baking oven casing 1,
Dry and have above dust-proof water tank 23 many aerating pipes 22 from top to bottom to insert water tank bottom, aerating pipe 22 top connects aerator 24
Air outlet, aerating pipe 22 caliber be 3-5 centimetre, lower semisection has intensive perforate.The size of perforate is 0.5-2 millimeter, higher
Position perforate is thinner, and bottom opening is thicker, and the bottom of aerating pipe 22 wet dust-proof water tank 23 of leaving away has more than 15 centimetres distances of holding,
Reserve sediment space to dust.
Pending air with moisture and dust is squeezed into the water of the dust-proof water tank 23 that dries by aerator 24 by aerating pipe 22
In, form bubble and overflow from the lower half perforate of aerating pipe 22, in uphill process, moisture in air is absorbed, and reaches dehumidifying
Purpose, in addition big dust be trapped in water, therefore pending air is by preliminary purification.
During dust-proof water tank 23 work of drying, constantly there are moisture and dust impurities accumulation, therefore, the water yield is gradually
Raise, can be observed and dust impurities accumulation situation by transparent observing pipe 21, it is unnecessary to discharge from Sewage outlet 20 in time
Moisture.During steady operation of the present invention, substantially do not need to add water, therefore save water resource.
Drying has opening, open communication return air duct 14 above dust-proof water tank 23 water surface, and return air duct 14 leads to circulated air
The air intake vent of machine 11；Dedusting disk 17 is had to separate in the middle of return air duct 14, dedusting disk 17 is driven by dedusting table motor 15, dedusting disk 17
There is stick-like dust removal brush 18 lower half.
Return air duct 14 is located at the top half of dedusting disk 17, when pending air flows in return air duct 14, is taken
Band dust is intercepted by dedusting disk 17, and dedusting disk 17 constantly rotates, and the dust intercepted is taken out of return air duct 14, on dust removal brush 18
Resilient dedusting silk, dust is constantly scraped off dedusting disk 17 by high-speed rotation, can clean dedusting 17 disk, the dedusting disk after cleaning
Region comes back to return air duct 14 position, continues to intercept dust.The therefore dedusting efficient work of the present invention and automated cleaning, easily
In maintenance.
Depositing dust dividing plate 1401 is had to be upper and lower two parts by baking oven box house cavity horizontal subdivision above return air duct 14, fall
It is depositing dust area 19 below dirt dividing plate, top is baking zone；Depositing dust dividing plate 1401 can avoid dust to be back in circulation air, and drops
There is not big air-flow in dirt area 1401, contribute to dust and be deposited to laying dust area 1401 bottom.
In the present embodiment, upper air duct 4 is spaced with the air nozzle 5 of lower air duct 13, makes cloth 3 surface each position wind-force equal
Even；In addition have between air nozzle 5 and rush down air port 501 and be spaced, the width rushing down air port 501 is about the half of air nozzle 5, rushes down air port 501
Circulation air can be made quickly to dissipate behind cloth 3 surface overflow, accelerate cloth 3 surface wind speed, and balancing distributing 3 Pressures, make
Dedusting effect of drying is more excellent.
The distributed architecture of incessant sweating due to affection by pathogenic wind mouth 501 is as shown in Fig. 2 in figure also show orientation and the cloth 3 of infrared lamp 7
Traffic direction is consistent, this structure easy expansion equipment lateral processes width, for broader process demand it is only necessary to increase infrared
The number of permutations of line fluorescent tube 7 simultaneously accordingly increases corresponding airduct.
The energy-saving baking box of the hot blast framing shaping machine of the present invention is that one of them of complete hot blast framing shaping machine system sets
Standby, this energy-saving baking box is further equipped with corresponding electric control system, and this electric control system is mainly for infrared lamp and wind
The power of machine is controlled, and testing equipment various places inside temperature and adjustment airdoor control blast flow, warning abnormality, and one
As be integrated in the Electronic Control Assembly of hot blast framing shaping machine system.
Taking embodiment illustrated in fig. 1 as a example, the former type index of the in line baking oven of common hot blast is, coal, gas or electrical heat energy 40KW join
Standby 2 6KW blower fans, peak value power consumption 52KW, 180-240 °C of hot blast temperature.Alternatively product, embodiment of the present invention design parameter
As follows, provisioned circulating fan and blower power are 4KW, by AC frequency conversion speed regulator speed governing, equipped infrared lamp
Every power 1KW of pipe, wavelength is 10-30 micron, totally 23, general power 31KW, and this power is equally adjustable, because heat is directly made
For cloth, can be rapidly heated, decrease the preheating time of machine, after entering steady operation, overall power is about 20KW.
Cloth top layer is penetrated using the infrared ray wave energy of specific wavelength, make cloth inner heat, improve drying effect,
To the grenadine of 0.5 millimeter to the thick cloth of 2 millimeter, all there is preferable effect.
As shown in Figure 3, the air-flow within the present invention and dedusting schematic diagram, the circulation air being dried and cleaning is with black arrow
Represent, blown out at a high speed from air nozzle by circulating fan, take away dampness and the dust of cloth.Now from excessive scattered the treating of the outspoken speed of incessant sweating due to affection by pathogenic wind
Process in the air and carried steam and dust secretly, represented with grid arrow.Pending air passes through aeration tube after being collected by aerator
Squeeze into the dust-proof water tank that dries, produce a large amount of bubbles, in uphill process, wherein steam is absorbed by the water of water tank bubble, clearance
About 70% about, cloth gauze line thick in dust in addition is also trapped in water tank, by Sewage outlet sublevel after sinking to the bottom
Section is discharged, the pending air therefore after the dust-proof water tank that dries, substantially dry, and remaining less dust.
Pending air flows through return air duct, and the dedusting disk being rotated intercepts, and entrained dust accumulates in dedusting dish cart
Face, takes out of outside return air duct, and the dust removal brush brush being rotated down motion, from dedusting panel surface, gathers in depositing dust area bottom, warp
Dust removal port is cleared up.The circulation air of dry cleansing is reverted to by the pending air of dedusting disk, is absorbed by circulating fan again,
Blow to air channel, reach and recycle the purpose with hot-air.
In figure three, also show each several part temperature under particular job state for the present invention, cloth by thermal infrared light wave by
It is interior that to external heat, under no air current state, its surface temperature can be warming up to more than 140 °C quickly, and its steam also volatilizees therewith, and
Circulating air temperature, at 110 °C about, flows through from design on fabric surface high speed, takes away heat and steam, so that design on fabric surface is lowered the temperature, it is to avoid
Excessive temperature damages cloth, and now pending air themperature is warmed up to 120 °C about, enters the dust-proof water tank that dries, dedusting of drying
After the water steady operation of water tank, water temperature is 80-90 °C, and general holding is stable, but continued high load work, make the temperature of water too high
When, need to add extraneous cold water cooling, to keep effect on moisture extraction.By the pending air themperature of the dust-proof water tank that dries, it comprises
Moisture be removed, take away partial heat, lower the temperature as 110 °C about, through filtration after recycled by circulating fan.
In the present invention, band hot-air circulates in oven interior all the time, except the radiating of baking oven itself, and turnover cloth
Beyond the fixing heat energy loss unavoidably producing with cloth intensification itself that leaks out of feeding port, the sewage of only discharge can carry
Walk partial heat, therefore heat energy consume is relatively low.
The energy-saving effect of the present invention also resides in effective benefit that the improvement of infrared waveses mode of heating is brought, and other products lead to
Cross Hot-blast Heating cloth produced by high temperature heat source, for making design on fabric surface heat up, it is desirable to provide more than 180-220 °C of hot blast,
Therefore oven interior ambient temperature is far above product of the present invention, and the fixing heat energy loss that hot environment is brought is also necessarily than this
The relative low temperature environment of invention is height.
Under preferable working condition, the overall thermal losses including fixing thermal losses is about 15-20% to the embodiment of the present invention
Left and right, is not only far below the index of typically in line baking oven 50-60% thermal losses, installs heat reclaiming system additional also below in line baking oven
The energy consumption index of 30% thermal losses afterwards, product therefore of the present invention possesses obvious power savings advantages.
The energy-saving baking box of the therefore hot blast framing shaping machine of the present invention, its energy consumption index is better than other products existing, and no
Need outside heat-exchange system to realize energy recovery, therefore possess structure simply, equipment quick heating, preheating time is short, saves water and energy
Advantage.
The each index of Fig. 1-3 illustrated embodiment is based on particular job condition, should not be considered as the indices of product of the present invention
Limit, the present invention, according to specific works environmental requirement, adjusts the working condition of each part, and therefore actual index is also different.
As shown in figure 4, return air duct 14 section is semicircle, its arc connects in the arc with dedusting disk 17, and its straight flange is high
In dedusting disk 17 horizontal axis, this design can provide maximum ventilation area, makes dedusting disk work efficiency higher.Now dust removal brush 18
Slightly below dedusting disk 17 axle center, dust removal brush 18 entire length is slightly longer than the diameter of dedusting disk 17, and dust removal brush 18 passes through
This in figure also show dust removal brush motor 1801 and drives, and multiple dust removal brush can share a set of dust removal brush motor system, with letter
Change structure.
Claims (5)
1. a kind of energy-saving baking box of hot blast framing shaping machine, in the baking oven casing of heat-insulation and heat-preservation, there are folder cloth track, cloth in both sides
Pressed from both sides cloth railway clamping by both sides, suspend in the air and rearward conveying it is characterised in that：
There is upper air duct the top of cloth, and lower section has lower section road, upper air duct and lower air duct to have multiple air nozzles in the face of cloth, sprays wind
There is infrared lamp the inside of mouth, and there is metal curved reflector at the rear of infrared lamp；
Upper air duct is communicated with the air outlet of circulating fan after being merged with side two pipeline of lower air duct, and two pipeline downstreams have wind
Door；The air outlet of circulating fan has the drainage screen that can extract, and circulating fan is fixed on baking oven casing side；
Baking oven casing opposite side dries dust-proof water tank, and the dust-proof water tank that dries fills water, and bottom has outside pipeline communication baking oven casing
Transparent observing pipe, transparent observing bottom of the tube has Sewage outlet；
Dry and have aerator outside dust-proof water tank, sheaf space on the air intake vent connection baking oven casing of aerator, dries on dust-proof water tank
Side has many aerating pipes from top to bottom to insert water tank bottom, and aerating pipe top connects the air outlet of aerator, aerating pipe lower semisection
There is intensive perforate；
Drying has opening, open communication return air duct above the dust-proof water tank water surface, and return air duct leads to the air intake vent of circulating fan；
Dedusting disk is had to separate in the middle of return air duct, dedusting disk is driven by dedusting table motor, and there is stick-like dedusting dedusting disk lower half
Brush；
There is depositing dust dividing plate above return air duct by baking oven box house cavity horizontal subdivision, be depositing dust area below depositing dust dividing plate, on
Side is baking zone；
The wavelength of adopted infrared lamp is 3-100 micron, and most optimum wavelengths are 10-30 micron.
2. according to the hot blast framing shaping machine described in claim 1 energy-saving baking box it is characterised in that：
Return air duct section is semicircle, and its arc connects while with dedusting disk arc, and its straight flange is higher than dedusting disk horizontal axis.
3. according to the hot blast framing shaping machine described in claim 1 energy-saving baking box it is characterised in that：
Dry and have thermometer detection water temperature in dust-proof water tank.
4. according to the hot blast framing shaping machine described in claim 1 energy-saving baking box it is characterised in that：
Upper air duct is spaced with the air nozzle of lower air duct;
Have between air nozzle and rush down air port interval, the width rushing down air port is about the half of air nozzle.
5. according to the hot blast framing shaping machine described in claim 1 energy-saving baking box it is characterised in that：
Multiple dedusting disks are had in the middle of return air duct；Multiple dedusting disks share a dedusting disk rotating shaft；The filter opening of dedusting disk by slightly to
Thin arrangement.
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Effective date of registration: 20191203 Address after: No.3, Hehui Road, Hualin village, Longtian Town, Chaonan District, Shantou City, Guangdong Province Patentee after: Shantou Lianhe Environmental Protection Technology Co., Ltd. Address before: 515000 Guangdong Province, Shantou city Longhu District Heng West Building 28 room 801 villa 27 unit Patentee before: Gou Yasong |
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Address after: 515000 No.3, Hehui highway, Hualin village, Longtian Town, Chaonan District, Shantou City, Guangdong Province Patentee after: Guangdong Lianhe Environmental Protection Technology Co.,Ltd. Address before: 515000 No.3, Hehui highway, Hualin village, Longtian Town, Chaonan District, Shantou City, Guangdong Province Patentee before: SHANTOU LIANHE ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |