CN106427344A - Symmetrical distributed automatic paving method for multicolor mosaic - Google Patents
Symmetrical distributed automatic paving method for multicolor mosaic Download PDFInfo
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- CN106427344A CN106427344A CN201611091105.8A CN201611091105A CN106427344A CN 106427344 A CN106427344 A CN 106427344A CN 201611091105 A CN201611091105 A CN 201611091105A CN 106427344 A CN106427344 A CN 106427344A
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- Prior art keywords
- mosaic
- sucker
- sides
- vibrating disk
- fetal membrane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
- B44C3/126—Devices for making mosaic constructs automatically
Abstract
The invention provides a symmetrical distributed automatic paving device for multicolor mosaic. The symmetrical distributed automatic paving device comprises a bed frame, a mosaic mould conveying mechanism, and M multicolor mosaic automatic feeding units, wherein the mosaic mould conveying mechanism is used for conveying mosaic moulds in the length direction of the bed frame; the M multicolor mosaic automatic feeding units are symmetrically arranged on the two sides of the bed frame in the length direction of the bed frame; each mosaic automatic feeding unit is used for arranging the mosaic in the same color into rows/ranks, and then according to a preset sequence, the choosing operation is conducted, and according to a pre-determined sequence, the mosaic is selected and carried and fed into the mosaic moulds at a fixedly arranged travel; and the pre-determined sequence means that according to a needed picture, the color of the mosaic placed in each lattice of every row/rank of the mosaic moulds is set. The symmetrical distributed automatic paving device is rapid in speed and high in paving stability, so that the speed, the efficiency and the accuracy rate of mosaic paving are increased; and meanwhile, the automatic paving device is simple in structure, and the occupying space and the production cost are greatly lowered by adopting a symmetrical distributed structure.
Description
Technical field
The present invention relates to mosaic automatic paving technical field.
Background technology
Mosaic is small and exquisite, and color species is various, has infinite compound mode, and because it has durability
High, price is low, good decorating effect and pattern customizable the advantages of, be widely used in floor, metope or the outdoor body of wall of interior
Decoration.
The complete process of existing mosaic works includes the operations such as making, paving, gluing and the drying of mosaic granule.
In the paving operation of mosaic granule, due to the particularity (area is less) of mosaic grain products, traditional technique is all adopted
With being accomplished manually, on request mosaic granule is placed in mosaic loose tool with staff, and having put bottom on loose tool well
Face difference direction one ground of mosaic granule turn so as to bottom surface in the same direction；Further according to the pattern of design, by pattern
In color required for each position the mosaic granule of respective color is sequenced one by one, through verify errorless after carry out pressing paving again
Patch.However, the above-mentioned operation using artificial operation mosaic granule paving makes this process complicated, time-consuming longer and goes out
Error rate is high, thus directly affecting make efficiency and the end product quality of subsequent handling.
With the raising of industrial automation level, also occur at this stage carrying out mosaic granule paving using automation equipment
Method.One of which method is to operate by hand first mosaic granule to be placed on mosaic loose tool, then is sent by belt
Enter under sucker, picked up after face-up mosaic granule with vacuum method, move on to a position having guide plate and discharge, by guide plate
It is made to turn over bottom upward and ensure the bottom surface of mosaic granule in the same direction, the pattern further according to design carries out verifying, presses paving.Above-mentioned
Although method adopts manually-operated step to reduce, in this automanual laying method, complicated step is for example：Marseille
The feed of gram granule, mosaic granule feeding to the medium step of loose tool is also intended to implement by manually-operated method, and
Low not high with automaticity using the transmission speed of belt load mode, thus greatly reducing the speed of mosaic granule paving
Degree and efficiency, constrain the work efficiency of mosaic granule paving to a certain extent and promote the use of.
Content of the invention
It is an object of the invention to overcome shortcoming of the prior art with not enough, provide a kind of reliability and stability high
The automatic laying method of symmetric distributed of multicolour mosaic, thus improve the speed of mosaic paving, efficiency and accuracy rate.This
Invention can achieve the auto-sequencing discharging of mosaic, automatic charging and according to functions such as predetermined pattern Automatic Typesetting, thus replacing
Traditional artificial paving technique, solves the problems, such as that current mosaic industry automation degree is not high and low production efficiency.
In order to achieve the above object, the technical scheme is that：A kind of multicolour mosaic right
Claim distributed automatic laying method it is characterised in that：Including discharge process, mosaic fetal membrane transmission operation and upper material process；Its
In, discharge process refers to export homochromy mosaic arrangement to waiting area；Mosaic fetal membrane transmission operation refers to mosaic
Loose tool is transmitted, and is positioned each feeding station；Upper material process refers to the symmetrical both sides from mosaic fetal membrane transmission direction
Respectively mosaic is chosen according to sequence set in advance from waiting area, and the stroke to be fixedly installed from symmetrical both sides
Fortune loads onto material to the mosaic loose tool being positioned feeding station；Described refer to according to required formation according to sequence set in advance
Pattern every row/column to mosaic loose tool in each lattice put into the setting that the color of mosaic is carried out.
In some laying methods existing, mostly all mosaic fortune is attached in mosaic loose tool and is just ranked up,
So make upper material process to repeatedly transport dress or arrange multiple feeding devices carry out fortune dress just can complete mosaic loose tool a line/
The feeding of row, thus lead to that feeding speed is slow, paving efficiency is low and the problem of the low complicated procedures of forming of accuracy.And the present invention's
In method, due to then can be chosen according to sequence set in advance by upper material process, therefore, when mosaic fetal membrane transmitted
Cheng Zhong, carries out upper material process so that it may obtain sorted mosaic by both sides.And, fortune dress in upper material process
Feeding stroke is fixedly installed, and the feeding region therefore going up mosaic fetal membrane in material process is fixing, a kind of corresponding color
For only need to choose according to the position that sequence set in advance carry out this color and can achieve the feeding expecting region thereon, reach horse
Match gram fetal membrane realizes transmission, mosaic feeding and the mosaic sequence effect that a step completes simultaneously simultaneously, so as to effectively improve
The paving efficiency of mosaic granule and speed.
Simultaneously as can choose according to the position that sequence set in advance carries out this color in upper material process, therefore, Marseille
Gram fetal membrane transmits to end that to obtain the order of required mosaic granule in row/column corresponding with the pattern of required formation be consistent
, thus being greatly improved the accuracy rate of mosaic granule paving.And, the feeding region of mosaic fetal membrane is fixing, this
Sample can greatly reduce the design of the method control program, mosaic each feeding stroke need not be set and be judged so that
The method is using simple.The laying method of the present invention is also applied for monochromatic mosaic granule and realizes quickly and stably paving.
The method of the present invention can achieve two or more multicoloured mosaic automatic charging, then can be realized according to Production requirement
Paving is carried out to the mosaic of multiple color, thus improving paving speed.And the method adopts the side of symmetrical discharging and feeding
Formula can substantially reduce the area occupied of equipment, reduces production cost, thus it is not high to solve current mosaic industry automation degree
Problem with low production efficiency.
Described export homochromy mosaic arrangement refers to waiting area：Mosaic is sent to vibrating disk discharging by vibrating disk
At mouthful, then led with by way of moving back and forth being delivered to mosaic by grain by the conveyer device docking with vibrating disk discharge outlet
To each targeting port of transmitting device, finally mosaic is delivered to the corresponding waiting area of each targeting port from each targeting port
Arranged.
Vibrating disk discharge outlet the positive and negative of mosaic is identified and processed one of as follows it is ensured that
The normal transmission of mosaic and from vibrating disk discharge outlet export the mosaic to conveyer device positive/negative facing to unification：(1)
Vibrating disk discharge outlet detects single mosaic face-up, then mosaic is transmitted by straight-line groove one from vibrating disk discharging opening
To conveyer device；(2) vibrating disk discharge outlet detects single mosaic reverse side upward, then by reverse side court in the way of pushing
On mosaic push to rotation dish, rotation dish, during the turning transporting device counterclockwise of vibrating disk direction, realizes reverse side court
On mosaic turn-over, and the mosaic after turn-over is sent to by conveyer device by the straight-line groove two docking with conveyer device
In.
Described rotation dish is separated with the rotation dish of cavity for average mark；When turn disc stops, cavity and straight-line groove two-phase
Right；The rotation direction of described rotation dish is turning transporting device counterclockwise from vibrating disk direction；Described cavity is along rotation dish direction
The one side of discharging opening is circularly and evenly distributed setting.
The described symmetrical both sides from mosaic fetal membrane transmission direction respectively by mosaic from waiting area according to presetting
Sequence chosen, and from symmetrical both sides be fixedly installed stroke fortune load onto material to the mosaic tire being positioned feeding station
Refer in mould：Set the Acetabula device with the above sucker of two rows, two Acetabula device relative symmetry are arranged on each feeding work
The both sides of position；In same feeding station, each Acetabula device of symmetrical both sides enters to the mosaic arranging from waiting area
Position in mosaic fetal membrane for this color of row is chosen, and adjusts the spacing that adjacent two rows are adsorbed with the sucker of mosaic, then from
Symmetrical both sides with the stroke that is fixedly installed mobile to being positioned to carry out the embedded of mosaic above the mosaic fetal membrane of feeding station,
Realize mosaic according in sequencing feeding set in advance to mosaic fetal membrane；
In same feeding station, the transmission side of the moving direction of the Acetabula device that both sides are oppositely arranged and mosaic loose tool
To vertical.
Each Acetabula device described carries out this color from waiting area mosaic fetal membrane to the mosaic arranging
Position is chosen and is referred to：Described sucker is the vacuum cup being connected with controller signals and being connected with vacuum generator；Described in each
Sucker is all connected with an electromagnetic valve, and each sucker is connected with controller signals respectively by electromagnetic valve and is connected with vacuum generator
Connect, the selectivity realizing each sucker controls so that each Acetabula device carries out this from waiting area to the mosaic arranging
Position in mosaic fetal membrane for the color is chosen.
The described spacing adjusting the sucker that adjacent two rows are adsorbed with mosaic refers to：It is provided with each Acetabula device and carry
The suction cup carrier of sucker, each suction cup carrier is corresponding to draw row's mosaic；Arrange in adjacent suction cup carrier by electric magnet and limited block group
The separating device becoming；The suction cup carrier that adjacent absorption has mosaic increases both spacing by electric magnet, and by limited block Lai
Limit the distance of opening between suction cup carrier, the spacing realized between the mosaic being drawn is adjusted to adjacent with mosaic loose tool two
The spacing of row/two row is identical.
Described from symmetrical both sides with the stroke movement that is fixedly installed to being positioned above the mosaic fetal membrane of feeding station to enter
The embedded of row mosaic refers to：It is provided with support along above the vertical direction of mosaic loose tool transmission, support is provided with and two
The cylinder that side Acetabula device connects, is moved on support by the stroke that the air cylinder driven Acetabula device of both sides is fixedly installed,
The Acetabula device realizing being adsorbed with mosaic is positioned to carry out the embedded of mosaic above the mosaic fetal membrane of feeding station.
Compared with prior art, the invention has the advantages that and beneficial effect：Multicolour mosaic of the present invention symmetrical
Distributed automatic laying method is reliable high and stability is high, thus improving the speed of mosaic paving, efficiency and accuracy rate.This
The auto-sequencing discharging of bright achievable mosaic, automatic charging and according to functions such as predetermined pattern Automatic Typesetting, thus replace passing
The artificial paving technique of system, solves the problems, such as that current mosaic industry automation degree is not high and low production efficiency.
Brief description
Fig. 1 is the schematic diagram of the equipment of symmetric distributed automatic laying method employing of multicolour mosaic of the present invention；
Fig. 2 is the schematic diagram of discharging mechanism in the automatic paving equipment that the inventive method adopts；
Fig. 3 is the schematic diagram guiding transmitting device in the automatic paving equipment that the inventive method adopts；
Fig. 4 is the schematic internal view guiding arrangement part in the automatic paving equipment that the inventive method adopts；
Fig. 5 is the schematic diagram of vibrating disk and conveyer device in the automatic paving equipment that the inventive method adopts；
Fig. 6 is enlarged drawing at A in Fig. 5；
Fig. 7 is fixing groove and compensating tank in the automatic paving equipment cathetus groove one and straight-line groove two that the inventive method adopts
Schematic diagram；
Fig. 8 is the Acetabula device schematic diagram of feed mechanism in the automatic paving equipment that the inventive method adopts；
Fig. 9 is the generalized section of suction cup carrier in the automatic paving equipment that the inventive method adopts；
Figure 10 is enlarged drawing at B in Fig. 9；
Figure 11 is that in the automatic paving equipment that the inventive method adopts, electric diagram installed by sucker；
Figure 12 is the work process schematic diagram of the inventive method；
Wherein, 1 be pedestal, 2 be mosaic loose tool, 3 be mosaic loose tool transmission mechanism, 4 be discharging mechanism, 4.1 be shake
Moving plate, 4.2 be targeting port, 4.3 be chute feeder, 4.4 be base, 4.5 be support base, 4.6 be belt, 4.7 be track, 4.8 be
Slide unit, 4.9 be frame, 4.10 be gib block, 4.11 be baffle plate, 4.12 be cover plate, 4.13 be driving shaft, 4.14 be conveyer belt,
4.15 be motor two, 4.16 be moving area, 4.17 be straight-line groove one, 4.18 be straight-line groove two, 4.19 be photoelectric sensor,
4.20 be installing hole, 4.21 rotation dish, 4.22 be fixing groove, 4.23 be compensating tank, 5 be feed mechanism, 5.1 be electromagnetic valve, 5.2
For driving means one, 5.3 be guide rail axle sleeve, 5.4 be vacuum generator, 5.5 be support body, 5.6 be suction cup carrier, 5.7 be electric magnet,
5.8 be limited block, 5.8.1 be limiting section, 5.9 be driving means two, 5.10 be guide rod, 5.11 be sucker, 5.12 be draw-in groove, 6
For support, 6.1 be guide rail.
Specific embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment one
The equipment that the automatic laying method of symmetric distributed of the multicolour mosaic of the present embodiment adopts is using eight horses
Match gram automatic charging unit, each mosaic automatic charging unit corresponds to a kind of feeding of color mosaics, and eight mosaics are certainly
Mosaic color in dynamic feeding unit material repeats.
As shown in Fig. 1 is to 12, a kind of equipment of the symmetric distributed automatic laying method employing of multicolour mosaic, is to use
In carrying out orderly paving by predetermined pattern；Including：
Pedestal 1；
For the mosaic loose tool transmission mechanism 3 transmitting mosaic loose tool 2 along pedestal 1 length direction, mosaic loose tool
Transmission mechanism 3 is arranged on the pedestal 1；
Along the symmetrical eight mosaic automatic charging units of polychrome being arranged on pedestal 1 both sides of pedestal 1 length direction；Its
In each mosaic automatic charging unit be used for a kind of mosaic arrangement of color being become row/column, then according to set in advance
Sequence is chosen and is loaded onto material to mosaic loose tool 2 with the stroke fortune being fixedly installed, and according to sequence set in advance is
Refer to put into, according to each lattice in pattern every row/column to mosaic loose tool 2 of required formation, the setting that the color of mosaic is carried out；
And the control that is connected with each mosaic automatic charging unit and mosaic loose tool transmission mechanism 3 signal respectively
Device.
Each mosaic automatic charging unit is included for same color mosaic arrangement is exported going out to waiting area
Material mechanism 4, and for mosaic is loaded onto material to mosaic from the waiting area of discharging mechanism 4 with the stroke fortune being fixedly installed
Feed mechanism 5 in loose tool 2；
Each two is symmetrical to be arranged in the mosaic automatic charging unit of pedestal 1 both sides, and two feed mechanisms 5 are relatively
It is arranged on the both sides of mosaic loose tool transmission mechanism 3, and reciprocal along the support 6 being arranged on mosaic fetal membrane transmission mechanism 3 top
Motion, this support 6 is along the width setting of mosaic loose tool transmission mechanism 3；During work, the feed mechanism 5 of both sides is from discharging
The waiting area of mechanism 4 chooses the mosaic of required color according to sequence set in advance, and is set by fixing on the frame 6
The stroke reciprocating put, mosaic fortune is loaded onto material to mosaic loose tool 2.
The feed mechanism 5 of the present invention includes arranging driving means 1 on the frame 6 and Acetabula device, Acetabula device
It is arranged on the guide rail 6.1 of support 6 by guide rail sleeve axle 5.3, driving means 1 are connected with controller signals and are filled with sucker
Put connection, realize driving Acetabula device to move on the frame 6 along guide rail 6.1 by guide rail sleeve axle 5.3.Acetabula device includes arranging
Support body 5.5 on support guide 6.1 and two suction cup carrier 5.6, suction cup carrier 5.6 is connected with support body 5.5 and liftable motion, and
Separating device for separating two suction cup carrier 5.6 is provided with two suction cup carrier 5.6, this separating device is with controller signals even
Connect, separating device is arranged on the front-end and back-end of suction cup carrier 5.6.
The separating device of the present invention is electric magnet 5.7, and the electric magnet 5.7 of the present embodiment adopts the suction of model BJ-DH-25
Plate-like electric magnet, this electric magnet 5.7 is separately mounted on the opposite flank of each suction cup carrier 5.6 in two suction cup carrier 5.6, two
Electric magnet 5.7 is oppositely arranged, and this electric magnet 5.7 is connected with controller signals.The electric magnet 5.7 of the present invention is the magnetic using electric current
Effect makes soft iron have magnetic device, and it can achieve opening or resetting of two suction cup carrier 5.6.
This separating device also includes the limited block 5.8 for limiting two suction cup carrier 5.6 separation distances, and suction cup carrier 5.6 is opened
It is provided with draw-in groove 5.12, limited block 5.8 two ends are separately positioned in the draw-in groove 5.12 that two suction cup carrier 5.6 open up.And limited block 5.8
Cross section be in " recessed " shape, the limiting section 5.8.1 that its two ends projection is opened as two suction cup carrier 5.6.When using, suction cup carrier
5.6 be cross section be in " recessed " shape limited block recess in movement, therefore cross section in " recessed " shape limited block 5.8 two ends
The limiting section 5.8.1 that projection is opened as two suction cup carrier 5.6.The limited block 5.8 of the present invention not only design simply ingenious, and
Can reach good limit effect.The setting of this limited block 5.8 can ensure that every time the spacing that two suction cup carrier 5.6 are opened is identical,
So that it is guaranteed that often the spacing of row's mosaic is identical with the spacing that mosaic loose tool adjacent rows/two arrange.
Driving means 2 5.9 for driving suction cup carrier 5.6 elevating movement are provided with the support body 5.5 of the present invention, drive
Device 2 5.9 is connected with controller signals.And be provided with guide rod 5.10 between suction cup carrier 5.6 and support body 5.5, support body 5.5 with lead
One end socket of bar 5.10, suction cup carrier 5.6 is connected with the other end of guide rod 5.10, and driving means 2 5.9 drive suction cup carrier 5.6 edge
Guide rod 5.10 elevating movement.It is to be socketed rather than be fixedly connected between this guide rod 5.10 and support body 5.5, have certain between the two
Overdose space, therefore in two suction cup carrier 5.6 opening procedures, guide rod 5.10 Light deformation can be realized surplus and move, and not shadow
The separation of the suction cup carrier 5.6 that sound is connected with its other end.And, guide rod 5.10 length of the present embodiment is 150mm, each sucker
The distance that frame 5.6 movement is opened is 1mm, therefore passes through the effect of electric magnet 5.7, can achieve opening of two suction cup carrier 5.6.Should
Guide rod 5.10 can improve the driving precision of driving means 2 5.9, rocks during elevating movement prevented also from suction cup carrier 5.6.
Suction cup carrier 5.6 bottom even of the present invention is arranged with several suckers 5.11, and single sucker 5.11 is more for convenience
Change and keep in repair, this sucker 5.11 is threadeded with suction cup carrier 5.6.This sucker 5.11 is to be connected with controller signals and send out with vacuum
The vacuum cup that raw device 5.4 connects, each sucker 5.11 is all connected with an electromagnetic valve 5.1, and each sucker 5.11 passes through electromagnetic valve
5.1 are connected with controller signals respectively and are connected with vacuum generator 5.4, and the selectivity realizing each sucker 5.11 controls, and makes
Obtain the mosaic that feed mechanism 5 chooses required color according to sequence set in advance.And, the quantity of sucker 5.11 and mosaic
In loose tool, the often capable/each column lattice number of parallel suction cup carrier 5.6 length direction is identical.The vacuum cup being connected with controller signals is had
Pumping and the function of venting, are suitable for carrying out selectivity absorption and placement to the granule of the small sizes such as mosaic.Due to sucker 5.11
Quantity and loose tool often go/the lattice number of each column is identical, then can facilitate the mosaic that feed mechanism is directly drawn by sucker 5.11
And put into after adjusting spacing in mosaic loose tool, thus improve the efficiency of mosaic paving.
Vibrating disk 4.1 that the discharging mechanism 4 of the present invention includes being formed by spiral path, it is used for identifying mosaic positive and negative
And to the automatic identification turn-over rig of mosaic automatic turnover, the mosaic transporting out from vibrating disk 4.1 can be moved
The conveyer device of conveying and the guiding transmitting device for mosaic arrangement output；Wherein, conveyer device is located in vibrating disk 4.1
The lower section of discharging opening, and docked with vibrating disk 4.1 discharging opening by straight-line groove 1；Automatic identification turn-over rig is arranged on and shakes
Moving plate 4.1 discharging opening, and docked with conveyer device by straight-line groove 2 4.18.This guiding transmitting device is provided with several guiding
Mouth 4.2, conveyer device is docked with each targeting port 4.2 of guiding transmitting device in the way of mobile, realizes moving mosaic
It is delivered to each targeting port 4.2 to be arranged.Automatic identification turn-over rig, conveyer device and guiding transmitting device are all and controller
Signal connects.
The conveyer device of the present invention includes chute feeder 4.3, base 4.4 for mosaic is delivered to guiding transmitting device
With support base 4.5, wherein, chute feeder 4.3 is docked with vibrating disk 4.1 discharging opening, support base 4.5 one end and chute feeder 4.3 bottom
Connect, the other end and base 4.4 slidable connection, realize by support base 4.5 by chute feeder 4.3 with by way of mobile and guiding
Each targeting port 4.2 of transmitting device docks.And the track 4.7 with belt 4.6 is provided with base 4.4 and believes with controller
Number motor connecting, support base 4.5 one end is provided with slide unit 4.8, and support base 4.5 other end with base 4.4 slidable connection is
Refer to：Support base 4.5 other end passes through slide unit 4.8 and realizes itself and base 4.4 slidable connection with track 4.7 slip.
The guiding transmitting device of the present invention includes frame 4.9, the transfer member being arranged in frame 4.9 and guiding aligning section
Part, wherein, transfer member is connected with controller signals, and guiding arrangement part is provided with several targeting ports 4.2, and is arranged on biography
Send on part.Guiding arrangement part is rearranged by some gib blocks 4.10, and some gib blocks 4.10 are arranged on transport unit
On part, between adjacent gib block 4.10, form gathering sill, one end of gathering sill be provided with baffle plate 4.11 and as mosaic etc.
Treat region, the other end is as targeting port 4.2.Guiding arrangement part also includes cover plate 4.12, and cover plate 4.12 covers in gib block
4.10 on.The gathering sill of the present invention is from targeting port 4.2 along waiting area direction gradually constriction.This design can make from targeting port
4.2 mosaics being sent to waiting area are equidistantly arranged with equal, can be easy to the absorption to mosaic for the follow-up sucker.And
The setting of baffle plate 4.11 can stop the advance of the mosaic of waiting area.
The transfer member of the present invention includes the conveyer belt 4.14 and motor 2 4.15 with driving shaft 4.13, wherein, motor
2 4.15 are connected with controller signals, and are connected with driving shaft 4.13, realize driving driving shaft 4.13 to drive conveyer belt 4.14
Motion.And the end face of conveyer belt 4.14 is as the bottom of gathering sill.Mosaic of the present invention is by passing on guiding transmitting device
Send and be transmitted in gathering sill with 4.14, therefore, this design both can realize the transfer function of mosaic, can realize again
The shunting guide function of mosaic.
And conveyer device along conveyer belt 4.14 width each targeting port with guiding transmitting device in the way of mobile
4.2 docking, the conveyer belt 4.14 in targeting port 4.2 side is as the moving area 4.16 of conveyer device.The gathering sill of the present invention
From targeting port 4.2 along waiting area direction gradually constriction, the moving area 4.16 of conveyer device can be made to maximize, be easy to convey
The movement of device and with each targeting port 4.2 para-position.
The automatic identification turn-over rig of the present invention include for identify mosaic positive and negative photoelectric sensor 4.19, can be right
The turn-over part of mosaic automatic turnover and the push part for mosaic being pushed to turn-over part, wherein, photoelectric sensing
, positioned at one end of vibrating disk 4.1 discharging opening, the push part of the present embodiment can be of the prior art for device 4.19 and push part
Push part, vibrating disk can be installed on using the push part being made up of the cylinder being connected with controller signals and push rod, push rod
In installing hole 4.20 on 4.1 discharging openings, cylinder driving push rod can stretch out promotion mosaic and retract multiple in installing hole 4.20
Position.And turn-over part is located at the other end of vibrating disk 4.1 discharging opening, and it is oppositely arranged with pushing part, photoelectric sensor 4.19,
Turn-over part and push part Method of Averaging Controller signal connect.
Wherein, turn-over part includes the motor being connected with controller signals and the rotation dish 4.21 with motor connection, rotates
Disk 4.21 is located at the other end of vibrating disk 4.1 discharging opening, and is oppositely arranged with pushing part, and rotation dish 4.21 passes through straight line
Groove 2 4.18 is docked with conveyer device.This rotation dish 4.21 is separated with the hexagon rotation dish of six cavitys for average mark, its turn
Dynamic direction is turning transporting device counterclockwise from vibrating disk 4.1 direction, and rotation dish 4.21 can achieve mosaic in rotation process
Turn-over and with the docking of conveyer device.The cavity of rotation dish 4.21 is along rotation dish 4.21 towards the one side of discharging opening circumferentially
It is uniformly distributed setting, when rotation dish 4.21 rotates stopping, cavity is relative with straight-line groove 2 4.18.
The straight-line groove 1 of the present invention and straight-line groove 2 4.18 all include fixing groove 4.22 and compensating tank 4.23, wherein,
The fixing groove 4.22 of straight-line groove 1 is docked with the discharging opening of vibrating disk 4.1, the compensating tank of straight-line groove 1 4.23 with straight
The fixing groove 4.22 of wire casing 1 is slidably connected, and docks with chute feeder 4.3.And the fixing groove 4.22 of straight-line groove 2 4.18 with
Rotation dish 4.21 cavity docks, and the compensating tank 4.23 of straight-line groove 2 4.18 is slided even with the fixing groove 4.22 of straight-line groove 2 4.18
Connect, and dock with chute feeder 4.3.The compensating tank 4.23 of this straight-line groove 1 and straight-line groove 2 4.18 all can be in fixing groove
On 4.22 slidably, to compensate the fixation with straight-line groove 1 and straight-line groove 2 4.18 in motor process for the chute feeder 4.3
The gap producing between groove 4.22 is so that mosaic is always be transported in straight-line groove 1 or straight-line groove 2 4.18 and finally
Chute feeder 4.3, thus ensure the reliability of mosaic feed.
And the cavity pushing part and rotation dish 4.21 near vibrating disk 4.1 is just to setting, photoelectric sensor 4.19 is located at
Push above part.Because rotation dish 4.21 is during the turning transporting device counterclockwise of vibrating disk 4.1 direction, achievable Marseille
Gram turn-over and with the docking of conveyer device, the cavity therefore pushing part and rotation dish 4.21 near vibrating disk 4.1 is just to setting
Put the turn-over that just can realize mosaic in rotation dish 4.21 rotation process.
The symmetric distributed automatic paving device structure of the multicolour mosaic granule of the present invention is simple, designs ingenious conjunction
Reason, the operation principle of this automatic paving equipment is such：
1st, the symmetric distributed automatic paving equipment of multicolour mosaic granule of the present invention passes through automatic identification turn-over rig
Photoelectric sensor 4.19 be identified realizing the whether anti-face-up state to mosaic, when recognizing mosaic reverse side court
When upper, then can control push part that anti-face-up mosaic pushes to the rotation dish in turn-over part by controller
4.21.Now, rotation dish 4.21, during the turning transporting device counterclockwise of vibrating disk 4.1 direction, realizes anti-face-up horse
The turn-over of match gram, and the mosaic after turn-over is sent to by conveyer device by the straight-line groove 2 4.18 docking with conveyer device
In.When recognizing mosaic and being face-up, face-up mosaic then can pass through straight-line groove one from vibrating disk 4.1 discharging opening
4.17 are sent in conveyer device.The mosaic positive and negative direction that eventually arrive at feeding machanism discharging opening so can be effectively ensured
Uniformity.The artificial turn-over operation of mosaic can be replaced in actual production, thus improving efficiency and the reduction of mosaic paving
Error rate.
2nd, chute feeder 4.3 is made one end of chute feeder 4.3 and guiding pass in the way of mobile by the support base 4.5 of the present invention
Each targeting port 4.2 of defeated device docks, then pass through straight-line groove 1 and straight-line groove 2 4.18 is sent to the horse of chute feeder 4.3
Match gram can enter gathering sill by grain by targeting port, and is sent to waiting area by conveyer belt, realizes the equidistant row of mosaic
Row.
3rd, mosaic loose tool 2, in mosaic loose tool transmission mechanism 3 transmitting procedure, stays in both sides and is symmetrically arranged with Marseille
During the feeding station of gram automatic charging unit, the mosaic automatic charging unit of both sides is chosen according to sequence set in advance
And material is loaded onto to mosaic loose tool 2 with the stroke fortune being fixedly installed, it is such work：
(1) sucker 5.11 and the station of feeding position：When mosaic is sent to waiting area by discharging mechanism, i.e. feeding work
During position, sucker 5.11 is located at the top of feeding station.
(2) sucker selectivity draws mosaic：Driving means 2 5.9 drive suction cup carrier 5.6 to push so that being arranged on sucker
The sucker 5.11 of frame 5.6 bottom is contacted with the mosaic in feeding station, and vacuum generator 5.4 starts and starts pumping generation very
Sky, simultaneously electromagnetic valve 5.1 be selectively opened according to control signal.If the electromagnetic valve 5.1 being connected with sucker 5.11 is opened, then
Sucker 5.11 can draw mosaic；The sucker 5.11 that the electromagnetic valve 5.1 being closed connects then is not drawn, and leaves sky to other colors
Position.Now, driving means 2 5.9 drive suction cup carrier 5.6 to rise.
(3) spacing of mosaic is often arranged in adjustment：The suction cup carrier 5.6 that two absorptions have mosaic can be increased by electric magnet 7
Both spacing, and limited by limited block 5.8 and open distance between suction cup carrier 5.6, so that what two rows were drawn
The spacing that spacing between mosaic is arranged with mosaic loose tool adjacent rows/two is identical.
(4) sucker 5.11 and mosaic loose tool positioning：Draw the suction cup carrier 5.6 having mosaic and can pass through driving means one
5.2 drives edge guide rail 6.1 on the frame 6 with the surface of the stroke movement that is fixedly installed to mosaic loose tool 2, now, very
Suction disk 5.11 is alignd one by one with each lattice of certain a line of mosaic loose tool 2 respectively.
(5) mosaic placed by sucker 5.11：Driving means 2 5.9 drive suction cup carrier 5.6 to push, and make the horse on sucker 5.11
Sai Ke embeds in the grid of the corresponding row of mosaic loose tool 2；Signal controls vacuum generator 5.4 to close, then the horse adsorbed on sucker
Sai Ke separates and falls in loose tool, and leaves room to other colors；Now, driving means 2 5.9 drive suction cup carrier 5.6 to rise,
Complete the feeding of mosaic loose tool two row mosaic.
Each mosaic automatic charging unit works repeatedly repeatedly according to above-mentioned material-uploading style, then can complete monoblock Marseille
The feeding of gram loose tool 2, realizes broken colour mosaic quick, stable and put in mosaic loose tool exactly.This feeding device
Solving numerous and diverse operation such as loose tool grid mark, mosaic para-position in artificial loading leads to efficiency low and the problems such as error rate is high,
Thus effectively improving the efficiency of the automatic paving of mosaic, realize automatization and the intellectuality of the automatic paving of mosaic.
The automatic laying method of symmetric distributed of multicolour mosaic of the present invention, passes including discharge process, mosaic fetal membrane
Defeated operation and upper material process；Wherein, discharge process refers to export homochromy mosaic arrangement to waiting area；Mosaic fetal membrane passes
Defeated operation refers to mosaic loose tool 2 is transmitted, and is positioned each feeding station；Upper material process refers to from mosaic fetal membrane
Mosaic is chosen according to sequence set in advance by the symmetrical both sides of 2 transmission directions respectively from waiting area, and from symmetrical
Material is loaded onto to the mosaic loose tool 2 being positioned feeding station with the stroke fortune being fixedly installed in both sides；Wherein, according to presetting
Sequence refer to that the color putting into mosaic according to each lattice in pattern every row/column to mosaic loose tool 2 of required formation is carried out
Setting.
Wherein, homochromy mosaic arrangement is exported and refer to waiting area：Mosaic is sent to vibrating disk by vibrating disk 4.1
Discharge outlet, then by the conveyer device that docks with vibrating disk discharge outlet by way of moving back and forth to convey mosaic by grain
To each targeting port 4.2 guiding transmitting device, finally mosaic is delivered to each targeting port 4.2 from each targeting port 4.2
Corresponding waiting area is arranged.
Vibrating disk discharge outlet the positive and negative of mosaic is identified and processed one of as follows it is ensured that
The normal transmission of mosaic and from vibrating disk discharge outlet export the mosaic to conveyer device positive/negative facing to unification：(1)
Vibrating disk discharge outlet detects single mosaic face-up, then mosaic passes through straight-line groove 1 from vibrating disk discharging opening
It is sent in conveyer device；(2) vibrating disk discharge outlet detects single mosaic reverse side upward, then will be anti-in the way of pushing
Face-up mosaic pushes to rotation dish 4.21, and rotation dish 4.21 is from vibrating disk 4.1 direction turning transporting device mistake counterclockwise
Cheng Zhong, realizes the turn-over of anti-face-up mosaic, and after the straight-line groove that docks with conveyer device 2 4.18 is by turn-over
Mosaic is sent in conveyer device.
Rotation dish 4.21 is separated with the rotation dish of cavity for average mark；Rotation dish 4.21 rotates when stopping, cavity and straight-line groove
2 4.18 relatively.The rotation direction of rotation dish 4.21 is turning transporting device counterclockwise from vibrating disk 4.1 direction, and cavity is along rotation
Disk 4.21 is circularly and evenly distributed setting towards the one side of discharging opening.
The above-mentioned symmetrical both sides from mosaic fetal membrane 2 transmission direction respectively by mosaic from waiting area according to presetting
Sequence chosen, and from symmetrical both sides be fixedly installed stroke fortune load onto material to the mosaic tire being positioned feeding station
Refer in mould 2：Set the Acetabula device with the above sucker of two rows 5.11, two Acetabula device relative symmetry are arranged on each
The both sides of material station；In same feeding station, each Acetabula devices of symmetrical both sides is from waiting area to the Marseille arranging
Gram carry out position in mosaic fetal membrane for this color to choose, and adjust between the sucker 5.11 that adjacent two rows are adsorbed with mosaic
Away from, then from symmetrical both sides with the stroke movement that is fixedly installed to being positioned above the mosaic fetal membrane 2 of feeding station to carry out Marseille
Gram embedded, realize mosaic according in sequencing feeding set in advance to mosaic fetal membrane 2；
In same feeding station, the transmission of the moving direction of the Acetabula device that both sides are oppositely arranged and mosaic loose tool 2
Direction is vertical.
Wherein, each Acetabula device carries out this color from waiting area mosaic fetal membrane 2 to the mosaic arranging
Position choose refer to：Sucker 5.11 is the vacuum cup being connected with controller signals and being connected with vacuum generator 5.4；Each
Sucker 5.11 is all connected with an electromagnetic valve 5.1, each sucker 5.11 be connected with controller signals respectively by electromagnetic valve 5.1 and with
Vacuum generator 5.4 connects, realize each sucker 5.11 selectivity control so that each Acetabula device from waiting area to row
The mosaic having arranged carries out position in mosaic fetal membrane 2 for this color and chooses.
The spacing adjusting the sucker 5.11 that adjacent two rows are adsorbed with mosaic refers to：It is provided with each Acetabula device and carry
The suction cup carrier 5.6 of sucker 5.11, each suction cup carrier 5.6 is corresponding to draw row's mosaic；Arrange by electromagnetism in adjacent suction cup carrier 5.6
Ferrum 5.7 and the separating device of limited block 5.8 composition；The suction cup carrier 5.6 that adjacent absorption has mosaic increases two by electric magnet 5.7
The spacing of person, and the distance of opening between suction cup carrier 5.6 is limited by limited block 5.8, realize between the mosaic being drawn
Spacing be adjusted to mosaic loose tool 2 adjacent rows/two row spacing identical.
And from symmetrical both sides with the stroke movement that is fixedly installed to being positioned above the mosaic fetal membrane of feeding station to carry out
The embedded of mosaic refers to：It is provided with support 6 along above the vertical direction of mosaic loose tool 2 transmission, support 6 is provided with and two
The cylinder (i.e. driving means 1) that side Acetabula device connects, drives sucker by the cylinder (i.e. driving means 1) of both sides
Device is moved on the frame 6 with the stroke being fixedly installed, and the Acetabula device realizing being adsorbed with mosaic is positioned feeding station
Carry out the embedded of mosaic above mosaic fetal membrane.
Embodiment two
The present embodiment be the difference is that only with embodiment one：Rotation dish is separated with the rotation dish of cavity for average mark, its chamber
Body may be configured as 4,5 or 7 etc., and each cavity is circularly and evenly distributed setting along rotation dish towards the one side of discharging opening
?.
The other structures of the present embodiment are consistent with embodiment one.
Embodiment three
The present embodiment be the difference is that only with embodiment one：The feed mechanism of the present embodiment can arrange three or three with
On suction cup carrier, adjacent suction cup carrier is provided with for the separating device separating adjacent suction cup carrier so that adjacent two rows are drawn
Mosaic between spacing identical with the spacing that mosaic loose tool adjacent rows/two arrange.
The other structures of the present embodiment are consistent with embodiment one.
Example IV
The present embodiment be the difference is that only with embodiment one：The symmetric distributed of the multicolour mosaic of the present embodiment is certainly
Dynamic laying method can adopt plural mosaic automatic charging unit to realize the Marseille to multiple color according to Production requirement
Gram carry out paving, each mosaic automatic charging unit corresponds to a kind of feeding of color mosaics, multiple mosaic automatic chargings
Mosaic color in unit repeats.
The other structures of the present embodiment are consistent with embodiment one.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not subject to above-described embodiment
Limit, other any spirit without departing from the present invention and the change made under principle, modification, replacement, combine, simplify,
All should be equivalent substitute mode, be included within protection scope of the present invention.
Claims (8)
1. a kind of multicolour mosaic the automatic laying method of symmetric distributed it is characterised in that：Including discharge process, mosaic
Fetal membrane transmission operation and upper material process；Wherein, discharge process refers to export homochromy mosaic arrangement to waiting area；Mosaic
Fetal membrane transmission operation refers to mosaic loose tool is transmitted, and is positioned each feeding station；Upper material process refers to from Marseille
Mosaic is chosen according to sequence set in advance by the symmetrical both sides of gram fetal membrane transmission direction respectively from waiting area, and from
Material is loaded onto to the mosaic loose tool being positioned feeding station with the stroke fortune being fixedly installed in symmetrical both sides；Described according to setting in advance
Fixed sequence refers to that the color putting into mosaic according to each lattice in pattern every row/column to mosaic loose tool of required formation is carried out
Setting.
2. multicolour mosaic according to claim 1 the automatic laying method of symmetric distributed it is characterised in that：Described
Homochromy mosaic arrangement is exported and refers to waiting area：Mosaic is sent to vibrating disk discharge outlet by vibrating disk, then passes through
Mosaic is delivered to guiding transmitting device by grain in the way of moving back and forth by the conveyer device docking with vibrating disk discharge outlet
Each targeting port, finally mosaic is delivered to the corresponding waiting area of each targeting port from each targeting port and is arranged.
3. multicolour mosaic according to claim 2 the automatic laying method of symmetric distributed it is characterised in that：Shaking
Moving plate discharge outlet the positive and negative of mosaic is identified and processed one of as follows it is ensured that mosaic normal
Transmission and from vibrating disk discharge outlet export the mosaic to conveyer device positive/negative facing to unification：(1) vibrating disk discharging opening
Place detects single mosaic face-up, then mosaic is sent to conveyer device from vibrating disk discharging opening by straight-line groove one
In；(2) vibrating disk discharge outlet detects single mosaic reverse side upward, then will anti-face-up mosaic in the way of pushing
Push to rotation dish, rotation dish, during the turning transporting device counterclockwise of vibrating disk direction, realizes anti-face-up mosaic
Turn-over, and by the straight-line groove two docking with conveyer device, the mosaic after turn-over is sent in conveyer device.
4. multicolour mosaic according to claim 3 the automatic laying method of symmetric distributed it is characterised in that：Described
Rotation dish is separated with the rotation dish of cavity for average mark；When turn disc stops, cavity is relative with straight-line groove two；Described rotation dish
Rotation direction be turning transporting device counterclockwise from vibrating disk direction；Described cavity is along rotation dish towards the one side of discharging opening
Be circularly and evenly distributed setting.
5. multicolour mosaic according to claim 1 the automatic laying method of symmetric distributed it is characterised in that：Described
Respectively mosaic is selected according to sequence set in advance from waiting area from the symmetrical both sides of mosaic fetal membrane transmission direction
Take, and from symmetrical both sides be fixedly installed stroke fortune load onto material to the mosaic loose tool being positioned feeding station refer to：If
Surely there is the Acetabula device of the above sucker of two rows, two Acetabula device relative symmetry are arranged on the both sides of each feeding station；With
In one feeding station, each Acetabula device of symmetrical both sides carries out this color in horse from waiting area to the mosaic arranging
Position in match gram fetal membrane is chosen, and adjusts the spacing that adjacent two rows are adsorbed with the sucker of mosaic, then from symmetrical both sides with solid
The stroke of fixed setting mobile to being positioned to carry out the embedded of mosaic above the mosaic fetal membrane of feeding station, realize mosaic by
According in sequencing feeding set in advance to mosaic fetal membrane；
In same feeding station, the moving direction of the Acetabula device that both sides are oppositely arranged is hung down with the transmission direction of mosaic loose tool
Directly.
6. multicolour mosaic according to claim 5 the automatic laying method of symmetric distributed it is characterised in that：Described
Each Acetabula device carries out position selection mosaic fetal membrane for this color from waiting area and refers to the mosaic arranging：
Described sucker is the vacuum cup being connected with controller signals and being connected with vacuum generator；Each described sucker is all connected with one
Electromagnetic valve, each sucker is connected with controller signals respectively and is connected with vacuum generator by electromagnetic valve, realizes each sucker
Selectivity control so that each Acetabula device carries out this color in mosaic fetal membrane from waiting area to the mosaic arranging
In position choose.
7. multicolour mosaic according to claim 5 the automatic laying method of symmetric distributed it is characterised in that：Described
The spacing adjusting the sucker that adjacent two rows are adsorbed with mosaic refers to：The suctorial sucker of band is provided with each Acetabula device
Frame, each suction cup carrier is corresponding to draw row's mosaic；Arrange in adjacent suction cup carrier and filled by the separation that electric magnet and limited block form
Put；The suction cup carrier that adjacent absorption has mosaic increases both spacing by electric magnet, and limits suction cup carrier by limited block
Between open distance, realize the spacing between the mosaic being drawn and be adjusted to and mosaic loose tool adjacent rows/two row
Spacing is identical.
8. multicolour mosaic according to claim 5 the automatic laying method of symmetric distributed it is characterised in that：Described
From symmetrical both sides with the stroke movement that is fixedly installed to being positioned above the mosaic fetal membrane of feeding station to carry out the embedding of mosaic
Enter to refer to：It is provided with support along above the vertical direction of mosaic loose tool transmission, support is provided with both sides Acetabula device even
The cylinder connecing, is moved on support by the stroke that the air cylinder driven Acetabula device of both sides is fixedly installed, and realizes being adsorbed with horse
The Acetabula device of match gram is positioned to carry out the embedded of mosaic above the mosaic fetal membrane of feeding station.
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| CN201611091105.8A CN106427344B (en) | 2016-12-01 | 2016-12-01 | A kind of automatic laying method of symmetric distributed of multicolour mosaic |
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| CN201611091105.8A CN106427344B (en) | 2016-12-01 | 2016-12-01 | A kind of automatic laying method of symmetric distributed of multicolour mosaic |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201863613U (en) * | 2010-09-10 | 2011-06-15 | 江兴 | Mosaic pattern machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN104070910A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Monorail automatic paving equipment for multi-color mosaic particles |
| CN104097440A (en) * | 2014-07-04 | 2014-10-15 | 佛山科学技术学院 | Automatic paving method of mosaic particles in colorful combination pattern |
| CN204955880U (en) * | 2015-08-04 | 2016-01-13 | 唐先昌 | Mosaic automatic typesetting production line |
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2016
- 2016-12-01 CN CN201611091105.8A patent/CN106427344B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201863613U (en) * | 2010-09-10 | 2011-06-15 | 江兴 | Mosaic pattern machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN104070910A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Monorail automatic paving equipment for multi-color mosaic particles |
| CN104097440A (en) * | 2014-07-04 | 2014-10-15 | 佛山科学技术学院 | Automatic paving method of mosaic particles in colorful combination pattern |
| CN204955880U (en) * | 2015-08-04 | 2016-01-13 | 唐先昌 | Mosaic automatic typesetting production line |
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