CN106425065B - A kind of automatic blanking system - Google Patents
A kind of automatic blanking system Download PDFInfo
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- CN106425065B CN106425065B CN201611110190.8A CN201611110190A CN106425065B CN 106425065 B CN106425065 B CN 106425065B CN 201611110190 A CN201611110190 A CN 201611110190A CN 106425065 B CN106425065 B CN 106425065B
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 67
- 239000010959 steel Substances 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 17
- 239000011230 binding agent Substances 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 230000009467 reduction Effects 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000011514 reflex Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 12
- 238000010276 construction Methods 0.000 description 4
- 238000005242 forging Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a kind of automatic blanking systems, including control cabinet, blanking machine, plasma cutting machines, expect frame, feeding device, bracket, directive wheel, material-pulling device, length-measuring appliance, wherein blanking machine, the cutting of plasma cutting machines completion steel, plasma cutting machines are arranged between blanking machine and bracket, directive wheel, material-pulling device is rack-mount, expect that frame is arranged in side face, feeding device setting is between material frame and bracket, feeding device will expect that the steel on frame are delivered to one by one on the directive wheel on bracket, material-pulling device can realize the feeding of steel, the length of length-measuring appliance measurement steel, controller is provided in control cabinet, blanking machine, plasma cutting machines, feeding device, material-pulling device, length-measuring appliance connects controller.The present invention can measure the length for calculating steel by setting length-measuring appliance, and controller determines the cutting length of steel according to steel physical length.
Description
Technical field
The present invention relates to grinding steel ball production equipment technology more particularly to a kind of automatic blanking systems.
Background technique
During forging grinds steel ball, need to carry out steel cutting stock, since the length of steel is there are deviation,
If will necessarily generate many material heads using fixed cutting length, material head occupies production space, and recovery processing occupies manpower object
Power loses more than gain.Simultaneously, due to steel, there are certain losses in forging process, therefore steel pipe blanking amount is generally big
In finished product steel ball quality, steel blanking amount has a blanking range.If can determine that blanking is long according to the physical length of steel
Degree, the every section of steel made can necessarily ensure the forging quality of steel ball all within the scope of Optimum panel cutting, improve the benefit of steel
With rate, while it can be avoided the trouble of material head processing.
Summary of the invention
The case where present invention is for material head is also easy to produce in existing forged steel ball blanking process, develops a kind of automatic blanking system
System, the automatic blanking system can determine cutting length according to the physical length of steel, and the every section of steel made are all optimal
Within the scope of blanking, the forging quality of steel ball has been ensured, improved the utilization rate of steel, while can be avoided the fiber crops of material head processing
Tired, simultaneity factor high degree of automation is greatly saved manpower, improves the production automation degree of enterprise.
The present invention solution technical problem technical solution are as follows: a kind of automatic blanking system, including control cabinet, blanking machine, etc.
Ion cutting equipment, material frame, feeding device, bracket, directive wheel, material-pulling device, length-measuring appliance, wherein blanking machine, etc. from
Sub- cutting equipment completes the cutting of steel, and plasma cutting machines are arranged between blanking machine and bracket, directive wheel, material-pulling device
Rack-mount, the setting of material frame is in side face, and between material frame and bracket, feeding device will expect on frame for feeding device setting
Steel be delivered on the directive wheel on bracket one by one, material-pulling device can realize the feeding of steel, and length-measuring appliance measures steel
The length of material, controller is provided in control cabinet, and blanking machine, plasma cutting machines, feeding device, material-pulling device, length are surveyed
It measures device and connects controller.
As optimization, the blanking machine includes: binder head, cropping, hydraulic system, body, binder head, cropping difference
Independent hydraulic system is connected, hydraulic system is mounted on body, and the spacing of binder head and cropping is greater than maximum cutting length.
As optimization, the plasma cutting machines include: plasma generator, cutter, cutter connection plasma
Generator, cutter are mounted on sliding block, and guide rail corresponding with sliding block is provided on blanking machine, and sliding block connects straight-line motion mechanism
Moving lever, the control port of straight-line motion mechanism connects controller;The straight-line motion mechanism is cylinder or electric pushrod.
As optimization, the top surface inclination of the material frame expects that frame top lower than remote feeding device side, is expected in the nearly feeding device side of frame
The height of face minimum point and the height of directive wheel are corresponding.
As optimization, the feeding device includes: material taking piece, drive rod A, drive rod B, bracket b, transmission shaft, driver
Structure, motor, wherein material taking piece, drive rod A, drive rod B, bracket b form parallelogram linkage, and material taking piece is set vertically
It sets, the top setting of material taking piece is fluted, and parallelogram linkage is arranged two groups, and two groups of parallelogram linkages are all
Transmission shaft is connected, transmission shaft connects motor by transmission mechanism;The transmission mechanism is for sprocket wheel chain or belt belt pulley or together
Step band synchronous pulley driving mechanism.
It is located at material frame as optimization, in the active face of the material taking piece, the position of directive wheel is both provided with resigning.
As optimization, the directive wheel is including at least two groups, working face one V-arrangement of composition of opposite two groups of directive wheels, and every group
Multiple wheel bodys are arranged in directive wheel, and wheel body is mounted in fixed plate by shaft.
As optimization, the material-pulling device include: pusher motor, reduction gearing mechanism, gear, guide wheel, mandril, pressure head,
Substrate, pusher motor, guide wheel are installed on substrate, and the output shaft of pusher motor passes through reduction gearing mechanism connection gear, bracket
On be provided with rack gear corresponding with gear, guide wheel, guided way, pressure head is mounted on mandrel ends;
As optimization, the material-pulling device further include: pedestal feeds cylinder, and guide groove, mandril installation are provided on pedestal
In guide groove, charging cylinder is mounted on pedestal, feeds the telescopic rod connection mandril of cylinder;
As optimization, the material-pulling device further include: pusher cylinder, pedestal connect the telescopic rod of pusher cylinder;
As optimization, the material-pulling device further include: returning face plate, tumble cylinder, returning face plate are connected by a hinge substrate, turn over
Tumble cylinder is provided between rotating plate and substrate, pusher cylinder is mounted on returning face plate;
As optimization, the material-pulling device is additionally provided with shield, and shield wraps up reduction gearing mechanism.
As optimization, the length-measuring appliance is correlation laser sensor, the transmitting terminal of correlation laser sensor
It is mounted on material-pulling device, receiving end is mounted on the fixed part of system;Or the length-measuring appliance is reflective laser
The transmitting terminal of sensor, reflex laser sensor is mounted on material-pulling device;Or the length-measuring appliance is ultrasonic wave
Sensor, ultrasonic sensor are mounted on material-pulling device.
Beneficial effects of the present invention:
1. the present invention can measure the length for calculating steel, controller is according to steel reality by setting length-measuring appliance
Border length determines the cutting length of steel, and the amount of feeding of steel is controlled by control material-pulling device, realizes automatic blanking, control
Device control plasma cutting machines cut a kerf on steel, and blanking machine realizes the cutting of steel.
2. making material taking piece be constantly in vertical state, to complete steel by setting parallelogram linkage
Transportation work.
3. material-pulling device completes the quantitative feeding of steel, by the way that pusher motor, reduction gearing mechanism, gear, rack gear is arranged
Etc. structures, the accurate control of the steel amount of feeding can be realized in conjunction with length-measuring appliance.
4. by setting charging cylinder, controllable mandril promotes one end distance, assists cropping to complete the cutting of steel, subtract
The operating pressure of gear and rack teeth mechanism is lacked;Or mandril and steel is forced to be in impaction state, it avoids in the equipment course of work
Steel loosening causes error.
5. facilitating the maintenance of material-pulling device by setting returning face plate.
Detailed description of the invention
Fig. 1, Fig. 2 are the overall construction drawing of an embodiment of the present invention.
Fig. 3 is the overall construction drawing of blanking machine.
Fig. 4 is the partial enlarged view in the region Figure 1A.
Fig. 5 is the overall construction drawing of feeding device.
Fig. 6 is the top view of an embodiment of the present invention.
Fig. 7 to Fig. 9 is the overall construction drawing of material-pulling device.
Figure 10 is the partial enlarged view in the region Figure 1B.
Specific embodiment
For a better understanding of the present invention, embodiments of the present invention are explained in detail with reference to the accompanying drawing.
Fig. 1 to Figure 10 is a kind of embodiment of the invention, as shown in Figure 1 and Figure 2, a kind of automatic blanking system, including control
Cabinet 1, blanking machine 2, plasma cutting machines 3, material frame 4, feeding device 5, bracket 6, directive wheel 7, material-pulling device 8, linear measure longimetry
Device 9, wherein blanking machine 2, plasma cutting machines 3 complete the cutting of steel, and plasma cutting machines 3 are arranged in blanking machine 2
Between bracket 6, on the frame 6, the setting of material frame 4 is arranged in 6 side of bracket, feeding device 5 for directive wheel 7, the installation of material-pulling device 8
Between material frame 4 and bracket 6, feeding device 5 will expect that the steel on frame 4 are delivered to one by one on the directive wheel 7 on bracket 6, pusher
Device 8 can realize the feeding of steel, and length-measuring appliance 9 measures the length of steel, is provided with controller, blanking in control cabinet 1
Machine 2, plasma cutting machines 3, feeding device 5, material-pulling device 8, length-measuring appliance 9 connect controller.By the way that length is arranged
Measuring device 9 can measure the length for calculating steel, and controller determines the cutting length of steel according to steel physical length, and
The amount of feeding that steel are controlled by control material-pulling device 8 realizes that automatic blanking, controller control plasma cutting machines 3 in steel
A kerf is cut on material, blanking machine 2 realizes the cutting of steel.
As shown in figure 3, the blanking machine 2 includes: binder head 201, cropping 202, hydraulic system 203, body 204, pressure
Material head 201, cropping 202 are separately connected independent hydraulic system 203, and hydraulic system 203 is mounted on body 204, binder head
201 are greater than maximum cutting length with the spacing of cropping 202.When work, binder head 201 is pushed, and feeding device 5 conveys steel
To directive wheel 7;8 pusher of material-pulling device is contacted to steel with binder head 201;The work of length-measuring appliance 9 and by measuring signal
It is sent to controller, controller extrapolates the length of steel and determines the cutting length of steel;Binder head 201 rises, pusher dress
Set 8 propulsion, one cutting length distance;Binder head 201 pushes, and plasma cutting machines 3 work and cutting on steel
Mouthful;Binder head 201 rises, and material-pulling device 8 promotes a distance, the distance be equal to binder head 201 and cropping 202 spacing and
The difference of practical cutting length;Then binder head 201, which pushes, compresses steel, and cropping 202 pushes the cutting for completing steel.
As shown in figure 4, the plasma cutting machines 3 include: plasma generator 301, cutter 302, cutter 302
Plasma generator 301 is connected, cutter 302 are mounted on sliding block 303, and lead corresponding with sliding block 303 is provided on blanking machine 2
Rail 304, sliding block 303 connect the moving lever of straight-line motion mechanism 305, and the control port of straight-line motion mechanism 305 connects controller;
The straight-line motion mechanism 305 is cylinder or electric pushrod.
The top surface inclination of the material frame 4,5 side of nearly feeding device of material frame 4 are lower than remote 5 side of feeding device, and material 4 top surface of frame is most
The height of low spot is corresponding with the height of directive wheel 7.
As shown in figure 5, the feeding device 5 include: material taking piece 501, drive rod A502, drive rod B507, bracket b503,
Transmission shaft 504, transmission mechanism 505, motor 506, wherein material taking piece 501, drive rod A502, drive rod B507, bracket b503 group
At parallelogram linkage, material taking piece 501 is vertically arranged, and the top setting of material taking piece 501 is fluted, and parallelogram connects
Linkage is arranged two groups, and two groups of parallelogram linkages all connect transmission shaft 504, and transmission shaft 504 passes through transmission mechanism 505
Connect motor 506;The transmission mechanism 505 is sprocket wheel chain or belt belt pulley or synchronous belt synchronous pulley driving mechanism.It is logical
Setting parallelogram linkage is crossed, material taking piece 501 is made to be constantly in vertical state, to complete the transportation work of steel.
As shown in fig. 6, being located at material frame 4 in the active face of the material taking piece 501, the position of directive wheel 7 is both provided with resigning.
The directive wheel 7 includes at least two groups, and the working face of opposite two groups of directive wheels 7 forms a V-arrangement, and every group of directive wheel 7 is arranged multiple
Wheel body 701, wheel body 701 are mounted in fixed plate 702 by shaft.
As shown in Figure 7 to 10, the material-pulling device 8 includes: pusher motor 801, reduction gearing mechanism 802, gear
803, guide wheel 804, mandril 808, pressure head 809, substrate 815, pusher motor 801, guide wheel 804 are mounted on substrate 815, pusher electricity
The output shaft of machine 801 passes through 802 connection gear 803 of reduction gearing mechanism, and it is right with gear 803, guide wheel 804 to be provided on bracket 6
Rack gear 812, the guided way 813 answered, pressure head 809 are mounted on 808 end of mandril;Material-pulling device 8 completes the quantitative feeding of steel, leads to
The structures such as setting pusher motor 801, reduction gearing mechanism 802, gear 803, rack gear 812 are crossed, it can be real in conjunction with length-measuring appliance 9
The accurate control of the existing steel amount of feeding.
The material-pulling device 8 further include: pedestal 807 feeds cylinder 806, is provided with guide groove, mandril 808 on pedestal 807
It is mounted in guide groove, charging cylinder 806 is mounted on pedestal 807, and the telescopic rod of charging cylinder 806 connects mandril 808;Pass through
Setting charging cylinder 806, can control mandril 808 to promote one end distance, assists cropping 202 to complete the cutting of steel, reduce
The operating pressure of gear and rack teeth mechanism;Or mandril 808 and steel is forced to be in impaction state, avoid steel in the equipment course of work
Material loosening causes error.
The material-pulling device 8 further include: pusher cylinder 805, pedestal 807 connect the telescopic rod of pusher cylinder 805;
The material-pulling device 8 further include: returning face plate 810, tumble cylinder 811, returning face plate 810 are connected by a hinge substrate
815, tumble cylinder 811 is provided between returning face plate 810 and substrate 815, pusher cylinder 805 is mounted on returning face plate 810;Pass through
Returning face plate 810 is set, the maintenance of material-pulling device 8 is facilitated.
The material-pulling device 8 is additionally provided with shield 814, and shield 814 wraps up reduction gearing mechanism 802.
The length-measuring appliance 9 is correlation laser sensor, and the transmitting terminal of correlation laser sensor, which is mounted on, to be pushed away
On material device 8, receiving end be mounted on the fixed part of system;Or the length-measuring appliance 9 is reflex laser sensor,
The transmitting terminal of reflex laser sensor is mounted on material-pulling device 8;Or the length-measuring appliance 9 is supersonic sensing
Device, ultrasonic sensor are mounted on material-pulling device 8.
Although above-mentioned be described in conjunction with specific embodiment of the attached drawing to invention, not to the scope of the present invention
Limitation, based on the technical solutions of the present invention, those skilled in the art do not need to make the creative labor and can make
Various modifications or changes still within protection scope of the present invention.
Claims (7)
1. a kind of automatic blanking system, it is characterised in that: including control cabinet (1), blanking machine (2), plasma cutting machines (3),
Expect frame (4), feeding device (5), bracket (6), directive wheel (7), material-pulling device (8), length-measuring appliance (9), wherein blanking machine
(2), plasma cutting machines (3) complete the cutting of steel, and plasma cutting machines (3) are arranged in blanking machine (2) and bracket (6)
Between, directive wheel (7), material-pulling device (8) are mounted on bracket (6), and material frame (4) is arranged in bracket (6) side, feeding device
(5) between material frame (4) and bracket (6), feeding device (5) will expect that the steel on frame (4) are delivered to one by one on bracket (6) for setting
Directive wheel (7) on, material-pulling device (8) can be achieved steel feeding, length-measuring appliance (9) measure steel length, control
Controller, blanking machine (2), plasma cutting machines (3), feeding device (5), material-pulling device (8), length are provided in cabinet (1)
Measuring device (9) connects controller;
The directive wheel (7) includes at least two groups, and the working face of opposite two groups of directive wheels (7) forms a V-arrangement, every group of directive wheel
(7) multiple wheel bodys (701) are set, and wheel body (701) is mounted on fixed plate (702) by shaft;
The material-pulling device (8) include: pusher motor (801), reduction gearing mechanism (802), gear (803), guide wheel (804),
Mandril (808), pressure head (809), substrate (815), pusher motor (801), guide wheel (804) are mounted on substrate (815), pusher electricity
The output shaft of machine (801) by reduction gearing mechanism (802) connection gear (803), be provided on bracket (6) with gear (803),
The corresponding rack gear (812) of guide wheel (804), guided way (813), pressure head (809) are mounted on mandril (808) end;
The material-pulling device (8) further include: pedestal (807), charging cylinder (806), pedestal are provided with guide groove on (807), push up
Bar (808) is mounted in guide groove, and charging cylinder (806) is mounted on pedestal (807), and the telescopic rod of charging cylinder (806) connects
Connect mandril (808);
The material-pulling device (8) further include: pusher cylinder (805), pedestal (807) connect the telescopic rod of pusher cylinder (805);
The material-pulling device (8) further include: returning face plate (810), tumble cylinder (811), returning face plate (810) are connected by a hinge base
Plate (815) is provided with tumble cylinder (811) between returning face plate (810) and substrate (815), and pusher cylinder (805) is mounted on overturning
On plate (810);
The material-pulling device (8) is additionally provided with shield (814), and shield (814) wraps up reduction gearing mechanism (802).
2. a kind of automatic blanking system according to claim 1, characterized in that the blanking machine (2) includes: binder head
(201), cropping (202), hydraulic system (203), body (204), binder head (201), cropping (202) are separately connected independence
Hydraulic system (203), hydraulic system (203) is mounted on body (204), the spacing of binder head (201) and cropping (202)
Greater than maximum cutting length.
3. a kind of automatic blanking system according to claim 1, characterized in that the plasma cutting machines (3) include:
Plasma generator (301), cutter (302), cutter (302) connect plasma generator (301), cutter (302) peace
On sliding block (303), guide rail (304) corresponding with sliding block (303) is provided on blanking machine (2), sliding block (303) connects straight line
The control port of the moving lever of movement mechanism (305), straight-line motion mechanism (305) connects controller;The straight-line motion mechanism
It (305) is cylinder or electric pushrod.
4. a kind of automatic blanking system according to claim 1, characterized in that the top surface inclination of the material frame (4) expects frame
(4) nearly feeding device (5) side is lower than remote feeding device (5) side, expects the height and directive wheel (7) of frame (4) top surface nadir
Height is corresponding.
5. a kind of automatic blanking system according to claim 1, characterized in that the feeding device (5) includes: material taking piece
(501), drive rod A(502), drive rod B(507), bracket b(503), transmission shaft (504), transmission mechanism (505), motor
(506), wherein material taking piece (501), drive rod A(502), drive rod B(507), bracket b(503) composition parallelogram connection-rod
Mechanism, material taking piece (501) are vertically arranged, and the top setting of material taking piece (501) is fluted, parallelogram linkage setting two
Group, two groups of parallelogram linkages all connect transmission shaft (504), and transmission shaft (504) connects horse by transmission mechanism (505)
Up to (506);The transmission mechanism (505) is sprocket wheel chain or belt belt pulley or synchronous belt synchronous pulley driving mechanism.
6. a kind of automatic blanking system according to claim 5, characterized in that in the active face of the material taking piece (501)
Position positioned at material frame (4), directive wheel (7) is both provided with resigning.
7. a kind of automatic blanking system according to claim 1, characterized in that the length-measuring appliance (9) is to penetrating
Formula laser sensor, the transmitting terminal of correlation laser sensor is mounted on material-pulling device (8), receiving end is mounted on consolidating for system
Determine part;Or the length-measuring appliance (9) is reflex laser sensor, the transmitting terminal of reflex laser sensor is installed
On material-pulling device (8);Or the length-measuring appliance (9) is ultrasonic sensor, ultrasonic sensor is mounted on pusher
On device (8).
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CN201611110190.8A CN106425065B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic blanking system |
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CN201611110190.8A CN106425065B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic blanking system |
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CN106425065B true CN106425065B (en) | 2019-01-08 |
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Families Citing this family (3)
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CN106695010B (en) * | 2017-03-09 | 2018-05-15 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
CN107378270B (en) * | 2017-09-12 | 2019-02-26 | 苏州井上中鼎办公机器制品有限公司 | A kind of printer roll shaft automatic material taking overturning cutter device |
CN113102792B (en) * | 2021-03-10 | 2022-08-19 | 广东澳森热交换系统有限公司 | Full-mechanical-linkage batch type heat exchange tube punching equipment |
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CN201799704U (en) * | 2010-03-22 | 2011-04-20 | 芜湖精艺金属有限公司 | Loading rack mechanism of cutting machine |
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Address after: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee after: Elite Energy Equipment Co., Ltd. Address before: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee before: SHANDONG IRAETA HEAVY INDUSTRY CO., LTD. |