CN106424359B - Double seat V-shaped curved mode structure synchronous with T-shaped and method of work - Google Patents
Double seat V-shaped curved mode structure synchronous with T-shaped and method of work Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005452 bending Methods 0.000 claims abstract description 47
- 239000000047 product Substances 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
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Abstract
本发明涉及一种双座式V字形与T字形的同步弯模结构,包括冲头承座与下模承座,所述冲头承座与下模承座之间的一侧端设置有V字形弯模组件,所述冲头承座与下模承座之间的另一侧端设置有T字形弯模组件,所述V字形弯模组件包含第一冲头座块、V字形冲头以及第一下模座块,所述T字形弯模组件包含第二冲头座块、凸轮块以及第二下模座块;本发明还涉及一种双座式V字形与T字形的同步弯模结构的工作方法。本发明结构设计合理,操作简单,在同一模具中完成V字形弯曲以及T字形密接弯曲两道次的加工,定位准确,运行稳定,成形的尺寸精度得到保证,解决了该类产品极难成形的难题。
The invention relates to a double-seat V-shaped and T-shaped synchronous bending die structure, which includes a punch seat and a lower die seat, and a V is arranged at one end between the punch seat and the lower die seat. A T-shaped bending die assembly, the other end between the punch seat and the lower die seat is provided with a T-shaped bending die assembly, and the V-shaped bending die assembly includes a first punch block, a V The T-shaped punch and the first lower die seat block, the T-shaped bending die assembly includes the second punch seat block, the cam block and the second lower die seat block; the present invention also relates to a double-seat V-shaped and T-shaped The working method of the synchronous bending die structure of the font. The invention has reasonable structural design and simple operation, completes the two-pass processing of V-shaped bending and T-shaped close-contact bending in the same mold, accurate positioning, stable operation, and guaranteed dimensional accuracy of forming, which solves the problem that such products are extremely difficult to form problem.
Description
技术领域technical field
本发明涉及一种双座式V字形与T字形的同步弯模结构及工作方法。The invention relates to a two-seat V-shaped and T-shaped synchronous bending die structure and working method.
背景技术Background technique
在板金产品生产中,制品的150度V字形弯曲以及180度T字形密接弯曲,也即折叠弯曲难度很大,制品的尺寸精度难以保证,而且一般都是用不同的模具完成不同的道次,具有很大的局限性。In the production of sheet metal products, the 150-degree V-shaped bending and the 180-degree T-shaped tight bending of the product, that is, the folding and bending are very difficult, and the dimensional accuracy of the product is difficult to guarantee, and generally different molds are used to complete different passes. has great limitations.
发明内容Contents of the invention
鉴于现有技术的不足,本发明所要解决的技术问题是提供一种双座式V字形与T字形的同步弯模结构及工作方法,不仅结构设计合理,而且高效便捷。In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a two-seat V-shaped and T-shaped synchronous bending die structure and working method, which is not only reasonable in structural design, but also efficient and convenient.
为了解决上述技术问题,本发明的技术方案是:一种双座式V字形与T字形的同步弯模结构,包括冲头承座与下模承座,所述冲头承座与下模承座之间的一侧端设置有V字形弯模组件,所述冲头承座与下模承座之间的另一侧端设置有T字形弯模组件,所述V字形弯模组件包含第一冲头座块、V字形冲头以及第一下模座块,所述T字形弯模组件包含第二冲头座块、凸轮块以及第二下模座块。In order to solve the above technical problems, the technical solution of the present invention is: a double-seat V-shaped and T-shaped synchronous bending die structure, including a punch seat and a lower die seat, and the punch seat and the lower die seat One end between the seats is provided with a V-shaped bending die assembly, and the other end between the punch holder and the lower die holder is provided with a T-shaped bending die assembly, and the V-shaped bending die assembly The component includes a first punch seat block, a V-shaped punch and a first lower die seat block, and the T-shaped bending die assembly includes a second punch seat block, a cam block and a second lower die seat block.
优选的,所述第一冲头座块经螺钉联接在冲头承座的下侧面,所述V字形冲头经螺钉联接在第一冲头座块的下侧面,所述第一下模座块经螺钉联接在下模承座的上侧面,所述第一下模座块的上侧面具有用以与V字形冲头相配合的V字形凹腔,所述V字形冲头与V字形凹腔围成V字形成形腔,所述V字形凹腔的底部设置有弹簧顶出销。Preferably, the first punch seat block is connected to the lower side of the punch seat by screws, the V-shaped punch is connected to the lower side of the first punch seat block by screws, and the first lower die seat The block is connected to the upper side of the lower die seat by screws, and the upper side of the first lower die seat block has a V-shaped cavity for matching with the V-shaped punch, and the V-shaped punch and the V-shaped cavity A V-shaped cavity is formed, and a spring ejector pin is arranged at the bottom of the V-shaped concave cavity.
优选的,所述V字形冲头设置在第一冲头座块的下侧面中部,所述第一冲头座块的下侧面周部对称布置有若干对弹簧定位销。Preferably, the V-shaped punch is arranged in the middle of the lower side of the first punch block, and several pairs of spring positioning pins are symmetrically arranged on the lower side of the first punch block.
优选的,所述第一下模座块的外侧设置有第一靠边定位销。Preferably, a first edge positioning pin is provided on the outer side of the first lower die base block.
优选的,所述第二冲头座块经螺钉联接在冲头承座的下侧面,所述第二下模座块经螺钉联接在下模承座的上侧面,所述第二下模座块的上侧面具有V字形凹槽,两个所述凸轮块对称设置在V字形凹槽内,两个所述凸轮块与第二冲头座块之间围成T字形成形腔,所述V字形凹槽的底部设置有用以驱动两个凸轮块分别沿着V字形凹槽的两斜面向顶部滑动的弹簧柱塞。Preferably, the second punch seat block is connected to the lower side of the punch seat via screws, the second lower die seat block is connected to the upper side of the lower die seat via screws, and the second lower die seat block is There is a V-shaped groove on the upper side, and the two cam blocks are symmetrically arranged in the V-shaped groove, and a T-shaped cavity is formed between the two cam blocks and the second punch seat block, and the V-shaped The bottom of the groove is provided with a spring plunger for driving two cam blocks to slide to the top along the two slopes of the V-shaped groove respectively.
优选的,所述第二下模座块上对称设置有两个呈八字形布置的限位槽,所述限位槽内设置有限位螺栓,所述限位螺栓一端与凸轮块螺纹连接,所述限位螺栓的另一端与限位槽滑动配合,所述限位螺栓在凸轮块的带动下沿着限位槽上下滑动。Preferably, two limiting slots arranged in a figure-eight shape are symmetrically arranged on the second lower die base block, and limiting bolts are arranged in the limiting grooves, and one end of the limiting bolts is threadedly connected with the cam block, so that The other end of the limit bolt is slidingly matched with the limit groove, and the limit bolt slides up and down along the limit groove driven by the cam block.
优选的,所述凸轮块的上侧面平行于水平面,所述凸轮块的内侧面平行于铅垂面,所述凸轮块的外侧面平行于V字形凹槽的斜面,所述第二冲头座块的下侧面平行于水平面。Preferably, the upper side of the cam block is parallel to the horizontal plane, the inner side of the cam block is parallel to the vertical plane, the outer side of the cam block is parallel to the slope of the V-shaped groove, and the second punch seat The underside of the block is parallel to the horizontal plane.
优选的,所述凸轮块的上侧面设置有第二靠边定位销,所述第二冲头座块的下侧面相应位置设置有与第二靠边定位销相配合的避让孔。Preferably, the upper side of the cam block is provided with a second side positioning pin, and the lower side of the second punch seat block is provided with an avoidance hole matched with the second side positioning pin at a corresponding position.
一种双座式V字形与T字形的同步弯模结构的工作方法,包含上述的任意一种双座式V字形与T字形的同步弯模结构,包含以下步骤:A working method of a two-seat V-shaped and T-shaped synchronous bending die structure, comprising any of the above-mentioned two-seat V-shaped and T-shaped synchronous bending die structures, comprising the following steps:
(1)开模;冲头承座、第一冲头座块、V字形冲头以及第二冲头座块向上运动,两凸轮块在弹簧柱塞的作用下沿着V字形凹槽的两斜面向顶部滑动,两所述凸轮块相互远离;(1) Open the mold; the punch seat, the first punch block, the V-shaped punch and the second punch block move upward, and the two cam blocks move along the two sides of the V-shaped groove under the action of the spring plunger. The inclined surface slides to the top, and the two cam blocks move away from each other;
(2)进料;将坯料置于第一下模座块的上侧面,将经过V字形弯曲的半成品坯料置于两凸轮块上,半成品坯料的V字形弯曲部置于两凸轮块之间的开口中、半成品坯料的水平部置于两凸轮块的上侧面;(2) Feeding: place the blank on the upper side of the first lower die base block, place the V-shaped bent semi-finished blank on the two cam blocks, and place the V-shaped curved part of the semi-finished blank between the two cam blocks In the opening, the horizontal part of the semi-finished blank is placed on the upper side of the two cam blocks;
(3)闭模;所述冲头承座、第一冲头座块、V字形冲头以及第二冲头座块向下运动直至冲程完毕,所述V字形冲头压入V字形凹腔中完成坯料的V字形弯曲成形,同时第二冲头座块带动两凸轮块向底部运动,两凸轮块向底部运动的同时相互靠近,V字形弯曲部位密接为T字形,完成半成品坯料的T字形弯曲成形。(3) Close the mold; the punch holder, the first punch block, the V-shaped punch and the second punch block move downward until the stroke is completed, and the V-shaped punch is pressed into the V-shaped cavity The V-shaped bending of the blank is completed in the middle, and the second punch seat block drives the two cam blocks to move to the bottom, and the two cam blocks move towards the bottom while approaching each other. Bend into shape.
与现有技术相比,本发明具有以下有益效果:本发明结构设计合理,操作简单,在同一模具中完成V字形弯曲以及T字形密接弯曲两道次的加工,定位准确,运行稳定,成形的尺寸精度得到保证,解决了该类产品极难成形的难题。Compared with the prior art, the present invention has the following beneficial effects: the present invention has reasonable structural design, simple operation, completes the two-pass processing of V-shaped bending and T-shaped tight bending in the same mold, accurate positioning, stable operation, and formed The dimensional accuracy is guaranteed, which solves the extremely difficult problem of forming such products.
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明实施例的构造示意图。Fig. 1 is a schematic diagram of the structure of an embodiment of the present invention.
图中:1-冲头承座,2-下模承座,3-第一冲头座块,4-V字形冲头,5-第一下模座块,6-第二冲头座块,7-凸轮块,8-第二下模座块,9-弹簧顶出销,10-弹簧定位销,11-第一靠边定位销,12-弹簧柱塞,13-限位槽,14-限位螺栓,15-第二靠边定位销,16-避让孔。In the figure: 1-punch seat, 2-lower die seat, 3-first punch seat block, 4-V-shaped punch, 5-first lower die seat block, 6-second punch seat block , 7-Cam block, 8-Second lower mold seat block, 9-Spring ejector pin, 10-Spring positioning pin, 11-First edge positioning pin, 12-Spring plunger, 13-Limiting groove, 14- Limiting bolt, 15-second positioning pin on the side, 16-avoidance hole.
具体实施方式detailed description
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings.
如图1所示,一种双座式V字形与T字形的同步弯模结构,包括冲头承座1与下模承座2,所述冲头承座1与下模承座2之间的一侧端设置有V字形弯模组件,所述冲头承座1与下模承座2之间的另一侧端设置有T字形弯模组件,所述V字形弯模组件包含第一冲头座块3、V字形冲头4以及第一下模座块5,所述T字形弯模组件包含第二冲头座块6、凸轮块7以及第二下模座块8。As shown in Figure 1, a double-seat V-shaped and T-shaped synchronous bending die structure includes a punch seat 1 and a lower die seat 2, and the punch seat 1 and the lower die seat 2 A V-shaped bending die assembly is provided on one side of the punch seat 1 and a T-shaped bending die assembly is provided on the other side between the punch seat 1 and the lower die seat 2. The V-shaped bending die assembly Including the first punch block 3, the V-shaped punch 4 and the first lower die block 5, the T-shaped bending die assembly includes the second punch block 6, the cam block 7 and the second lower die block 8.
在本发明实施例中,所述第一冲头座块3经螺钉联接在冲头承座1的下侧面,所述V字形冲头4经螺钉联接在第一冲头座块3的下侧面,所述第一下模座块5经螺钉联接在下模承座2的上侧面,所述第一下模座块5的上侧面具有用以与V字形冲头4相配合的V字形凹腔,所述V字形冲头4与V字形凹腔围成V字形成形腔,所述V字形凹腔的底部设置有弹簧顶出销9,所述弹簧顶出销9避免冲击,起到缓冲作用,提高产品的表面精度;所述V字形凹腔做成150度,得到150度的V字形弯曲半成品,所述V字形凹腔的角度不局限于此。In the embodiment of the present invention, the first punch block 3 is connected to the lower side of the punch holder 1 by screws, and the V-shaped punch 4 is connected to the lower side of the first punch block 3 by screws. , the first lower die base block 5 is screwed to the upper side of the lower die holder 2, and the upper side of the first lower die base block 5 has a V-shaped cavity for matching with the V-shaped punch 4 , the V-shaped punch 4 and the V-shaped concave cavity form a V-shaped cavity, the bottom of the V-shaped concave cavity is provided with a spring ejector pin 9, and the spring ejector pin 9 avoids impact and plays a buffering role , improve the surface accuracy of the product; the V-shaped cavity is made into 150 degrees to obtain a 150-degree V-shaped curved semi-finished product, and the angle of the V-shaped cavity is not limited thereto.
在本发明实施例中,所述V字形冲头4设置在第一冲头座块3的下侧面中部,所述第一冲头座块3的下侧面周部对称布置有若干对弹簧定位销10。In the embodiment of the present invention, the V-shaped punch 4 is arranged in the middle of the lower side of the first punch block 3, and several pairs of spring positioning pins are symmetrically arranged on the lower side of the first punch block 3 10.
在本发明实施例中,所述第一下模座块5的外侧设置有第一靠边定位销11。In the embodiment of the present invention, a first edge positioning pin 11 is provided on the outer side of the first lower mold base block 5 .
在本发明实施例中,所述第二冲头座块6经螺钉联接在冲头承座1的下侧面,所述第二下模座块8经螺钉联接在下模承座2的上侧面,所述第二下模座块8的上侧面具有V字形凹槽,两个所述凸轮块7对称设置在V字形凹槽内,两个所述凸轮块7与第二冲头座块6之间围成T字形成形腔,所述V字形凹槽的底部设置有用以驱动两个凸轮块7分别沿着V字形凹槽的两斜面向顶部滑动的弹簧柱塞12。In the embodiment of the present invention, the second punch block 6 is connected to the lower side of the punch seat 1 by screws, and the second lower die block 8 is connected to the upper side of the lower die seat 2 by screws. The upper side of the second lower mold base block 8 has a V-shaped groove, and the two cam blocks 7 are symmetrically arranged in the V-shaped groove. A T-shaped cavity is formed between them, and the bottom of the V-shaped groove is provided with a spring plunger 12 for driving the two cam blocks 7 to slide along the two slopes of the V-shaped groove to the top.
在本发明实施例中,所述第二下模座块8上对称设置有两个呈八字形布置的限位槽13,所述限位槽13内设置有限位螺栓14,两个限位螺栓14也呈八字形布置,所述限位螺栓14一端与凸轮块7螺纹连接,所述限位螺栓14的另一端与限位槽13滑动配合,所述限位螺栓14在凸轮块7的带动下沿着限位槽13上下滑动。In the embodiment of the present invention, the second lower mold base block 8 is symmetrically provided with two limiting grooves 13 in a figure-eight arrangement, and limiting bolts 14 are arranged in the limiting grooves 13, and the two limiting bolts 14 is also arranged in a figure-eight shape, one end of the limit bolt 14 is threadedly connected with the cam block 7, and the other end of the limit bolt 14 is slidably matched with the limit groove 13, and the limit bolt 14 is driven by the cam block 7. Slide up and down along the limit groove 13.
在本发明实施例中,所述凸轮块7的上侧面平行于水平面,所述凸轮块7的内侧面平行于铅垂面,所述凸轮块7的外侧面平行于V字形凹槽的斜面,所述第二冲头座块6的下侧面平行于水平面。In the embodiment of the present invention, the upper side of the cam block 7 is parallel to the horizontal plane, the inner side of the cam block 7 is parallel to the vertical plane, and the outer side of the cam block 7 is parallel to the slope of the V-shaped groove, The lower side of the second punch block 6 is parallel to the horizontal plane.
在本发明实施例中,所述凸轮块7的上侧面设置有第二靠边定位销15,所述第二冲头座块6的下侧面相应位置设置有与第二靠边定位销15相配合的避让孔16。In the embodiment of the present invention, the upper side of the cam block 7 is provided with a second side positioning pin 15, and the lower side of the second punch block 6 is provided with a corresponding position to match the second side positioning pin 15. Avoid hole 16.
在本发明实施例中,一种双座式V字形与T字形的同步弯模结构的工作方法,包含上述的任意一种双座式V字形与T字形的同步弯模结构,包含以下步骤:In an embodiment of the present invention, a working method of a two-seat V-shaped and T-shaped synchronous bending die structure includes any of the above-mentioned two-seat V-shaped and T-shaped synchronous bending die structures, including the following steps:
(1)开模;冲头承座1、第一冲头座块3、V字形冲头4以及第二冲头座块6向上运动,两凸轮块7在弹簧柱塞12的作用下沿着V字形凹槽的两斜面向顶部滑动,两凸轮块7相互远离,在此过程中,限位螺栓14沿着限位槽13向顶部滑动直至限位槽13终点,限定限位槽13的宽度从而确定两凸轮块7之间的最大开口;(1) Die opening; the punch seat 1, the first punch block 3, the V-shaped punch 4 and the second punch block 6 move upward, and the two cam blocks 7 move along under the action of the spring plunger 12. The two slopes of the V-shaped groove slide to the top, and the two cam blocks 7 move away from each other. During this process, the limit bolt 14 slides to the top along the limit groove 13 until the end of the limit groove 13, limiting the width of the limit groove 13. Thereby determine the maximum opening between two cam blocks 7;
(2)进料;将坯料置于第一下模座块5的上侧面,辅助第一靠边定位销11实现坯料的定位,将经过V字形弯曲的半成品坯料置于两凸轮块7上,半成品坯料的V字形弯曲部置于两凸轮块7之间的开口中、半成品坯料的水平部置于两凸轮块7的上侧面,两凸轮块7之间的开口大小实现半成品坯料的定位;(2) Feeding: place the blank on the upper side of the first lower die base block 5, assist the first side positioning pin 11 to realize the positioning of the blank, place the semi-finished blank that has been bent in a V shape on the two cam blocks 7, and the semi-finished product The V-shaped curved part of the blank is placed in the opening between the two cam blocks 7, the horizontal part of the semi-finished blank is placed on the upper side of the two cam blocks 7, and the size of the opening between the two cam blocks 7 realizes the positioning of the semi-finished blank;
(3)闭模;所述冲头承座1、第一冲头座块3、V字形冲头4以及第二冲头座块6向下运动直至冲程完毕,所述V字形冲头4压入V字形凹腔过程中,辅助弹簧定位销10的下压实现坯料的定位,辅助弹簧定位销10的回弹保证坯料的流入,完成坯料的V字形弯曲成形;同时第二冲头座块6带动两凸轮块7向底部运动,两凸轮块7向底部运动的同时相互靠近,在此过程中,限位螺栓14沿着限位槽13向底部滑动直至限位槽13起点,限定限位槽13的宽度从而确定两凸轮块7之间的最小开口,此时第二靠边定位销15进入避让孔16,V字形弯曲部位密接为T字形,完成半成品坯料的T字形弯曲成形。(3) Close the mold; the punch holder 1, the first punch block 3, the V-shaped punch 4 and the second punch block 6 move downward until the stroke is completed, and the V-shaped punch 4 presses In the process of entering the V-shaped concave cavity, the pressing of the auxiliary spring positioning pin 10 realizes the positioning of the blank, and the rebound of the auxiliary spring positioning pin 10 ensures the inflow of the blank, and completes the V-shaped bending of the blank; at the same time, the second punch block 6 Drive the two cam blocks 7 to move to the bottom, and the two cam blocks 7 move towards the bottom while approaching each other. During this process, the limit bolt 14 slides to the bottom along the limit groove 13 until the starting point of the limit groove 13, defining the limit groove The width of 13 thus determines the minimum opening between the two cam blocks 7, and now the second positioning pin 15 enters the avoidance hole 16, and the V-shaped bending part is closely connected to a T-shaped, completing the T-shaped bending of the semi-finished blank.
本发明不局限于上述最佳实施方式,任何人在本发明的启示下都可以得出其他各种形式的双座式V字形与T字形的同步弯模结构及工作方法。凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The present invention is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of two-seat type V-shaped and T-shaped synchronous bending die structures and working methods under the enlightenment of the present invention. All equivalent changes and modifications made according to the patent scope of the present invention shall fall within the scope of the present invention.
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