CN106422904A - Single-motor planetary stirring barrel - Google Patents
Single-motor planetary stirring barrel Download PDFInfo
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- CN106422904A CN106422904A CN201610867954.1A CN201610867954A CN106422904A CN 106422904 A CN106422904 A CN 106422904A CN 201610867954 A CN201610867954 A CN 201610867954A CN 106422904 A CN106422904 A CN 106422904A
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- sun gear
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- 238000003756 stirring Methods 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000011010 flushing procedure Methods 0.000 claims description 11
- 241000239290 Araneae Species 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明涉及机械领域,具体是一种单电机行星式搅拌筒。The invention relates to the mechanical field, in particular to a single-motor planetary mixing drum.
背景技术Background technique
搅拌器使是液体、气体介质强迫对流并均匀混合的器件,在化工等领域广泛使用,常规的单轴搅拌器在进行搅拌过程中容易出现原料出现涡流,影响混合均匀程度,为了避免这种现象,一些化工企业采用多轴搅拌方式使原料产生紊流进而保证混合均匀度,而多轴的传动主要分为两种方式,一种是多电机,在多电机进行工作时,势必会由于不同的震动频率而互相产生影响,进而造成机械的事故率大大增加,另一种是皮带传动带动多个搅拌轴同时转动,而皮带在高负荷工作时受拉扯力的作用也容易出现损坏,特别是对于大型的搅拌器来说,皮带传动方式显然不适合高强度的搅拌工作。The agitator is a device for forced convection and uniform mixing of liquid and gas media. It is widely used in chemical industry and other fields. Conventional single-shaft agitators are prone to eddy currents in the raw materials during the stirring process, which affects the uniformity of mixing. In order to avoid this phenomenon , some chemical companies use multi-shaft stirring to generate turbulent flow of raw materials to ensure uniformity of mixing, and multi-shaft transmission is mainly divided into two ways, one is multi-motor, when multi-motor is working, it is bound to be due to different The vibration frequency affects each other, which greatly increases the accident rate of the machine. The other is that the belt drive drives multiple stirring shafts to rotate at the same time, and the belt is prone to damage due to the pulling force during high-load work, especially for For large mixers, the belt drive method is obviously not suitable for high-intensity mixing work.
发明内容Contents of the invention
本发明的目的在于提供一种单电机行星式搅拌筒,以解决上述背景技术中提出的问题。The object of the present invention is to provide a single-motor planetary mixing drum to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种单电机行星式搅拌筒,包括筒体,所述筒体呈圆柱形,在筒体内上部设有传动盘,在筒体侧面开设有进料口和排料门,进料口位于传动盘下方,排料门位于筒体侧壁底部,在筒体内设有斜底,斜底最低处与排料门对接,所述传动盘内设有行星传动装置,所述行星传动装置包括同心设置的齿圈和太阳轮,所述齿圈内侧和太阳轮外侧均设有轮齿,太阳轮的直径为齿圈内直径的1/2,在太阳轮和齿圈之间设有四个行星轮,所述行星轮外侧设有轮齿,行星轮与太阳轮、齿圈均啮合连接,四个行星轮上方设有方形的行星架,所述太阳轮的中心插装有竖向的太阳轮轴,太阳轮轴上端伸出筒体顶面上方并与电机传动连接,太阳轮轴下端位于筒体内中部并安装有搅拌叶片,所述行星轮的中心插装有竖向的行星轮轴,所述行星架的四个顶点分别套装在一个行星轮轴上并与行星轮轴转动连接,行星轮轴下端位于筒体内中下部,在行星轮轴下端侧面设有扰流叶片,所述扰流叶片呈“E”字形;所述筒体内上部设有冲洗管,所述冲洗管为环形管,冲洗管位于进料口下方,所述冲洗管连接有位于筒体外部的进水管,所述进水管上设有水泵,在冲洗管下方设有环形刮刀,所述环形刮刀截面呈等腰梯形状,在环形刮刀内嵌设有内磁环,所述内磁环与筒体内壁相贴合并滑动连接,在筒体外壁上设有外磁环,所述外磁环与筒体外壁滑动连接,在外磁环外侧固定有水平方向的托举杆,所述筒体外壁底部设有液压缸,所述液压缸的输出端设有伸缩杆,伸缩杆上端与托举杆固定连接。A single-motor planetary mixing drum, including a cylinder body, the cylinder body is cylindrical, a transmission plate is arranged on the upper part of the cylinder body, and a material inlet and a discharge door are opened on the side of the cylinder body, and the material inlet is located on the transmission disk Below, the discharge door is located at the bottom of the side wall of the cylinder, and an inclined bottom is provided in the cylinder, and the lowest point of the inclined bottom is docked with the discharge gate. The transmission disc is provided with a planetary transmission device, and the planetary transmission device includes concentrically arranged The ring gear and the sun gear, the inner side of the ring gear and the outer side of the sun gear are provided with gear teeth, the diameter of the sun gear is 1/2 of the inner diameter of the ring gear, and four planetary gears are arranged between the sun gear and the ring gear, The outer side of the planetary gear is provided with gear teeth, and the planetary gear is meshed with the sun gear and the ring gear. A square planet carrier is arranged above the four planetary gears. A vertical sun gear shaft is inserted in the center of the sun gear. The upper end of the wheel shaft protrudes above the top surface of the cylinder and is connected with the motor transmission. The lower end of the sun gear shaft is located in the middle of the cylinder body and is equipped with stirring blades. The center of the planetary wheel is inserted with a vertical planetary wheel shaft. The four The apexes are respectively fitted on a planetary wheel shaft and connected in rotation with the planetary wheel shaft. The lower end of the planetary wheel shaft is located in the middle and lower part of the cylinder, and a spoiler blade is arranged on the side of the lower end of the planetary wheel shaft. The spoiler blade is in the shape of an "E"; The upper part is provided with a flushing pipe, the flushing pipe is an annular pipe, and the flushing pipe is located below the feed inlet. The flushing pipe is connected with a water inlet pipe located outside the cylinder body. There is an annular scraper, the section of the annular scraper is in the shape of an isosceles trapezoid, an inner magnetic ring is embedded in the annular scraper, the inner magnetic ring is attached to the inner wall of the cylinder and connected by sliding, and an outer magnetic ring is arranged on the outer wall of the cylinder. The outer magnetic ring is slidingly connected with the outer wall of the cylinder, and a horizontal lifting rod is fixed outside the outer magnetic ring. A hydraulic cylinder is provided at the bottom of the outer wall of the cylinder, and a telescopic rod is provided at the output end of the hydraulic cylinder. The upper end of the telescopic rod is fixedly connected with the lifting rod.
作为本发明进一步的方案:所述进料口截面呈直角梯形状。As a further solution of the present invention: the cross-section of the feed inlet is in the shape of a right-angled trapezoid.
作为本发明再进一步的方案:所述搅拌叶片为十字搅拌叶片。As a further solution of the present invention: the stirring blade is a cross stirring blade.
作为本发明再进一步的方案:所述内磁环上平面的倾斜角度与进水管底面的倾斜角度相同。As a further solution of the present invention: the inclination angle of the upper plane of the inner magnetic ring is the same as the inclination angle of the bottom surface of the water inlet pipe.
与现有技术相比,本发明的有益效果是:本装置通过行星传动装置的设置,利用单电机即可进行搅拌、扰流搅拌同步进行,进而保证物料充分混合,单电机便于维修保养,齿轮传动相比传统传动带传动更加稳定,并且通过内磁环、外磁环带动环形刮刀进行刮料、通过冲洗管进行冲洗来进行筒体内的清洁工作,从而避免原料附着在筒体内壁上影响下次使用,通过磁力控制环形刮刀的运动,避免常规内嵌机械传动清洁方式对搅拌系统造成的影响。Compared with the prior art, the beneficial effect of the present invention is: the device can be set with a planetary transmission device, and a single motor can be used to carry out stirring and turbulent stirring simultaneously, thereby ensuring that the materials are fully mixed, and the single motor is convenient for maintenance. The transmission is more stable than the traditional belt transmission, and the ring scraper is driven by the inner magnetic ring and the outer magnetic ring to scrape the material, and the washing pipe is used to wash the cleaning work in the cylinder, so as to avoid the material from adhering to the inner wall of the cylinder and affecting the next time. Use, the movement of the ring scraper is controlled by magnetic force, avoiding the impact of the conventional built-in mechanical transmission cleaning method on the stirring system.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中传动盘的俯视图。Fig. 2 is a top view of the transmission disc in the present invention.
图中1-筒体,11-进料口,12-排料门,13-斜底,2-传动盘,21-齿圈,22-太阳轮,23-行星架,24-行星轮,25-行星轮轴,26-扰流叶片,3-电机,31-太阳轮轴,32-搅拌叶片,4-液压缸,41-伸缩杆,42-托举杆,43-外磁环,44-环形刮刀,45-内磁环,5-冲洗管,51-进水管,52-水泵。In the figure 1-cylinder, 11-feed inlet, 12-discharge gate, 13-slope bottom, 2-transmission disc, 21-ring gear, 22-sun gear, 23-planet carrier, 24-planetary gear, 25 -planetary shaft, 26-spoiler blade, 3-motor, 31-sun gear shaft, 32-stirring blade, 4-hydraulic cylinder, 41-telescopic rod, 42-lifting rod, 43-outer magnetic ring, 44-ring scraper , 45-inner magnetic ring, 5-flushing pipe, 51-water inlet pipe, 52-water pump.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1~2,本发明实施例中,一种单电机行星式搅拌筒,包括筒体1,所述筒体1呈圆柱形,在筒体1内上部设有传动盘2,在筒体1侧面开设有进料口11和排料门12,所述进料口11截面呈直角梯形状,进料口11位于传动盘2下方,排料门12位于筒体1侧壁底部,在筒体1内设有斜底13,斜底13最低处与排料门12对接,所述传动盘2内设有行星传动装置,所述行星传动装置包括同心设置的齿圈21和太阳轮22,所述齿圈21内侧和太阳轮22外侧均设有轮齿,太阳轮22的直径为齿圈21内直径的1/2,在太阳轮22和齿圈21之间设有四个行星轮24,所述行星轮24外侧设有轮齿,行星轮24与太阳轮22、齿圈21均啮合连接,四个行星轮24上方设有方形的行星架24,所述太阳轮22的中心插装有竖向的太阳轮轴31,太阳轮轴31上端伸出筒体1顶面上方并与电机3传动连接,太阳轮轴31下端位于筒体1内中部并安装有搅拌叶片32,所述搅拌叶片32为十字搅拌叶片,所述行星轮24的中心插装有竖向的行星轮轴25,所述行星架24的四个顶点分别套装在一个行星轮轴25上并与行星轮轴25转动连接,行星轮轴25下端位于筒体1内中下部,在行星轮轴25下端侧面设有扰流叶片26,所述扰流叶片26呈“E”字形;物料从进料口11进入筒体1内进行搅拌时,启动电机3带动太阳轮22、太阳轮轴31和搅拌叶片32同步转动,太阳轮22转动过程中带动行星轮25同步转动并在太阳轮22和齿圈21之间沿圆周方向运动,行星轮25转动过程中通过扰流叶片26对物料进行扰流搅拌加工,进而保证物料充分混合,行星传动装置保证扰流搅拌的同步性;Please refer to Figures 1-2. In the embodiment of the present invention, a single-motor planetary mixing drum includes a cylinder body 1. The cylinder body 1 is cylindrical. The side of the body 1 is provided with a feed port 11 and a discharge door 12. The cross section of the feed port 11 is in the shape of a right angle trapezoid. There is an inclined bottom 13 inside the barrel 1, and the lowest part of the inclined bottom 13 is docked with the discharge door 12. The transmission disc 2 is provided with a planetary transmission, and the planetary transmission includes a ring gear 21 and a sun gear 22 arranged concentrically. , the inner side of the ring gear 21 and the outer side of the sun gear 22 are provided with gear teeth, the diameter of the sun gear 22 is 1/2 of the inner diameter of the ring gear 21, and four planetary gears are arranged between the sun gear 22 and the ring gear 21 24. The outer side of the planetary gear 24 is provided with gear teeth, and the planetary gear 24 is meshed with the sun gear 22 and the ring gear 21. A square planet carrier 24 is arranged above the four planetary gears 24. The center of the sun gear 22 is inserted A vertical sun gear shaft 31 is installed, the upper end of the sun gear shaft 31 protrudes above the top surface of the cylinder body 1 and is connected to the motor 3 in transmission, the lower end of the sun gear shaft 31 is located in the middle of the cylinder body 1 and is equipped with a stirring blade 32, the stirring blade 32 It is a cross stirring blade, and the center of the planetary wheel 24 is inserted with a vertical planetary wheel shaft 25, and the four vertices of the planetary carrier 24 are respectively sleeved on a planetary wheel shaft 25 and are connected in rotation with the planetary wheel shaft 25. The planetary wheel shaft 25 The lower end is located in the middle and lower part of the cylinder body 1, and the spoiler blade 26 is arranged on the side of the lower end of the planetary wheel shaft 25. The spoiler blade 26 is in the shape of "E"; when the material enters the cylinder body 1 from the feed port 11 for stirring, the The motor 3 drives the sun gear 22, the sun gear shaft 31 and the stirring blade 32 to rotate synchronously. During the rotation of the sun gear 22, the planetary gear 25 is driven to rotate synchronously and move along the circumferential direction between the sun gear 22 and the ring gear 21. The rotation process of the planetary gear 25 In the process, the turbulence blade 26 is used to turbulence and agitate the materials to ensure that the materials are fully mixed, and the planetary transmission device ensures the synchronicity of the turbulence and agitation;
所述筒体1内上部设有冲洗管5,所述冲洗管5为环形管,冲洗管5位于进料口11下方,所述冲洗管5连接有位于筒体1外部的进水管51,所述进水管51上设有水泵52,在冲洗管5下方设有环形刮刀44,所述环形刮刀44截面呈等腰梯形状,在环形刮刀44内嵌设有内磁环45,所述内磁环45与筒体1内壁相贴合并滑动连接, 内磁环45上平面的倾斜角度与进水管51底面的倾斜角度相同,在筒体1外壁上设有外磁环43,所述外磁环43与筒体1外壁滑动连接,在外磁环43外侧固定有水平方向的托举杆42,所述筒体1外壁底部设有液压缸4,所述液压缸4的输出端设有伸缩杆41,伸缩杆41上端与托举杆42固定连接;搅拌完成后的原料从排料门12排出后,启动水泵52对筒体1内进行清洗,并同步启动液压缸4驱动伸缩杆41在竖直方向上往复运动,伸缩杆41带动托举杆42和外磁环43同步运动,内磁环45在磁力作用下与外磁环43同时进行往复升降,进而使环形刮刀44对筒体1内壁进行刮料处理,从而避免原料附着在筒体1内壁上影响下次使用。The inner upper part of the cylinder body 1 is provided with a flushing pipe 5, the flushing pipe 5 is an annular pipe, the flushing pipe 5 is located below the feed inlet 11, and the flushing pipe 5 is connected with a water inlet pipe 51 located outside the cylinder body 1, so The water inlet pipe 51 is provided with a water pump 52, and an annular scraper 44 is arranged below the flushing pipe 5. The section of the annular scraper 44 is in the shape of an isosceles trapezoid, and an inner magnetic ring 45 is embedded in the annular scraper 44. The ring 45 fits and is slidably connected to the inner wall of the cylinder body 1. The inclination angle of the upper plane of the inner magnetic ring 45 is the same as the inclination angle of the bottom surface of the water inlet pipe 51. An outer magnetic ring 43 is arranged on the outer wall of the cylinder body 1. The outer magnetic ring 43 is slidingly connected with the outer wall of the cylinder 1, and a horizontal lifting rod 42 is fixed outside the outer magnetic ring 43. A hydraulic cylinder 4 is provided at the bottom of the outer wall of the cylinder 1, and a telescopic rod 41 is provided at the output end of the hydraulic cylinder 4. , the upper end of the telescopic rod 41 is fixedly connected with the lifting rod 42; after the raw materials after stirring are discharged from the discharge gate 12, the water pump 52 is started to clean the inside of the cylinder body 1, and the hydraulic cylinder 4 is started synchronously to drive the telescopic rod 41 in the vertical direction, the telescopic rod 41 drives the lifting rod 42 and the outer magnetic ring 43 to move synchronously, and the inner magnetic ring 45 and the outer magnetic ring 43 reciprocate and lift simultaneously under the action of the magnetic force, so that the ring scraper 44 can move against the inner wall of the cylinder body 1. Scraping treatment, so as to prevent the raw material from adhering to the inner wall of the cylinder 1 and affecting the next use.
Claims (4)
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CN205127836U (en) * | 2015-10-13 | 2016-04-06 | 杭州杭硕新材料科技有限公司 | Planet stirrer |
CN205323763U (en) * | 2016-01-11 | 2016-06-22 | 江西格雷斯科技股份有限公司 | Polycarboxylate water reducing agent reaction stirring kettle of a plurality of stirring rakes of improvement |
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Application publication date: 20170222 |