CN106404361A - Adjusting apparatus for structural test loading reaction frame - Google Patents

Adjusting apparatus for structural test loading reaction frame Download PDF

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Publication number
CN106404361A
CN106404361A CN201610513805.5A CN201610513805A CN106404361A CN 106404361 A CN106404361 A CN 106404361A CN 201610513805 A CN201610513805 A CN 201610513805A CN 106404361 A CN106404361 A CN 106404361A
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column
pipe clamp
roller
loading reaction
worm
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王建东
胡嘉媛
马琳皓
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details

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  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)

Abstract

The invention provides an adjusting apparatus for structural test loading reaction frame, comprising a large scale pipe clamp. The aperture size of the large scale pipe clamp matches the standing column of a testing machine. The two sides of the pipe clamp are fixedly provided with one of the two ends of support rods that are symmetrical with each other with one at the left and the other at the right; the other end of each support rod is provided with an axle. The two ends of the axle are provided with support rolling wheels. The support rolling wheel at one side of the pipe clamp is a universal rolling wheel while the support rolling wheel at the other side of the pipe clamp is an oriented wheel. Both the universal rolling wheel and the oriented wheel are provided with a locking device. The adjusting apparatus further comprises standing column rolling wheels mounted at the bottom of the standing column. All the standing column rolling wheels are universal rolling wheels. The lower part of the standing column is in screw thread cooperation with the adjusting nuts. The invention provides an adjusting apparatus for structural test loading reaction frame, which can accurately and conveniently realize the overall horizontal movement and crossbeam movement. The adjusting apparatus is also convenient to operate.

Description

结构试验加载反力架的调节装置Adjusting device for loading reaction frame in structural test

技术领域technical field

本发明涉及圆形立柱的结构试验加载反力架装置,尤其是圆形立柱型反力架的调节装置,实现水平移动和横梁上下调节。The invention relates to a structural test loading reaction frame device of a circular column, in particular to an adjusting device of a circular column type reaction frame, which realizes horizontal movement and vertical adjustment of a beam.

背景技术Background technique

结构试验需要的加载反力架往往是自制组装而成,投入使用以来,用途广泛,可对金属、非金属和复合材料等进行抗压、抗弯、抗拉等试验,对研究构件的力学性能起到重要作用。其具有装置外形简单,加工及施工操作方便快捷,成本较低等优点,但也存在本身质量较大,装置移动困难,在无吊车、葫芦等起重设备的实验场所缺少机动性等缺点;同时,目前部分(小型)反力架上的横梁上下移动需要人力拧开固定螺帽(或转动螺栓)形式,或者用起重设备将梁上升(或下降),再人为固定的方法来实现,此方法极为不便,需要一种更为便利的调节装置。The loading reaction frame required for structural tests is often self-assembled. Since it has been put into use, it has a wide range of uses. It can be used for compression, bending, and tensile tests on metals, non-metals, and composite materials. Play an important role. It has the advantages of simple appearance of the device, convenient and fast processing and construction operations, and low cost, but it also has the disadvantages of large mass, difficulty in moving the device, and lack of mobility in experimental sites without cranes, hoists and other lifting equipment; at the same time At present, the up and down movement of the beam on some (small) reaction frames requires manpower to unscrew the fixing nut (or turn the bolt), or use lifting equipment to raise (or lower) the beam, and then fix it artificially. The method is extremely inconvenient, and a more convenient adjustment device is needed.

发明内容Contents of the invention

为了克服已有的反力架整体平移与横梁移动困难、操作不便的不足,本发明提供一种精确、简便地实现整体平移与横梁移动、操作便捷的结构试验加载反力架的调节装置。In order to overcome the existing deficiencies of difficult overall translation of the reaction frame and movement of the crossbeam and inconvenient operation, the present invention provides an adjustment device for loading the reaction force frame for structural testing that can accurately and simply realize the overall translation and movement of the crossbeam and is easy to operate.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种结构试验加载反力架的调节装置,包括一个孔径大小与试验机立柱适配的大型管夹,所述管夹两侧固定两根左右对称的支撑杆的一端,所述支撑杆的另一端安装轮轴,所述轮轴两端安装支撑滚轮,在所述管夹的一侧的支撑滚轮为万向滚轮,在所述管夹的另一侧的支撑滚轮为定向滚轮,所述万向滚轮和定向滚轮均配有抱死装置,所述调节装置还包括安装在所述立柱底部的立柱滚轮,所述立柱滚轮均为万向滚轮;所述立柱的下部与调节螺母螺纹配合。An adjustment device for a loading reaction frame for structural testing, comprising a large-scale pipe clamp whose aperture size is adapted to the column of the testing machine, one end of two left-right symmetrical support rods is fixed on both sides of the pipe clamp, and the other end of the support rod is A wheel shaft is installed at one end, and support rollers are installed at both ends of the wheel shaft. The support roller on one side of the pipe clamp is a universal roller, and the support roller on the other side of the pipe clamp is a directional roller. The universal roller Both the directional roller and the directional roller are equipped with a locking device, and the adjustment device also includes a column roller installed at the bottom of the column, and the column rollers are all universal rollers; the lower part of the column is threaded with the adjustment nut.

进一步,所述立柱的底部位于槽式试验台座的凹槽内,所述调节螺母位于槽式试验台座的底面上。Further, the bottom of the upright column is located in the groove of the trough test stand, and the adjusting nut is located on the bottom surface of the trough test stand.

再进一步,位于凹槽内的立柱上固定限位螺母。Still further, a stop nut is fixed on a column positioned in the groove.

更进一步,所述调节螺母与垫块连接,所述垫块可上下滑动地套装在所述立柱上。Furthermore, the adjusting nut is connected with a spacer, and the spacer is slidably set on the upright column up and down.

所述调节装置还包括上下调节传动机构,所述上下调节传动机构包括所述横梁上的一根左右对称的蜗杆,两根立柱之间设置横梁,所述横梁两端内置蜗轮,所述蜗轮有内外螺纹,蜗轮内螺纹与所述反力架立柱外螺纹相匹配,所述蜗杆两端在所述蜗轮处带有螺纹,所述蜗杆螺纹与所述蜗轮外螺纹相匹配;所述横梁上安装有驱动电机,所述驱动电机的输出轴与所述蜗杆联动。The adjustment device also includes an up and down adjustment transmission mechanism, the up and down adjustment transmission mechanism includes a left and right symmetrical worm on the crossbeam, a crossbeam is arranged between two columns, and worm gears are built in at both ends of the crossbeam, and the worm gear has Internal and external threads, the internal thread of the worm wheel matches the external thread of the column of the reaction force frame, the two ends of the worm have threads at the worm wheel, and the thread of the worm matches the external thread of the worm wheel; There is a driving motor, and the output shaft of the driving motor is linked with the worm.

所述上下调节传动会有还包括固定在立柱上的限位开关。The up and down adjustment transmission will also include a limit switch fixed on the column.

本发明的有益效果主要表现在:在没有借助起重条件下,可用人为方法简单地水平移动结构试验加载反力架,提高其机动性;同时,反力架固定后,可由电动方式来竖向移动反力架上部的横梁,可以满足不同的试验高度,并且可以保持上梁水平,安全且便捷。The beneficial effects of the present invention are mainly manifested in: under the condition of no lifting, the structure can be simply moved horizontally by artificial means to test the loading reaction frame, and its maneuverability can be improved; Moving the beam on the upper part of the reaction frame can meet different test heights, and can keep the upper beam level, which is safe and convenient.

附图说明Description of drawings

图1是整个调节装置的正视图,所述调节装置处于平移调节状态。Fig. 1 is a front view of the entire adjustment device, which is in a state of translational adjustment.

图2是立柱和支撑杆的侧视图。Figure 2 is a side view of the uprights and support rods.

图3是单个管夹与支撑杆的俯视图。Figure 3 is a top view of a single pipe clamp and support rod.

图4是蜗轮蜗杆传动的原理图。Figure 4 is a schematic diagram of the worm gear transmission.

图5是槽式试验台座的正视图,其中图5a为反力架加载工作时的正视图,图5b为反力架移动时的正视图。Fig. 5 is a front view of the trough test stand, wherein Fig. 5a is a front view when the reaction force frame is loaded, and Fig. 5b is a front view when the reaction force frame moves.

具体实施方式detailed description

下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.

参照图1~图5,一种结构试验加载反力架的调节装置,包括一个孔径大小与试验机升降丝杆(即圆形立柱,以下简称为立柱)适配的大型铁制管夹,所述管夹两侧焊有两根左右对称的直径为3cm、与水平地面呈80°的实心铁质支撑杆,所述支撑杆的另一端各焊接一对长度为35cm的轮轴,所述轮轴两端安装支撑滚轮,支撑滚轮在所述管夹的一侧为万向滚轮,另一侧为定向滚轮,所述支撑滚轮均配有抱死装置。所述调节装置还包括安装在所述立柱底部的立柱滚轮,所述立柱滚轮均为万向滚轮;所述立柱的下部与调节螺母螺纹配合。Referring to Figures 1 to 5, an adjustment device for a loading reaction frame for a structural test includes a large iron pipe clamp whose aperture size is compatible with the lifting screw of the testing machine (that is, the circular column, hereinafter referred to as the column). Two left and right symmetrical diameters of 3cm and 80° solid iron support rods are welded on both sides of the pipe clamp. Install support rollers at the end, the support rollers are universal rollers on one side of the pipe clamp, and directional rollers on the other side, and the support rollers are equipped with locking devices. The adjustment device also includes a column roller installed at the bottom of the column, and the column rollers are all universal rollers; the lower part of the column is screwed with the adjustment nut.

所述反力架移动前,将管夹固定于所述立柱制定的高度,即管夹最上平面距地面110cm,与立柱卡合,并拧紧。所述管夹固定后,此时立柱底部及支撑杆底部所述滚轮均略高于地面,并且支撑杆底部的所述滚轮处于抱死状态。同时拧松反力架立柱底部的螺母,确保左右两立柱均匀同时下降,使横梁整体保持水平,并使所述平移调节装置各滚轮与地面相接触,施加水平荷载(人工推力)缓慢使承力架移动至需要的位置。所述反力架移动到位后,拧紧反力架立柱底部的螺母即可。Before the reaction frame moves, fix the pipe clamp at the height specified by the column, that is, the uppermost plane of the pipe clamp is 110cm from the ground, engage with the column, and tighten. After the pipe clamp is fixed, the rollers at the bottom of the column and the bottom of the support rod are slightly higher than the ground, and the rollers at the bottom of the support rod are in a locked state. At the same time, loosen the nuts at the bottom of the column of the reaction force frame to ensure that the left and right columns are evenly lowered at the same time, so that the overall beam is kept horizontal, and the rollers of the translation adjustment device are in contact with the ground, and a horizontal load (artificial thrust) is applied slowly to make the bearing force Move the shelf to the desired position. After the reaction force frame is moved in place, the nut at the bottom of the column of the reaction force frame can be tightened.

所述调节装置还包括上下调节传动机构,所述横梁两端内置蜗轮,所述蜗轮有内外螺纹,蜗轮内螺纹与所述反力架立柱外螺纹相匹配。所述上下调节传动装置包括所述横梁上的一根左右对称的蜗杆,所述蜗杆两端在所述蜗轮处带有螺纹,中间平滑。所述蜗杆螺纹与所述蜗轮外螺纹相匹配。所述横梁上安装有电动机。所述蜗杆在通电情况下随所述电动机按一定转速转动,带动所述蜗轮以一定转速旋转,在立柱固定情况下,蜗轮被迫移动,带动所述横梁水平上升和下降。由于与立柱卡合的两个蜗轮由同一根蜗杆带动,可以保证横梁在运动过程中的水平。所述上下调节传动装置还包括固定在立柱上的限位开关。即当所述横梁下降到接触所述限位开关时,即断开电路,电动机停止工作。The adjustment device also includes an up and down adjustment transmission mechanism, a built-in worm gear at both ends of the beam, the worm gear has internal and external threads, and the internal thread of the worm gear matches the external thread of the column of the reaction force frame. The up and down adjustment transmission device includes a left-right symmetrical worm on the crossbeam, the two ends of the worm are threaded at the worm wheel, and the middle is smooth. The worm thread matches the external thread of the worm wheel. A motor is installed on the beam. When the worm is energized, it rotates with the motor at a certain speed, driving the worm wheel to rotate at a certain speed. When the column is fixed, the worm wheel is forced to move, driving the beam to rise and fall horizontally. Since the two worm gears engaged with the column are driven by the same worm, the level of the beam during movement can be ensured. The up and down adjustment transmission device also includes a limit switch fixed on the column. That is, when the crossbeam falls to touch the limit switch, the circuit is disconnected, and the motor stops working.

如图1所示,1为支撑杆(含铁管夹及撑杆),具体构造见图2和图3;2为支撑滚轮(一端为2个万向滚轮,另一端为2个定向滚轮);3为立柱;4为立柱滚轮,为万向滚轮;5为横梁;6为液压加载器;7为限位开关;8为电动机;9为电动机的可拆卸电源插头,当反力架在水平移动时,可拆除所述插头,避免电线缠绕等问题;10为顶部连杆,用于保护立柱,确保整体性;11为槽式试验台座。As shown in Figure 1, 1 is a support rod (including iron pipe clamps and struts), and the specific structure is shown in Figure 2 and Figure 3; 2 is a support roller (two universal rollers at one end and two directional rollers at the other end) ; 3 is a column; 4 is a column roller, which is a universal roller; 5 is a beam; 6 is a hydraulic loader; 7 is a limit switch; 8 is a motor; 9 is a detachable power plug of the motor. When moving, the plug can be removed to avoid problems such as wire entanglement; 10 is the top connecting rod, which is used to protect the column and ensure integrity; 11 is a grooved test bench.

如图2所示,支撑杆1采用直径为3cm铁质实心支撑杆;钢丝绳14的长度80cm,可拆卸,用于连接两个支撑滚轮(一个定向滚轮和一个万向滚轮),提高平移调节装置的稳定性;支撑滚轮2为前后左右共四个,其中移动方向一边的两个为万向滚轮,另一边为定向滚轮;12为所述铁管夹的抱卡,具体见图3俯视图;横梁5内置所述蜗轮;蜗杆13与所述蜗轮卡合,同时由所述电动机来带动;7为所述限位开关。所述蜗杆和所述蜗轮的连接原理见图4。As shown in Figure 2, the support rod 1 adopts a diameter of 3 cm iron solid support rod; the length of the steel wire rope 14 is 80 cm, detachable, and is used to connect two support rollers (a directional roller and a universal roller) to improve the translation adjustment device. Stability; supporting roller 2 is a total of four front, rear, left, and right, wherein the two on one side of the moving direction are universal rollers, and the other side is a directional roller; 12 is the holding card of the iron pipe clamp, specifically see the top view of Fig. 3; the beam 5 is built-in the worm wheel; the worm 13 is engaged with the worm wheel and driven by the motor; 7 is the limit switch. The connection principle of the worm and the worm wheel is shown in FIG. 4 .

如图3所示,12为所述铁管夹的抱卡;15为有L型把手的螺栓,用于固定拧紧所述抱卡,把手便于操作;16为六角螺帽;1为所述支撑杆;14为可拆卸钢丝绳。As shown in Figure 3, 12 is the holding card of the iron pipe clamp; 15 is a bolt with an L-shaped handle, which is used to fix and tighten the holding card, and the handle is easy to operate; 16 is a hexagonal nut; 1 is the support Bar; 14 is detachable wire rope.

如图4所示,13为蜗杆,17为所述蜗轮外沿,与所述蜗杆螺纹卡合,18为所述蜗轮内螺纹与立柱螺纹卡合。当所述蜗杆在所述电动机的带动下开始顺时针(从右侧观察)转动时,将带动所述蜗轮逆时针转动,由于立柱固定,所述蜗轮沿立柱上下移动,从而带动所述横梁上下移动。当横梁下降到接触所述限位开关时,电动机断开电源,即停止运动,确保安全。As shown in FIG. 4 , 13 is the worm, 17 is the outer edge of the worm wheel, which is threadedly engaged with the worm, and 18 is the threaded engagement of the internal thread of the worm wheel and the column. When the worm starts to rotate clockwise (viewed from the right side) driven by the motor, it will drive the worm wheel to rotate counterclockwise. Since the column is fixed, the worm wheel moves up and down along the column, thereby driving the beam up and down move. When the crossbeam descends to touch the limit switch, the motor will cut off the power supply, that is, stop moving, ensuring safety.

如图5(a)所示,11为槽式试验台座;19为槽式试验台座的槽底;20为实验室地面;4为所述立柱滚轮;21为立柱与滚轮间的连接(焊接)铁片;22为垫块;23为调节螺母;24为限位螺母(焊接固定在立柱上)。As shown in Figure 5 (a), 11 is a trough test bench; 19 is the groove bottom of the trough test bench; 20 is the laboratory floor; 4 is the column roller; 21 is the connection (welding) between the column and the roller Iron sheet; 22 is a spacer; 23 is an adjusting nut; 24 is a limit nut (welded and fixed on the column).

当反力架正常工作时,由调节螺母23进行固定,提升立柱,使所述限位螺母24与凹槽的上壁紧密接触(即压紧),此时所述立柱滚轮4距槽底20mm。When the reaction force frame was working normally, it was fixed by the adjusting nut 23, and the column was promoted so that the stop nut 24 was in close contact with the upper wall of the groove (i.e. compressed), and now the column roller 4 was 20mm away from the bottom of the groove. .

当需要水平移动反力架时,通过所述横梁上下调节传动装置将横梁调节至接触所述限位开关,将铁管夹固定在立柱的指定位置,拧紧螺栓,使铁管夹无法上下移动,此时所述支撑杆底部滚轮略高于地面(约20mm),并处于抱死状态。同时拧动反力架左右侧立柱上的调节螺母23,保持两边均匀下降,至立柱滚轮4接触到槽底19,如图5(b)所示。此时可打开所述支撑杆底部滚轮的抱死装置,用较小的水平推力(人力)缓慢推动反力,达到水平移动的目的。When the reaction frame needs to be moved horizontally, adjust the beam to touch the limit switch through the vertical adjustment transmission device of the beam, fix the iron pipe clamp at the designated position of the column, and tighten the bolts so that the iron pipe clamp cannot move up and down. At this moment, the roller at the bottom of the support rod is slightly higher than the ground (about 20mm), and is in a locked state. Simultaneously turn the adjustment nuts 23 on the left and right columns of the reaction force frame to keep both sides descending evenly until the column roller 4 touches the groove bottom 19, as shown in Figure 5 (b). At this moment, the locking device of the rollers at the bottom of the support rod can be opened, and the reaction force can be slowly promoted with less horizontal thrust (manpower), so as to achieve the purpose of horizontal movement.

本实施例适用于圆形立柱型的结构试验加载反力架,可以在没有起重设备协助下来移动装置,并方便使用,达到安全、简便的目的。This embodiment is applicable to the loading reaction frame of circular column structure test, which can move the device without the assistance of lifting equipment, and is convenient to use, so as to achieve the purpose of safety and convenience.

Claims (6)

1.一种结构试验加载反力架的调节装置,其特征在于:包括一个孔径大小与试验机立柱适配的大型管夹,所述管夹两侧固定两根左右对称的支撑杆的一端,所述支撑杆的另一端安装轮轴,所述轮轴两端安装支撑滚轮,在所述管夹的一侧的支撑滚轮为万向滚轮,在所述管夹的另一侧的支撑滚轮为定向滚轮,所述万向滚轮和定向滚轮均配有抱死装置,所述调节装置还包括安装在所述立柱底部的立柱滚轮,所述立柱滚轮均为万向滚轮;所述立柱的下部与调节螺母螺纹配合。1. A kind of adjustment device of structural test loading reaction force frame, it is characterized in that: comprise the large-scale pipe clamp that the aperture size and testing machine column are adapted, described pipe clamp both sides fix two left and right symmetrical support bars one end, The other end of the support rod is equipped with a wheel shaft, and supporting rollers are installed at both ends of the wheel shaft. The supporting roller on one side of the pipe clamp is a universal roller, and the supporting roller on the other side of the pipe clamp is a directional roller. , the universal roller and the directional roller are equipped with locking devices, and the adjustment device also includes a column roller installed at the bottom of the column, and the column rollers are all universal rollers; the lower part of the column and the adjustment nut Thread fit. 2.如权利要求1所述的结构试验加载反力架的调节装置,其特征在于:所述立柱的底部位于槽式试验台座的凹槽内,所述调节螺母位于槽式试验台座的底面上。2. The adjustment device of the structural test loading reaction force frame as claimed in claim 1, wherein the bottom of the column is located in the groove of the trough test bench, and the adjusting nut is located on the bottom surface of the trough test bench . 3.如权利要求1或2所述的结构试验加载反力架的调节装置,其特征在于:位于凹槽内的立柱上固定限位螺母。3. The adjusting device of the loading reaction frame for structural testing according to claim 1 or 2, characterized in that: the limit nut is fixed on the upright in the groove. 4.如权利要求1或2所述的结构试验加载反力架的调节装置,其特征在于:所述调节螺母与垫块连接,所述垫块可上下滑动地套装在所述立柱上。4. The adjusting device of the loading reaction frame for structural testing according to claim 1 or 2, characterized in that: the adjusting nut is connected to a spacer, and the spacer is slidably set on the upright column. 5.如权利要求1或2所述的结构试验加载反力架的调节装置,其特征在于:所述调节装置还包括上下调节传动机构,所述上下调节传动机构包括所述横梁上的一根左右对称的蜗杆,两根立柱之间设置横梁,所述横梁两端内置蜗轮,所述蜗轮有内外螺纹,蜗轮内螺纹与所述反力架立柱外螺纹相匹配,所述蜗杆两端在所述蜗轮处带有螺纹,所述蜗杆螺纹与所述蜗轮外螺纹相匹配;所述横梁上安装有驱动电机,所述驱动电机的输出轴与所述蜗杆联动。5. The adjustment device of the structural test loading reaction force frame as claimed in claim 1 or 2, characterized in that: the adjustment device also includes an up and down adjustment transmission mechanism, and the up and down adjustment transmission mechanism includes a Left and right symmetrical worms, a beam is set between two columns, and worm gears are built in at both ends of the beams. The worm wheel is threaded, and the worm thread matches the external thread of the worm wheel; a driving motor is installed on the beam, and the output shaft of the driving motor is linked with the worm. 6.如权利要求5所述的结构试验加载反力架的调节装置,其特征在于:所述上下调节传动会有还包括固定在立柱上的限位开关。6 . The adjustment device of the loading reaction frame for structural testing according to claim 5 , wherein the up and down adjustment drive mechanism further includes a limit switch fixed on the column. 7 .
CN201610513805.5A 2016-06-28 2016-06-28 Adjusting apparatus for structural test loading reaction frame Pending CN106404361A (en)

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Application publication date: 20170215