CN106403612B - A kind of manufacturing process being sliced fibre module - Google Patents

Abstract

The invention relates to a manufacturing process of a sliced fiber module. Firstly, the fiber blanket is cut according to the design size of the furnace roof module with a woodworking bench saw; A fixed-length plastic film sleeve is placed on the compressed module; then anchors are installed on the fiber module, and fixed with stainless steel needles; finally, the fiber modules in different areas and different working temperatures are marked and stacked in partitions. The advantage of the present invention is that: the manufacturing process of the sliced fiber module is mainly produced for the improved furnace roof design, a long section is compressed by the compressor at one time and the package is completed, which facilitates the installation of the fiber module and reduces the workload; at the same time, the The gap between the connections is greatly reduced, reducing the risk of leakage.

Description

A manufacturing process of sliced fiber module

technical field

The invention relates to a manufacturing process of a fiber module, in particular to a manufacturing process of a sliced fiber module.

Background technique

In the manufacturing process of the heating furnace roof, the manufacture of fiber modules in the furnace roof is also very important. Because the traditional furnace roof is arranged horizontally and vertically through several small modules, the production of fiber modules is also relatively small, and each fiber module The anchors need to be fixed on both sides, resulting in heavy workload and low production efficiency. Therefore, it is urgent to design a fiber module for improving the design of the furnace roof. The present invention has developed a sliced fiber module with a small workload and high production efficiency. The manufacturing process of the module has not been found to be identical or similar to the technical solution of the present invention after searching.

Contents of the invention

The technical problem to be solved by the present invention is to provide a manufacturing process of a sliced fiber module with a small workload and high manufacturing efficiency.

In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a manufacturing process of sliced fiber modules, the innovation of which is that the manufacturing process is specifically as follows:

(1) Cut the fiber blanket along the width direction with a woodworking table saw, so that the length of the fiber blanket is the same as the design size of the furnace top module;

(2) Fold and stack the cut fiber blankets, place them on the compressor and compress them so that the density of the fiber blankets is 180-200kg/m3; The push plate driven by the cylinder B, and a pair of cover boards installed on the side of the workbench and the press plate away from the side of the cylinder B; the fiber blanket is placed between the workbench and the press plate, and the cylinder A pushes the press plate to compress it to form fibers module, and then put the fixed-length plastic film sleeve on a pair of sleeve boards, and lift the pressure plate by 1-10mm, and then the cylinder B pushes the fiber module into the plastic film sleeve to complete the sleeve;

(3) Use a cutter to cut a number of cavities on the fiber module along the direction perpendicular to the long axis of the fiber module. The directions are evenly distributed; then a cylindrical hole perpendicular to the central axis of the pair of concave cavities is drilled in the middle of the pair of concave cavities, and the central axis of the cylindrical hole is perpendicular to the long axis direction of the fiber module;

(4) An anchor is installed on the fiber module. The anchor is U-shaped and includes a pair of symmetrically arranged side plates and a mounting plate connecting the pair of side plates. There is a through hole in the middle of the mounting plate facing the side plate. There is a guide block in the middle of one side, and the central axis of the guide block coincides with the central axis of the through hole; when installing, align the pair of side plates with the concave cavity on the side wall of the fiber module, align the guide block with the cylindrical hole, and then press and anchor The parts make the side plate nested and fit in the cavity, the mounting plate and the fiber module fit together, and the guide block is nested and fitted in the cylindrical hole at this time;

(5) Then insert a guide tube from the end face of the fiber module on the side away from the guide block along the cylindrical hole, so that one end of the guide tube is inserted into the outside of the guide block, and one end of the fiber module is exposed to the end face of the side away from the guide block;

(6) After the fiber modules are manufactured, mark the fiber modules in different areas and different working temperatures and stack them in different areas.

Further, in the step (2), a fiber blanket with a thickness of 25 mm, a width of 600 mm, and a density of 96 kg/m ³ can be used. When compressing, 24 layers of the above-mentioned fiber blankets are selected and compressed to 300 mm.

Further, in the step (2), a fiber blanket with a thickness of 25 mm, a width of 600 mm and a density of 128 kg/m ³ can also be used. When compressing, 18 layers of the above-mentioned fiber blankets are selected and compressed to 300 mm.

Further, there are a pair of waist-shaped holes on the side plates in the step (3). After the anchors are installed, install stainless steel needles to penetrate through the fiber module and set the two ends on the pair of side plates. In the waist hole.

The advantages of the present invention are:

(1) The manufacturing process of the sliced fiber module is mainly produced for the improved furnace top design. A long section is compressed by the compressor at one time and the package is completed, which facilitates the installation of the fiber module and reduces the workload; at the same time, the connection between the modules Clearances are greatly reduced, reducing the risk of leaks.

(2) Cut the concave cavity and drill the cylindrical hole on the compressed fiber module, which is used to install the anchor and guide pipe, which is convenient for the subsequent installation and manufacture of the fiber module. The structure is simple and easy to install. At the same time, the side of the anchor is installed with stainless steel Thread the needle to fix the fiber module with the anchor to increase the stability of the structure.

(3) The selection of fiber blanket specifications, the number of layers before compression and the thickness after compression are all effectively controlled, so that the density of the fiber module is between 180 and 200kg/m ³ , effectively ensuring the sealing of the fiber module and high production efficiency.

Description of drawings

Fig. 1 is a structural schematic diagram of a compressor in a manufacturing process of a sliced fiber module according to the present invention.

Fig. 2 is a schematic structural view of the fiber module in step (3) in the manufacturing process of a sliced fiber module according to the present invention.

Fig. 3 is a schematic structural view of the anchor in step (4) in the manufacturing process of a sliced fiber module according to the present invention.

Fig. 4 is a schematic diagram of the installation of anchors in step (4) of the manufacturing process of a sliced fiber module according to the present invention.

Fig. 5 is an A-A view of anchor installation in step (5) in the manufacturing process of a sliced fiber module of the present invention.

Fig. 6 is a partial cross-sectional view of the installation structure of the guide rod in step (5) in the manufacturing process of a sliced fiber module of the present invention.

Detailed ways

Example 1

The invention discloses a manufacturing process of a sliced fiber module. The manufacturing process is specifically as follows:

(1) Choose a fiber blanket with a thickness of 25mm, a width of 600mm, and a density of 96 kg/m ³ and cut it along the width direction with a woodworking table saw, so that the length of the fiber blanket is the same as the design size of the furnace top module;

(2) As shown in Figure 1, the cut fiber blankets are folded and stacked, and placed on the compressor to compress the fiber blanket so that the density of the fiber blanket is 180-200kg/m3; the compressor includes a workbench 1, which is driven by the cylinder A3 and The parallel pressing plate 2 of the workbench 1, the push plate 5 driven by the cylinder B4, and a pair of cover plates 6 installed on the side of the workbench 1 and the pressure plate 2 away from the side where the cylinder B4 is located; the fiber blanket is placed on the workbench 1 and Between the pressure plates 2, the cylinder A3 pushes the pressure plate 2 to compress it to form a fiber module 7, and then puts the fixed-length plastic film on a pair of sleeve plates 6, and lifts the pressure plate 2 by 1-10mm, and then the cylinder B4 pushes the fiber module 7 Enter the plastic film sleeve to complete the suit;

(3) As shown in Figure 2, use a cutter to cut several cavities 8 on the fiber module 7 along the direction perpendicular to the long axis of the fiber module 7, and the cavities 8 are symmetrically arranged on both sides of the fiber module 7 perpendicular to the stacking direction of the fiber blanket On the side wall, and evenly distributed along the long axis direction of the fiber module 7; then a cylindrical hole 9 perpendicular to the central axis of the pair of concave cavities 8 is drilled in the middle of a pair of concave cavities 8, and the central axis of the cylindrical hole 9 is perpendicular to The direction of the long axis of the fiber module 7;

(4) As shown in Figure 3, Figure 4 and Figure 5, an anchor 15 is installed on the fiber module 7. The anchor 15 is U-shaped and includes a pair of symmetrically arranged side plates 10 and a pair of side plates 10 connected to each other. Mounting plate 13, wherein there is a through hole in the middle of the mounting plate 13, and there is a guide block 12 in the middle of the side where the side plate 10 is located. ; During installation, align a pair of side plates 10 with the cavity 8 on the side wall of the fiber module 7, align the guide block 12 with the cylindrical hole 9, and then press the anchor 15 so that the side plate 10 is nested and fitted in the cavity 8, The mounting plate 13 is attached to the fiber module 7. At this time, the guide block 12 is nested and fitted in the cylindrical hole 9; The ends are located in the waist-shaped holes 11 of a pair of side plates 10;

(5) As shown in Figure 6, insert a guide tube 16 along the cylindrical hole 9 from the end face of the fiber module 7 on the side away from the guide block 12, so that one end of the guide tube 16 is inserted and fitted on the outside of the guide block 12, and the fiber is exposed at one end The end surface of the module 7 away from the side where the guide block 12 is located;

(6) After the fiber modules 7 are manufactured, the fiber modules 7 in different areas and different working temperatures are marked and stacked in different areas.

Example 2

The only difference between this embodiment and Embodiment 1 is that: a fiber blanket with a thickness of 25 mm, a width of 600 mm, and a density of 128 kg/ ^m3 is folded and stacked in 18 layers, and placed on a compressor to compress to 300 mm. At this time, the fiber module The density is between 180-200kg/ ^m3 .

All the above embodiments can complete the sliced fiber module, and all the parameters of the fiber blanket are set reasonably, and the finished fiber module has a long service life.

The basic principles and main features of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1. A manufacturing process of a sliced fiber module, characterized in that: the manufacturing process is specifically as follows: (1) Cut the fiber blanket along the width direction with a woodworking table saw, so that the length of the fiber blanket is the same as the design size of the furnace top module; (2) Fold and stack the cut fiber blankets, place them on the compressor and compress them so that the density of the fiber blankets is 180-200kg/m3; The push plate driven by the cylinder B, and a pair of cover boards installed on the side of the workbench and the press plate away from the side of the cylinder B; the fiber blanket is placed between the workbench and the press plate, and the cylinder A pushes the press plate to compress it to form fibers module, and then put the fixed-length plastic film sleeve on a pair of sleeve boards, and lift the pressure plate by 1-10mm, and then the cylinder B pushes the fiber module into the plastic film sleeve to complete the sleeve; (3) Use a cutter to cut a number of cavities on the fiber module along the direction perpendicular to the long axis of the fiber module. The directions are evenly distributed; then a cylindrical hole perpendicular to the central axis of the pair of concave cavities is drilled in the middle of the pair of concave cavities, and the central axis of the cylindrical hole is perpendicular to the long axis direction of the fiber module; (4) An anchor is installed on the fiber module. The anchor is U-shaped and includes a pair of symmetrically arranged side plates and a mounting plate connecting the pair of side plates. There is a through hole in the middle of the mounting plate facing the side plate. There is a guide block in the middle of one side, and the central axis of the guide block coincides with the central axis of the through hole; when installing, align the pair of side plates with the concave cavity on the side wall of the fiber module, align the guide block with the cylindrical hole, and then press and anchor The parts make the side plate nested and fit in the cavity, the mounting plate and the fiber module fit together, and the guide block is nested and fitted in the cylindrical hole at this time; (5) Then insert a guide tube from the end face of the fiber module on the side away from the guide block along the cylindrical hole, so that one end of the guide tube is inserted into the outside of the guide block, and one end of the fiber module is exposed to the end face of the side away from the guide block; (6) After the fiber modules are manufactured, mark the fiber modules in different areas and different working temperatures and stack them in different areas. 2. The manufacturing process of a sliced fiber module according to claim 1, characterized in that: in the step (2), a fiber blanket with a thickness of 25 mm, a width of 600 mm, and a density of 96 kg/m3 can be used, compressed Select 24 layers of the above-mentioned fiber blanket and compress it to 300mm. 3. The manufacturing process of a sliced fiber module according to claim 1, characterized in that: in the step (2), a fiber blanket with a thickness of 25mm, a width of 600mm, and a density of 128 kg/m3 can also be used, When compressing, select 18 layers of the above-mentioned fiber blankets and compress to 300mm. 4. The manufacturing process of a sliced fiber module according to claim 1, characterized in that: there are a pair of waist-shaped holes on the side plate in the step (3), and when the anchor piece is installed, the stainless steel threading needle is installed , so that it runs through the fiber module and the two ends are set in the waist-shaped holes on a pair of side plates.