CN106402400A - Anti-corrosion steam reaction kettle magnetic liquid sealing device - Google Patents
Anti-corrosion steam reaction kettle magnetic liquid sealing device Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/40—Sealings between relatively-moving surfaces by means of fluid
- F16J15/43—Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force
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Abstract
Description
技术领域technical field
本发明属于机械工程密封领域,适用于反应釜磁性液体密封。The invention belongs to the field of mechanical engineering sealing and is suitable for magnetic liquid sealing of reaction kettles.
背景技术Background technique
磁性液体密封因其零泄漏、长寿命、低摩擦等优点得到广泛应用。然而在反应釜上运用时,由于反应釜内有机溶剂蒸汽对磁性液体具有腐蚀作用,导致磁性液体密封寿命短、易失效。现有磁性液体密封装置如申请公布号CN 102182830 A公布的一种磁性液体旋转密封装置,所述装置在端盖的内孔上设有迷宫螺旋密封槽,这种设计不能阻挡有害气体介质对磁性液体的腐蚀,效果不好。Magnetic liquid seals are widely used due to their advantages of zero leakage, long life, and low friction. However, when used in a reactor, because the organic solvent vapor in the reactor has a corrosive effect on the magnetic liquid, the seal life of the magnetic liquid is short and easy to fail. Existing magnetic liquid sealing devices such as a magnetic liquid rotary sealing device disclosed in the application publication number CN 102182830 A, said device is provided with a labyrinth spiral sealing groove on the inner hole of the end cover, this design can not prevent harmful gas medium from affecting the magnetic Liquid corrosion, the effect is not good.
发明内容Contents of the invention
本发明需要解决的技术问题是,现有磁性液体密封装置在反应釜上使用时,由于反应釜内有机溶剂蒸汽对磁性液体具有腐蚀作用,导致磁性液体密封寿命短、易失效。提出一种防腐蚀蒸汽的反应釜磁性液体密封装置。The technical problem to be solved by the present invention is that when the existing magnetic liquid sealing device is used on a reaction kettle, the organic solvent vapor in the reaction kettle has a corrosive effect on the magnetic liquid, resulting in a short service life and easy failure of the magnetic liquid seal. A magnetic liquid sealing device for a reaction kettle against corrosion vapor is proposed.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
防腐蚀蒸汽的反应釜磁性液体密封装置,构成该装置包括:外壳、储液环、储液环第一密封圈、储液环第二密封圈、第一永磁体、第一磁性液体、储液环第三密封圈、动环、动环密封圈、第一极靴密封圈、第一极靴、第二永磁体、第二极靴、第二极靴密封圈、上端盖、第二磁性液体、回转轴。A magnetic liquid sealing device for a reaction kettle for anti-corrosion steam. Ring third sealing ring, moving ring, moving ring sealing ring, first pole piece sealing ring, first pole piece, second permanent magnet, second pole piece, second pole piece sealing ring, upper end cover, second magnetic liquid , rotary axis.
构成该装置的各部分之间的连接:所述储液环第一密封圈安装在储液环底部端面凹槽内,所述储液环第二密封圈、储液环第三密封圈安装在储液环外圆凹槽内,所述第一永磁体用胶粘在储液环上端面,构成带密封圈及永磁体的储液环;所述第一极靴密封圈安装在第一极靴外圆凹槽内,构成带密封圈的第一极靴;所述第二极靴密封圈安装在第二极靴外圆凹槽内,构成带密封圈的第二极靴;所述动环密封圈安装在动环内圆凹槽内,构成带密封圈的动环。The connection between the various parts of the device: the first sealing ring of the liquid storage ring is installed in the groove of the bottom end surface of the liquid storage ring, the second sealing ring of the liquid storage ring and the third sealing ring of the liquid storage ring are installed in the In the outer circular groove of the liquid storage ring, the first permanent magnet is glued to the upper end surface of the liquid storage ring to form a liquid storage ring with a sealing ring and a permanent magnet; the first pole piece sealing ring is installed on the first pole piece The first pole shoe with sealing ring is formed in the outer circular groove of the shoe; the second pole shoe sealing ring is installed in the outer circular groove of the second pole shoe to form the second pole shoe with sealing ring; The ring sealing ring is installed in the inner circular groove of the moving ring to form a moving ring with a sealing ring.
所述带密封圈及永磁体的储液环放入外壳中,调整使得储液环侧面上的通孔与外壳上的通孔对齐;所述装有带密封圈及永磁体的储液环的外壳套在回转轴上;所述带密封圈的动环放入外壳中,调节紧固螺钉完成带密封圈的动环的定位;所述带密封圈的第一极靴、第二永磁体、带密封圈的第二极靴依次放入外壳中;注入所述第二磁性液体;放入上端盖,并使用螺纹连接完成组件的定位,利用外壳法兰盘上的螺纹连接完成外壳的定位。The liquid storage ring with sealing ring and permanent magnet is put into the casing, and adjusted so that the through hole on the side of the liquid storage ring is aligned with the through hole on the casing; the liquid storage ring with sealing ring and permanent magnet is equipped with The casing is set on the rotary shaft; the moving ring with the sealing ring is put into the casing, and the fastening screw is adjusted to complete the positioning of the moving ring with the sealing ring; the first pole piece with the sealing ring, the second permanent magnet, The second pole piece with sealing ring is put into the casing in turn; the second magnetic liquid is injected; put into the upper end cover, and the positioning of the components is completed by using the threaded connection, and the positioning of the casing is completed by using the threaded connection on the flange of the casing.
连接好密封性良好的磁性液体补充装置和废液回收装置,利用磁性液体补充装置向密封装置通入第一磁性液体;利用b1、b2孔连续通入低温冷却液,对密封装置进行循环冷却。Connect the well-sealed magnetic liquid replenishment device and waste liquid recovery device, use the magnetic liquid replenishment device to feed the first magnetic liquid into the sealing device; use the b1 and b2 holes to continuously feed low-temperature cooling liquid, and circulate the sealing device.
当反应釜内的有机溶剂蒸汽遇到第一磁性液体将会被吸收,第一磁性液体吸收了一定量的有机溶剂蒸汽后将会失效,失效后可以从外壳上废液回收装置排出,通过外壳上的磁性液体补充装置可以的向密封装置内补充第一磁性液体,保证第二磁性液体不会接触到会使其失效的有机溶剂蒸汽,保证密封装置的使用性能。When the organic solvent vapor in the reaction kettle encounters the first magnetic liquid, it will be absorbed. The first magnetic liquid will lose its effectiveness after absorbing a certain amount of organic solvent vapor. After the failure, it can be discharged from the waste liquid recovery device on the shell and pass through the shell The magnetic liquid replenishing device on the top can replenish the first magnetic liquid into the sealing device to ensure that the second magnetic liquid will not come into contact with the organic solvent vapor that will make it invalid, and ensure the performance of the sealing device.
所述第一磁性液体和第二磁性液体基载液和表面活性剂相同,所述第一磁性液体的磁粉含量为第二磁性液体的磁粉含量的50%~70%;动环伸入第一磁性液体液面2~5mm;所述磁性液体密封装置外部连接有密封性良好的磁性液体补充装置和废液回收装置;所述第一永磁体采用轴向充磁且放置位置正对动环伸入第一磁性液体的尖端。The first magnetic liquid and the second magnetic liquid have the same base carrier liquid and surfactant, and the magnetic powder content of the first magnetic liquid is 50% to 70% of the magnetic powder content of the second magnetic liquid; the moving ring extends into the first The liquid level of the magnetic liquid is 2-5 mm; the magnetic liquid sealing device is externally connected with a magnetic liquid replenishment device and a waste liquid recovery device with good sealing performance; into the tip of the first magnetic liquid.
本发明和已有技术相比所具有的有益效果:所述磁性液体密封装置应用于反应釜密封时,储液环里的第一磁性液体能够吸收往极靴方向扩散的有机溶剂蒸汽,防止有机溶剂蒸汽对极齿上第二磁性液体的破坏作用,延长密封寿命和稳定性;外壳上连接有磁性液体补充装置,能够不断补充因有机溶剂蒸汽腐蚀而失效的第一磁性液体,保证其隔绝有机蒸汽溶剂的作用;第一永磁体放在储存环内,未失效的第一磁性液体将被吸附在第一永磁体周围,隔绝有机溶剂蒸汽,失效的第一磁性液体可以从外壳上的废液回收装置排出,保证装置的长期正常运作;储液环开有凹槽,能够利用冷却液对储液环内的液体进行冷却。解决了磁性液体密封在反应釜上运用时,由于反应釜中的机溶剂蒸汽接触到磁性液体后使磁性液体失效,导致磁性液体密封失效的问题。Compared with the prior art, the present invention has the beneficial effect: when the magnetic liquid sealing device is applied to the sealing of the reaction kettle, the first magnetic liquid in the liquid storage ring can absorb the organic solvent vapor diffused toward the pole piece, preventing the organic solvent from The destructive effect of solvent vapor on the second magnetic liquid on the pole teeth prolongs the life and stability of the seal; a magnetic liquid replenishment device is connected to the shell, which can continuously replenish the first magnetic liquid that has failed due to organic solvent vapor corrosion, ensuring its isolation from organic matter. The role of steam solvent; the first permanent magnet is placed in the storage ring, the first magnetic liquid that has not failed will be adsorbed around the first permanent magnet, and the organic solvent vapor is isolated, and the first magnetic liquid that has failed can be removed from the waste liquid on the shell The recovery device discharges to ensure the long-term normal operation of the device; the liquid storage ring has grooves, which can use the cooling liquid to cool the liquid in the liquid storage ring. It solves the problem that when the magnetic liquid seal is used on the reaction kettle, the magnetic liquid becomes invalid after the organic solvent vapor in the reaction kettle touches the magnetic liquid, which leads to the failure of the magnetic liquid seal.
附图说明Description of drawings
图1防腐蚀蒸汽的反应釜磁性液体密封装置。Figure 1 The magnetic liquid sealing device of the reaction kettle against corrosive steam.
图1中:外壳1、储液环2、储液环第一密封圈3、储液环第二密封圈4、第一永磁体5、第一磁性液体6、储液环第三密封圈7、动环8、动环密封圈9、第一极靴密封圈10、第一极靴11、第二永磁体12、第二极靴13、第二极靴密封圈14、上端盖15、第二磁性液体16、回转轴17。In Fig. 1: housing 1, liquid storage ring 2, first sealing ring 3 of liquid storage ring, second sealing ring 4 of liquid storage ring, first permanent magnet 5, first magnetic liquid 6, third sealing ring 7 of liquid storage ring , moving ring 8, moving ring sealing ring 9, first pole piece sealing ring 10, first pole piece 11, second permanent magnet 12, second pole piece 13, second pole piece sealing ring 14, upper end cover 15, first pole piece Two magnetic liquids 16, a rotary shaft 17.
具体实施方式detailed description
以附图为具体实施方式对本发明做进一步说明:The present invention will be further described with accompanying drawing as specific embodiment:
防腐蚀蒸汽的反应釜磁性液体密封装置如图1:外壳1、储液环2、储液环第一密封圈3、储液环第二密封圈4、第一永磁体5、第一磁性液体6、储液环第三密封圈7、动环8、动环密封圈9、第一极靴密封圈10、第一极靴11、第二永磁体12、第二极靴13、第二极靴密封圈14、上端盖15、第二磁性液体16、回转轴17。The anti-corrosion steam reaction kettle magnetic liquid sealing device is shown in Figure 1: shell 1, liquid storage ring 2, first sealing ring 3 of liquid storage ring, second sealing ring 4 of liquid storage ring, first permanent magnet 5, first magnetic liquid 6. Liquid storage ring third sealing ring 7, moving ring 8, moving ring sealing ring 9, first pole shoe sealing ring 10, first pole shoe 11, second permanent magnet 12, second pole shoe 13, second pole Boot sealing ring 14, upper end cover 15, second magnetic liquid 16, rotary shaft 17.
构成该装置的各部分之间的连接:所述储液环第一密封圈3安装在储液环2底部端面凹槽内,所述储液环第二密封圈4、储液环第三密封圈7安装在储液环2外圆凹槽内,所述第一永磁体5用胶粘在储液环上端面,构成带密封圈及永磁体的储液环;所述第一极靴密封圈10安装在第一极靴11外圆凹槽内,构成带密封圈的第一极靴;所述第二极靴密封圈14安装在第二极靴13外圆凹槽内,构成带密封圈的第二极靴;所述动环密封圈9安装在动环8内圆凹槽内,构成带密封圈的动环。The connection between the various parts of the device: the first sealing ring 3 of the liquid storage ring is installed in the bottom end surface groove of the liquid storage ring 2, the second sealing ring 4 of the liquid storage ring, the third sealing ring of the liquid storage ring The ring 7 is installed in the outer circular groove of the liquid storage ring 2, and the first permanent magnet 5 is glued to the upper end face of the liquid storage ring to form a liquid storage ring with a sealing ring and a permanent magnet; the first pole shoe seal The ring 10 is installed in the outer circular groove of the first pole shoe 11 to form the first pole shoe with a sealing ring; the second pole shoe sealing ring 14 is installed in the outer circular groove of the second pole shoe 13 to form a belt seal The second pole shoe of the ring; the moving ring sealing ring 9 is installed in the inner circular groove of the moving ring 8 to form a moving ring with a sealing ring.
所述带密封圈及永磁体的储液环放入外壳1中,调整使得储液环2侧面上的通孔与外壳1上的通孔对齐;所述装有带密封圈及永磁体的储液环的外壳套在回转轴17上;所述带密封圈的动环放入外壳1中,调节紧固螺钉完成带密封圈的动环的定位;所述带密封圈的第一极靴、第二永磁体12、带密封圈的第二极靴依次放入外壳1中;注入所述第二磁性液体16;放入上端盖15,并使用螺纹连接完成组件的定位,利用外壳1法兰盘上的螺纹连接完成外壳1的定位。The liquid storage ring with sealing ring and permanent magnet is put into the shell 1, and the through hole on the side of the liquid storage ring 2 is adjusted to align with the through hole on the shell 1; the storage ring with sealing ring and permanent magnet is equipped with The casing of the liquid ring is set on the rotary shaft 17; the moving ring with the sealing ring is put into the casing 1, and the fastening screw is adjusted to complete the positioning of the moving ring with the sealing ring; the first pole shoe with the sealing ring, The second permanent magnet 12 and the second pole shoe with a sealing ring are put into the shell 1 in turn; inject the second magnetic liquid 16; put it into the upper end cover 15, and use screw connection to complete the positioning of the components, and use the shell 1 flange The screw connection on the disc completes the positioning of the housing 1 .
连接好密封性良好的磁性液体补充装置和废液回收装置,利用磁性液体补充装置向密封装置通入所述第一磁性液体6;利用b1、b2孔连续通入低温冷却液,对密封装置进行循环冷却。Connect the well-sealed magnetic liquid replenishment device and the waste liquid recovery device, use the magnetic liquid replenishment device to feed the first magnetic liquid 6 into the sealing device; use the b1 and b2 holes to continuously feed low-temperature cooling liquid, and perform the sealing of the sealing device Circulation cooling.
当反应釜内的有机溶剂蒸汽遇到第一磁性液体6将会被吸收,第一磁性液体6吸收了一定量的有机溶剂蒸汽后将会失效,失效后可以从外壳1上废液回收装置排出,通过外壳1上的磁性液体补充装置可以的向密封装置内补充第一磁性液体6,保证第二磁性液体16不会接触到会使其失效的有机溶剂蒸汽,保证密封装置的使用性能。When the organic solvent vapor in the reaction kettle encounters the first magnetic liquid 6, it will be absorbed, and the first magnetic liquid 6 will become invalid after absorbing a certain amount of organic solvent vapor, and can be discharged from the waste liquid recovery device on the shell 1 after failure The first magnetic liquid 6 can be replenished into the sealing device through the magnetic liquid replenishing device on the shell 1, so as to ensure that the second magnetic liquid 16 will not come into contact with the organic solvent vapor that will make it invalid, and ensure the performance of the sealing device.
所述第一磁性液体6和第二磁性液体16基载液和表面活性剂相同,所述第一磁性液体6的磁粉含量为第二磁性液体16的磁粉含量的50%~70%;动环8伸入第一磁性液体6液面2~5mm;所述磁性液体密封装置外部连接有密封性良好的磁性液体补充装置和废液回收装置;所述第一永磁体5采用轴向充磁且放置位置正对动环8伸入第一磁性液体6的尖端。The first magnetic liquid 6 and the second magnetic liquid 16 have the same base carrier liquid and surfactant, and the magnetic powder content of the first magnetic liquid 6 is 50% to 70% of the magnetic powder content of the second magnetic liquid 16; 8 extends into the liquid surface of the first magnetic liquid 6 by 2 to 5 mm; the magnetic liquid sealing device is externally connected with a magnetic liquid replenishment device and a waste liquid recovery device with good sealing performance; the first permanent magnet 5 adopts axial magnetization and The placement position is opposite to the tip of the moving ring 8 protruding into the first magnetic liquid 6 .
极靴、回转轴17选用导磁性良好的材料,如电工纯铁;The pole piece and the rotary shaft 17 are selected from materials with good magnetic conductivity, such as electrician pure iron;
永磁体选用钕铁硼;The permanent magnet is made of neodymium iron boron;
磁性液体的种类根据使用环境的不同选择不同基载液的磁性液体;Types of magnetic liquids Select magnetic liquids with different base carrier liquids according to different use environments;
储液环2选用导热性好的耐腐蚀材料,如铜;The liquid storage ring 2 is made of a corrosion-resistant material with good thermal conductivity, such as copper;
动环8可选耐腐蚀材料如陶瓷。The movable ring 8 can be made of corrosion-resistant material such as pottery.
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| CN110848394A (en) * | 2019-11-29 | 2020-02-28 | 北京交通大学 | A back impeller-magnetic liquid combined sealing device for sealing liquid medium |
| CN111963688A (en) * | 2020-08-12 | 2020-11-20 | 清华大学 | Multistage multipolar magnetic powder sealing device |
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| CN200943707Y (en) * | 2006-06-16 | 2007-09-05 | 北京交通大学 | High temperature magnetic liquid seal water-cooling device |
| CN201212067Y (en) * | 2008-07-01 | 2009-03-25 | 楼允洪 | Magnetic fluid sealing device for silicon single crystal furnace |
| US20150035233A1 (en) * | 2012-12-21 | 2015-02-05 | Mcnish Corporation | Adjustable Seal Apparatus for Mounting a Mixing Apparatus to a Vessel |
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| CN204253882U (en) * | 2014-11-21 | 2015-04-08 | 山西北化关铝化工有限公司 | Experimental glass reactor liquid seal device |
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| CN110848394A (en) * | 2019-11-29 | 2020-02-28 | 北京交通大学 | A back impeller-magnetic liquid combined sealing device for sealing liquid medium |
| CN111963688A (en) * | 2020-08-12 | 2020-11-20 | 清华大学 | Multistage multipolar magnetic powder sealing device |
| CN111963688B (en) * | 2020-08-12 | 2021-11-09 | 清华大学 | Multistage multipolar magnetic powder sealing device |
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