CN106401786A - Sealing device used for micro-miniature rotor engine - Google Patents

Sealing device used for micro-miniature rotor engine Download PDF

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Publication number
CN106401786A
CN106401786A CN201610849387.7A CN201610849387A CN106401786A CN 106401786 A CN106401786 A CN 106401786A CN 201610849387 A CN201610849387 A CN 201610849387A CN 106401786 A CN106401786 A CN 106401786A
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diaphragm seal
sealing
sealing device
spring
sheet
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CN106401786B (en
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刘金祥
张帅
左正兴
张岩
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Beijing Institute of Technology BIT
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Beijing Institute of Technology BIT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F11/00Arrangements of sealings in combustion engines
    • F02F11/007Arrangements of sealings in combustion engines involving rotary applications

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sealing Devices (AREA)

Abstract

本发明公开的一种微小型转子发动机用密封装置涉及用于微小型转子发动机、采用弹簧片和密封片相结合形式的密封装置,属于微小型转子发动机领域。本发明包括密封片和弹簧片。弹簧片为弧形,上下方向上的两端中部开有用于与肋板间隙配合的槽。密封片顶端为弧形,中间部分为长方形,密封片背部的上下两端有防止弹簧片窜动的凸台,密封片背部中间加工有减小气体泄漏面积的肋板。肋板与弹簧片端部所开的槽间隙配合,弹簧片上下两侧的槽能够跨在肋板的两侧。安装时,弹簧片的背部与转子密封槽槽底的部分相接触,密封片的顶部与气缸的内壁接触。本发明能够减小密封片的磨损量、改善密封片工作过程中的偏磨,提高微小型转子发动机功率和寿命,且安装方便。

A sealing device for a miniature rotor engine disclosed by the invention relates to a sealing device for a miniature rotor engine in the form of a combination of spring sheets and sealing sheets, and belongs to the field of miniature rotor engines. The invention includes a sealing sheet and a spring sheet. The spring piece is arc-shaped, and the middle parts of the two ends in the up and down direction are provided with grooves for matching with the gap of the rib plate. The top of the sealing sheet is arc-shaped, and the middle part is rectangular. The upper and lower ends of the back of the sealing sheet have bosses to prevent the movement of the spring sheet. The middle of the back of the sealing sheet is processed with ribs to reduce the area of gas leakage. The gap between the rib plate and the slot at the end of the spring leaf is matched, and the grooves on the upper and lower sides of the spring leaf can straddle the two sides of the rib plate. During installation, the back of the spring sheet is in contact with the bottom part of the rotor sealing groove, and the top of the sealing sheet is in contact with the inner wall of the cylinder. The invention can reduce the wear amount of the sealing sheet, improve the eccentric wear in the working process of the sealing sheet, improve the power and service life of the miniature rotor engine, and is convenient for installation.

Description

一种微小型转子发动机用密封装置A sealing device for a micro rotor engine

技术领域technical field

本发明涉及一种用于微小型转子发动机密封装置,尤其涉及一种用于微小型转子发动机、采用弹簧片和密封片相结合的形式的密封装置,属于微小型转子发动机领域。The invention relates to a sealing device for a micro-rotor engine, in particular to a sealing device for a micro-rotor engine in the form of a combination of a spring plate and a sealing plate, and belongs to the field of a micro-rotor engine.

背景技术Background technique

随着微电子机械系统(MEMS)的发展,研制小体积、轻质量、能量密度高、能持续运行的微能量系统已成为各国关注的焦点。与常规的电源设备相比,微小型发动机采用碳氢作为燃料,其能量密度要比电池系统高,由于燃料多样化的发展还具有成本低廉的潜力。因此微小型发动机在工业、农业、环境保护、医疗卫生等各行各业的电子器件将有广泛的应用前景。With the development of micro-electro-mechanical systems (MEMS), the development of micro-energy systems with small volume, light weight, high energy density, and continuous operation has become the focus of attention in various countries. Compared with conventional power supply equipment, micro-engines use hydrocarbons as fuels, and their energy density is higher than that of battery systems. Due to the development of fuel diversification, they also have the potential for low cost. Therefore, micro-engines will have a wide range of application prospects in electronic devices in various industries such as industry, agriculture, environmental protection, and medical care.

当前针对微小型转子发动机的研究主要集中在结构与机理研究上,而忽视了对密封结构的研究。随着微小型转子发动机的减小,其径向密封对微小型转子发动机的性能具有重大影响。由于少量的漏气就会导致发动机功率大幅度的下降。除此以外微小型转子发动机由于转速高其密封片与气缸之间的滑动速度高,易于失效。因此,发明一种用于微小型发动机不易于漏气和密封片失效的密封装置是非常有必要的。The current research on the micro rotor engine mainly focuses on the structure and mechanism research, while neglecting the research on the sealing structure. As the miniature rotor engine shrinks, its radial seal has a significant impact on the performance of the microrotor engine. Due to a small amount of air leakage, the engine power will be greatly reduced. In addition, the micro-rotary engine is prone to failure due to the high sliding speed between its sealing plate and the cylinder due to the high rotating speed. Therefore, it is very necessary to invent a sealing device that is not prone to air leakage and sealing sheet failure for micro-miniature engines.

发明内容Contents of the invention

针对现有技术中转子发动机用密封装置结构复杂、易于失效的问题,本发明公开一种微小型转子发动机用密封装置,要解决的技术问题是提供一种结构合理、不易于失效的用于微小型转子发动机的密封装置,减小密封片的磨损量、改善密封片工作过程中的偏磨,提高微小型转子发动机功率和寿命,且安装方便。Aiming at the problem of complex structure and easy failure of the sealing device for rotor engines in the prior art, the present invention discloses a sealing device for micro-rotor engines. The technical problem to be solved is to provide a sealing device for micro rotor engines with a reasonable The sealing device of the small rotor engine reduces the wear amount of the sealing sheet, improves the eccentric wear of the sealing sheet during the working process, improves the power and life of the micro-rotor engine, and is easy to install.

本发明的目的是通过下述技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

本发明公开的一种微小型转子发动机用密封装置,包括密封片和弹簧片。弹簧片为弧形,上下方向上的两端中部开有用于与肋板间隙配合的槽。密封片顶端为弧形,中间部分为长方形,密封片背部的上下两端有防止弹簧片窜动的凸台,密封片背部中间加工有减小气体泄漏面积的肋板。所述的肋板与弹簧片端部所开的槽间隙配合,弹簧片上下两侧的槽需保证能够跨在肋板的两侧。安装时,弹簧片的背部与转子密封槽槽底的部分相接触,密封片的顶部与气缸的内壁接触。The invention discloses a sealing device for a miniature rotor engine, which comprises a sealing sheet and a spring sheet. The spring piece is arc-shaped, and the middle parts of the two ends in the up and down direction are provided with grooves for matching with the gap of the rib plate. The top of the sealing sheet is arc-shaped, and the middle part is rectangular. The upper and lower ends of the back of the sealing sheet have bosses to prevent the movement of the spring sheet. The middle of the back of the sealing sheet is processed with ribs to reduce the area of gas leakage. The ribs are matched with the grooves at the ends of the springs, and the grooves on the upper and lower sides of the springs must be able to straddle both sides of the ribs. During installation, the back of the spring sheet is in contact with the bottom part of the rotor sealing groove, and the top of the sealing sheet is in contact with the inner wall of the cylinder.

微小型转子发动机高压燃烧室内的气体将密封片推向转子发动机的径向密封槽的一侧,此时在转子发动机转子上的径向密封槽的另一侧与密封片形成较宽的气体流动通道,高压气体通过此通道流动到密封片的背部,通过密封片与密封槽另一侧窄的通道流向低压燃烧室。已有技术中密封片背部长方形镂空,整个长方形镂空处均为泄漏通道。本发明通过在密封片背部中间加工有减小气体泄漏面积的肋板,减小泄漏通道中的泄漏面积,进而减小高压燃烧室向低压燃烧室的泄漏量,提高微小型转子发动机功率。The gas in the high-pressure combustion chamber of the micro-rotary engine pushes the sealing sheet to one side of the radial sealing groove of the rotary engine, and at this time, a wider gas flow is formed on the other side of the radial sealing groove on the rotor of the rotary engine and the sealing sheet Channel, through which the high-pressure gas flows to the back of the sealing plate, and flows to the low-pressure combustion chamber through the narrow channel on the other side of the sealing plate and the sealing groove. In the prior art, the back of the sealing sheet has a rectangular hollow, and the entire rectangular hollow is a leakage channel. In the present invention, a rib for reducing the gas leakage area is processed in the middle of the back of the sealing sheet, thereby reducing the leakage area in the leakage channel, thereby reducing the leakage from the high-pressure combustion chamber to the low-pressure combustion chamber, and improving the power of the micro-rotor engine.

由于通过上述泄漏通道泄漏气体的流动过程是动态非稳定的过程,气体泄漏是由高压燃烧室流向低压燃烧室,由于本发明增加的肋板相比已有技术中的密封片泄漏通道泄漏面积减小,泄漏面积减小的同时增加了动态非稳定气体流动的阻力,因此本发明的密封片背部的气体压力要小于传统密封片背部的压力。此种情况下密封片与气缸之间的接触力就会较小,进而减小密封片的磨损量。此外,由于密封片背部的压力波动比已有技术中的密封片背部的压力波动小,因此,能够改善密封片工作过程中的偏磨,增加发动机寿命。Because the flow process of leaking gas through the above-mentioned leakage channel is a dynamic and unstable process, gas leakage flows from the high-pressure combustion chamber to the low-pressure combustion chamber, because the increased ribs of the present invention reduce the leakage area of the sealing sheet leakage channel compared to the prior art. Small, the leakage area is reduced and the resistance of the dynamic unsteady gas flow is increased, so the gas pressure at the back of the sealing sheet of the present invention is lower than that at the back of the traditional sealing sheet. In this case, the contact force between the sealing plate and the cylinder will be smaller, thereby reducing the wear amount of the sealing plate. In addition, since the pressure fluctuation at the back of the sealing sheet is smaller than that in the prior art, the eccentric wear during the working process of the sealing sheet can be improved and the service life of the engine can be increased.

有益效果:Beneficial effect:

1.与传统的微小型转子发动机密封装置相比,本发明公开的一种微小型转子发动机用密封装置,能够有效减小微小型转子发动机由高压燃烧室通过密封片底部向低压燃烧室的漏气量。1. Compared with the traditional sealing device for micro-rotor engines, the sealing device for micro-rotor engines disclosed in the present invention can effectively reduce the leakage of micro-rotor engines from the high-pressure combustion chamber to the low-pressure combustion chamber through the bottom of the sealing plate. capacity.

2.与传统的微小型转子发动机密封装置相比,本发明公开的一种微小型转子发动机用密封装置,能够有效的减少工作过程中作用于密封片背部的气体压力,从而减小密封片的磨损量提高密封片的寿命。2. Compared with the traditional sealing device for micro-rotor engines, the sealing device for micro-rotor engines disclosed in the present invention can effectively reduce the gas pressure acting on the back of the sealing sheet during the working process, thereby reducing the pressure of the sealing sheet. The amount of wear increases the life of the seal.

3.与传统的微小型转子发动机密封装置相比,本发明公开的一种微小型转子发动机用密封装置,能够有效的减小在工作过程中密封片背部的气体与密封片顶端的气体作用力的压力差,从而改善密封片工作过程中的偏磨。3. Compared with the traditional micro-rotor engine sealing device, the invention discloses a micro-rotor engine sealing device, which can effectively reduce the gas force at the back of the sealing sheet and the gas at the top of the sealing sheet during the working process The pressure difference can improve the eccentric wear in the working process of the sealing sheet.

4.与传统的微小型转子发动机密封装置相比,本发明公开的一种微小型转子发动机用密封装置,本发明所公开的密封片和弹簧片安装方便,工作可靠。4. Compared with the traditional micro-rotor engine sealing device, the present invention discloses a micro-rotor engine sealing device. The sealing sheet and spring sheet disclosed in the present invention are easy to install and reliable in operation.

5.与传统的微小型转子发动机密封装置相比,本发明公开的一种微小型转子发动机用密封装置,能够提高微小型转子发动机功率和寿命。5. Compared with the traditional micro-rotor engine sealing device, the sealing device for the micro-rotor engine disclosed by the present invention can improve the power and life of the micro-rotor engine.

附图说明Description of drawings

图1是微小型转子发动机气缸转子和密封片示意图。Figure 1 is a schematic diagram of the cylinder rotor and sealing sheet of a micro-rotary engine.

图2是弹簧片的主视图。Fig. 2 is a front view of the spring leaf.

图3是弹簧片的左视图。Figure 3 is a left side view of the leaf spring.

图4是密封片的俯视图。Fig. 4 is a plan view of the sealing sheet.

图5是密封片的主视图。Fig. 5 is a front view of the sealing sheet.

图6是密封片的后视图。Fig. 6 is a rear view of the sealing sheet.

图7是密封片和弹簧片的装配图。Fig. 7 is an assembly drawing of the sealing sheet and the spring sheet.

图8是密封片和弹簧片的装配剖视图。Fig. 8 is a sectional view of the assembly of the sealing sheet and the spring sheet.

图9是传统密封片和弹簧片的装配剖视图。Fig. 9 is a cross-sectional view of the assembly of a conventional sealing sheet and a spring sheet.

其中:1—气缸、2—密封片、3—转子、4—相位正齿轮、5—弹簧片。Among them: 1—cylinder, 2—sealing plate, 3—rotor, 4—phase spur gear, 5—spring leaf.

具体实施方式detailed description

现在结合附图对本发明进行进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail in conjunction with the accompanying drawings, which are all simplified schematic diagrams, and only schematically illustrate the basic structure of the present invention, so they only show the configurations related to the present invention.

实施例1:Example 1:

本实施例公开的一种微小型转子发动机用密封装置,如图1所示。以创成半径为21mm,偏心距为3mm和厚度为14.5mm的5CC转子发动机为例,密封片2和弹簧片5安装于转子上的密封槽内,其中图2和图3分别为弹簧片的主视图和左视图。图4、图5和图6是密封片2的俯视图、主视图和后视图。将密封片2和弹簧片5安装在转子上的密封槽中,其中密封片2的顶部的圆弧部分与气缸1相接触。弹簧片5安装于密封片2背部的弹簧片,其弧顶处与密封槽底相接触,密封片2背后上下的两个凸台可以防止弹簧片5的窜动,在具有一定的预紧力的情况下将密封片2和弹簧片5安装于密封槽内,在工作过程中其能够保证微小型转子发动机在工作过程中的密封。A sealing device for a miniature rotary engine disclosed in this embodiment is shown in FIG. 1 . Taking a 5CC rotor engine with a radius of 21mm, an eccentricity of 3mm and a thickness of 14.5mm as an example, the sealing piece 2 and the spring piece 5 are installed in the sealing groove on the rotor. Front view and left view. FIG. 4 , FIG. 5 and FIG. 6 are top view, front view and rear view of the sealing sheet 2 . The sealing sheet 2 and the spring sheet 5 are installed in the sealing groove on the rotor, wherein the arc portion of the top of the sealing sheet 2 is in contact with the cylinder 1 . The spring piece 5 is installed on the spring piece on the back of the sealing piece 2, and its arc top is in contact with the bottom of the sealing groove. The two bosses on the back of the sealing piece 2 can prevent the movement of the spring piece 5 and have a certain pre-tightening force. Under the situation of the sealing plate 2 and the spring plate 5 are installed in the sealing groove, it can guarantee the sealing of the micro-rotor engine in the working process during the working process.

本实施例的弹簧片5为弧形片状弹簧片,其左视图如图3所示。其两侧分别具有宽度为1mm和深度为5mm的槽,此槽的宽度略大于密封片背部的上下肋的宽度,一般取0.05mm即可。密封片2背部肋如图6所示。弹簧片5与密封片2与转子3和气缸1的接触形式如图7所示。弹簧片5由于加工有槽,其槽跨过密封片底部的肋,弹簧片5的两端与密封片的两端的凸台相接触,其背部与转子密封槽底的转子3部分相接触。在安装过程中,弹簧片5受到挤压可向密封片2的方向提供预紧力。由于上下两侧的肋穿过弹簧片,在微小型转子发动机工作过程中,其高压燃烧室内的气体通过密封片底部流向低压燃烧室的通道面积减小,传统的密封装置底部的漏气面积为29mm2,目前设计的密封装置为7.25mm2,其漏气量减少。除此以外其底部的气体压力波动减小,可减小密封片2顶部的偏磨现象。The spring piece 5 of this embodiment is an arc-shaped leaf spring piece, and its left view is shown in FIG. 3 . There are grooves with a width of 1 mm and a depth of 5 mm on both sides respectively. The width of this groove is slightly larger than the width of the upper and lower ribs on the back of the sealing sheet, generally 0.05 mm. The back rib of the sealing sheet 2 is shown in FIG. 6 . The contact form of the spring sheet 5 and the sealing sheet 2 with the rotor 3 and the cylinder 1 is shown in FIG. 7 . Spring leaf 5 is owing to being processed with groove, and its groove straddles the rib at the bottom of sealing sheet, and the two ends of spring sheet 5 contact with the boss at the two ends of sealing sheet, and its back part contacts with rotor 3 parts at the bottom of the rotor sealing groove. During the installation process, the spring sheet 5 is compressed to provide a pre-tightening force in the direction of the sealing sheet 2 . Because the ribs on the upper and lower sides pass through the spring plate, the gas in the high-pressure combustion chamber flows to the low-pressure combustion chamber through the bottom of the sealing plate during the working process of the micro-rotor engine. The channel area of the low-pressure combustion chamber is reduced. 29mm 2 , the current design of the sealing device is 7.25mm 2 , which reduces the amount of air leakage. In addition, the gas pressure fluctuation at the bottom is reduced, which can reduce the eccentric wear phenomenon at the top of the sealing sheet 2 .

此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,密封片和弹簧片的直径可根据具体的要求做出相应的改变。图中的尺寸仅仅是对本发明结构所做的举例说明,用于解释本发明,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。In addition, it should be noted that the specific embodiments described in this specification may be different in terms of parts, shapes and names of parts, and the diameters of sealing sheets and spring sheets may be changed accordingly according to specific requirements. The size in the figure is only an illustration of the structure of the present invention, and is used to explain the present invention, and is not used to limit the protection scope of the present invention. Any modifications and equivalent replacements made within the spirit and principles of the present invention , improvements, etc., should be included within the protection scope of the present invention.

Claims (7)

1. a kind of miniature rotor electromotor sealing device it is characterised in that:Including diaphragm seal (2) and spring leaf (5);Spring Piece (5) is arc, has the groove for coordinating with floor gap in the middle part of the two ends on above-below direction;Diaphragm seal (2) top is arc Shape, mid portion is rectangle, and the upper and lower ends at diaphragm seal (2) back have the boss preventing spring leaf (5) play, diaphragm seal (2) it is machined with the floor reducing gas leakage area in the middle of back;The groove gap that described floor and spring leaf (5) end are opened Cooperation, the groove of the upper and lower both sides of spring leaf (5) need to guarantee the both sides across floor.
2. as claimed in claim 1 a kind of miniature rotor electromotor sealing device it is characterised in that:During installation, spring The back of piece (5) is contacted with the part of rotor (3) seal groove bottom land, and the top of diaphragm seal (2) is connect with the inwall of cylinder (1) Touch.
3. as claimed in claim 1 or 2 a kind of miniature rotor electromotor sealing device it is characterised in that:Microminiature turns Diaphragm seal (2) is pushed to the side of the radial seal groove of rotary engine by the indoor gas of sub- engine high pressure burning, now exists The opposite side of radial seal groove on rotary engine rotor (3) forms wider gas flow channel, high pressure with diaphragm seal (2) Gas passes through this channel flow to the back of diaphragm seal (2), is flowed to low by diaphragm seal (2) passage narrow with seal groove opposite side Pressure combustor;By being machined with the floor reducing gas leakage area in the middle of diaphragm seal (2) back, reduce in leakage path Leakage area, and then reduce the leakage rate to low-pressure burner for the high compression combustion chamber, improve miniature rotor engine power.
4. as claimed in claim 3 a kind of miniature rotor electromotor sealing device it is characterised in that:Increased floor phase Reduce than the diaphragm seal leakage path leakage area in prior art, leakage area increased dynamically unstable gas while reduction The resistance of body flowing, the gas pressure at described diaphragm seal (2) back is less than the pressure at conventional seals piece back, this kind of situation Contact force between lower sealing piece (2) and cylinder (1) will be less, and then reduces the wear extent of diaphragm seal (2).
5. as claimed in claim 3 a kind of miniature rotor electromotor sealing device it is characterised in that:Described diaphragm seal (2) pressure oscillation at back is less than the pressure oscillation at the diaphragm seal back in prior art, can improve diaphragm seal work process In eccentric wear, increase engine life.
6. as claimed in claim 3 a kind of miniature rotor electromotor sealing device it is characterised in that:In installation process In, spring leaf (5) is squeezed can provide pretightning force to the direction of diaphragm seal (2).
7. as claimed in claim 3 a kind of miniature rotor electromotor sealing device it is characterised in that:For generating radius For 21mm, eccentric throw is 3mm and thickness is the 5CC rotary engine of 14.5mm, and the width of groove is more than the upper of diaphragm seal (2) back The 0.05mm of the width of lower rib.
CN201610849387.7A 2016-09-23 2016-09-23 A kind of sealing device for miniature rotary engine Expired - Fee Related CN106401786B (en)

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Publication number Priority date Publication date Assignee Title
CN107687368A (en) * 2017-10-16 2018-02-13 北京理工大学 A kind of miniature rotor engine apex seal friction loss Forecasting Methodology
CN110344964A (en) * 2019-07-04 2019-10-18 西北工业大学 Rotary engine apex combustion seal and rotary engine
CN110645115A (en) * 2019-11-13 2020-01-03 华北水利水电大学 Sealing sheet of rotor engine

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US3963389A (en) * 1975-04-10 1976-06-15 Outboard Marine Corporation Multi-piece apex seal for a rotary engine
US4072449A (en) * 1976-03-12 1978-02-07 Caterpillar Tractor Co. Combined seal biasing spring and check valve for rotary mechanisms
JPS5720502A (en) * 1980-07-10 1982-02-03 Mazda Motor Corp Setting method of apex seal on rotary piston engine
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CN107687368A (en) * 2017-10-16 2018-02-13 北京理工大学 A kind of miniature rotor engine apex seal friction loss Forecasting Methodology
CN110344964A (en) * 2019-07-04 2019-10-18 西北工业大学 Rotary engine apex combustion seal and rotary engine
CN110645115A (en) * 2019-11-13 2020-01-03 华北水利水电大学 Sealing sheet of rotor engine
CN110645115B (en) * 2019-11-13 2021-11-02 华北水利水电大学 A rotary engine seal

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